Film scratching device

By using track guide plates and elastic soldering iron to mark the film along the fixed track, the problems of scratching the sheet and low efficiency in the traditional scratching process are solved, and efficient and accurate coating sheets are achieved Processing improves quality and production efficiency.

CN222203170UActive Publication Date: 2024-12-20NINGBO FOTILE KITCHEN WARE CO LTD
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Patent Information

Application Number
CN202420419545.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2024-12-20
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

During the traditional film scratching process, due to the difficulty of manual film scratching, it is easy to scratch the plate, and the labor intensity is high and the work efficiency is low. The horizontal and vertical film scratching method of the existing automated film scratching machine may leave a whole scratch on the surface of the sheet. marks affect quality.

Method used

A diaphragm device including a frame, a feeding platform, a first and a second diaphragm mechanism is designed, and a diaphragm marking device is used to mark the membrane along a fixed diaphragm, combining an inclined guide hole and a spring structure. , ensure that the scratching member does not directly interfere when scratching materials on materials of different thicknesses, and shortens the tearing time through the second scratching mechanism.

Benefits of technology

It is achieved that only specific areas of scratches are left on the surface of the board, avoiding the entire scratch, improving the quality and processing efficiency of the board, and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222203170U_ABST
    Figure CN222203170U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of film-coated plate processing equipment, in particular to a film scratching device which comprises a rack and a first film scratching mechanism, and is characterized in that the first film scratching mechanism comprises a first driving source arranged on the rack; the first sliding rail is arranged on the rack; the first sliding block is connected with the first driving source and can move back and forth on the first sliding rail; the track guide plate is provided with a film scratching track hole; the push plate can move back and forth along with the first sliding block and is provided with an inclined guide hole; and the first film scratching piece is arranged in the film scratching track hole and the guide hole in a penetrating manner and is in clearance fit with the film scratching track hole and the guide hole. According to the film scratching device, the film scratching track of the first film scratching piece is determined by arranging the track guide plate, the situation that a whole scratch penetrating through the plate is left on the surface of the plate is avoided, the processing quality of the film-coated plate is improved, the film scratching speed of the first film scratching piece is increased through the obliquely-formed guide holes, and the processing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of film-coated plate processing equipment, in particular to a film-cutting device. Background Art

[0002] After processing, the processed boards are usually coated to prevent dust and water. When cutting, the protective film should be separated from the board to facilitate the subsequent crushing process. Traditionally, workers usually scratch the surface of the material and then tear it off. Since the force of manual scratching is difficult to control, it will cause scratches on the board, and the labor intensity is high and the work efficiency is low.

[0003] In response to the above problems, a Chinese invention patent with patent number CN201810959259.7 (publication number CN109051144A) in the prior art discloses a film striping machine, in which an automatic loading mechanism transfers the outer shell plate from one end of the frame to the conveyor belt for forward transportation. When the outer shell plate passes under the transverse film striping assembly, the transverse film striping assembly scratches two scratches on the top of the outer shell plate. When the outer shell plate is transported to the side of the longitudinal film striping assembly, the longitudinal film striping assembly scratches two scratches on the top of the outer shell plate that are perpendicular to the scratches made by the transverse film striping assembly. The automatic discharging mechanism then pushes the processed outer shell plate out of the frame. The film striping machine realizes fully automatic film striping and reduces the labor intensity of workers. However, the four-way horizontal and vertical film striping method of the film striping machine needs to pass through the full length and width of the plate. If the film striping depth is too large, the film striping method will leave a whole scratch on the surface of the plate, seriously affecting the quality of the plate. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a film-scratching device which will not scratch the whole plate, that is, the film is only scraped along a fixed track, in view of the above technical status quo.

[0005] The technical solution adopted by the utility model to solve the above technical problems is: the film cutting device comprises

[0006] frame;

[0007] A material discharging platform, provided on the aforementioned frame, for placing the material to be coated; and

[0008] The first film cutting mechanism is movably arranged on the aforementioned frame and can cut the film.

[0009] It is characterized in that the first film-cutting mechanism comprises

[0010] A first driving source is arranged on the frame;

[0011] A first slide rail, arranged on the frame;

[0012] A first sliding block, the power output end of which is connected to the aforementioned first driving source and can move back and forth on the first sliding rail;

[0013] A track guide plate is arranged on the frame and located above the material discharging platform, and the track guide plate has a film-scratching track hole;

[0014] A push plate connected to the aforementioned first slider and capable of moving back and forth with the first slider, the push plate having an inclined guide hole; and

[0015] The first film-scraping member is arranged to penetrate the aforementioned film-scraping track hole and the guide hole and to be gap-matched with the aforementioned film-scraping track hole and the guide hole.

[0016] Furthermore, the push plate is located above the track guide plate.

[0017] Furthermore, the first driving source is a cylinder.

[0018] Furthermore, the first film-scratching member is an electric soldering iron.

[0019] In order to be able to film materials of different thicknesses, preferably, the first film-cutting member is elastically arranged to penetrate the film-cutting track hole and the guide hole. When processing thicker materials, the first film-cutting member can elastically adjust the height of the lower end, so that the first film-cutting member can stop moving without directly interfering with the material.

[0020] Furthermore, the first film-slicing member is provided with a first spring, and the first spring always forces the first film-slicing member to maintain a tendency to approach the material discharge platform.

[0021] Furthermore, the upper end of the first spring abuts against the lower end surface of the track guide plate, and the lower end abuts against the step portion of the first film-scraping member.

[0022] In order to shorten the time of subsequent film tearing operation, preferably, the film tearing device further includes a second film tearing mechanism, the second film tearing mechanism includes

[0023] A second driving source is disposed on the frame;

[0024] A second slide rail is provided on the frame;

[0025] A second sliding block, the power output end of which is connected to the aforementioned second driving source and can move back and forth on the second sliding rail;

[0026] A connecting plate connected to the second slider and capable of moving back and forth with the second slider; and

[0027] The second film-scratching member is arranged on the aforementioned connecting plate. The second film-scratching mechanism can scratch another scratch on the material, and subsequent workers can tear the film along the two scratches at the same time.

[0028] Furthermore, the second film-cutting member is elastically arranged on the connecting plate.

[0029] Furthermore, the second film-slicing member is sleeved with a second spring, and the second spring always forces the second film-slicing member to maintain a tendency to approach the material discharge platform.

[0030] In order to facilitate user operation, preferably, a control box and a switch button connected to the control box are provided on the frame, and the control output end of the control box is connected to the first driving source. The switch button and the control box improve the automation of the film stripping device.

[0031] In order to prevent the material from moving randomly on the unloading platform during the film cutting process, preferably, the unloading platform is provided with a pad and a plurality of positioning blocks, wherein the pad is used to place the material, and the positioning blocks are located on the side of the pad and are used to limit the edge of the material. The setting of the positioning blocks defines the overall position of the material on the unloading platform.

[0032] In order to process materials of different sizes on the material discharging platform, preferably, at least one positioning block has a waist-shaped hole, and a bolt is arranged in the waist-shaped hole to adjust the position of the positioning block on the material discharging platform. The user can position materials of different lengths and widths by adjusting the position of the positioning block.

[0033] Compared with the prior art, the advantages of the utility model are: the film scratching device determines the film scratching track of the first film scratching member by setting a track guide plate, replacing the horizontal film scratching component in the prior art. The user can open a film scratching track hole of a specific shape on the track guide plate according to his needs so that the scratch only appears in a specific area of ​​the coated board, avoiding leaving a whole scratch that runs through the board on the surface of the board, thereby improving the processing quality of the coated board. The inclined guide holes accelerate the film scratching speed of the first film scratching member and improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic diagram of the structure of the material before film cutting according to an embodiment of the utility model;

[0035] Figure 2 This is a schematic diagram of the structure of the material in the film-cutting state according to an embodiment of the utility model;

[0036] Figure 3 This is a schematic structural diagram of a film-cutting device according to an embodiment of the utility model;

[0037] Figure 4 This is a schematic structural diagram of a first film-cutting mechanism according to an embodiment of the utility model;

[0038] Figure 5 A schematic diagram of the structure of a track guide plate according to an embodiment of the utility model;

[0039] Figure 6 This is a schematic diagram of the structure of the push plate of an embodiment of the utility model;

[0040] Figure 7 It is a structural schematic diagram of the first film-cutting mechanism of an embodiment of the utility model from another perspective;

[0041] Figure 8 This is a schematic structural diagram of a second film-cutting mechanism according to an embodiment of the utility model;

[0042] Fig. 9 It is a structural schematic diagram of a material discharging platform according to an embodiment of the utility model;

[0043] Fig.10 This is a schematic diagram of the structure of the first state of an embodiment of the utility model;

[0044] Fig.11 It is a structural schematic diagram of the second state of an embodiment of the utility model. DETAILED DESCRIPTION

[0045] The present invention will be described in further detail below in conjunction with the accompanying drawings.

[0046] like Figures 1 to 11 The film-scratching device of this embodiment is mainly used for film-scratching material 1a. When the processing surface of material 1a is large, the film-scratching device must provide users with a film-scratching device that does not leave a scratch 1b that crosses the processing surface after film-scratching material 1a, so as not to affect the quality of material 1a. Therefore, it is beneficial to provide a film-scratching device that does not scratch the entire plate, that is, only films along a fixed track. The structure of the film-scratching device will be described below:

[0047] See also Figures 1 to 6The film stripping device is used to process the material 1a from a state before film stripping to a state after film stripping, and leave a scratch 1b on the protective film of the material 1a to facilitate tearing off. The film stripping device includes a frame 1, a material discharge platform 2, and a first film stripping mechanism 3, wherein the material discharge platform 2 is arranged on the aforementioned frame 1 for placing the coated material 1a, and the first film stripping mechanism 3 is movably arranged on the aforementioned frame 1 to cut the coated film. The first film stripping mechanism 3 includes a first driving source 31 arranged on the frame 1, a first slide rail 32 arranged on the frame 1, a first slider 33, a track guide plate 34, a push plate 35, a first film stripping mechanism 3, and a first film stripping mechanism 3. The first slide block 33 has a power output end connected to the first driving source 31 and can move back and forth on the first slide rail 32; the track guide plate 34 is arranged on the frame 1 and is located above the material discharging platform 2, and the track guide plate 34 has a film-scratching track hole 341; the push plate 35 is connected to the first slide block 33 and can move back and forth with the first slide block 33, and the push plate 35 has an inclined guide hole 351; the first film-scratching member 36 is arranged through the aforementioned film-scratching track hole 341 and the guide hole 351 and is gap-matched with the aforementioned film-scratching track hole 341 and the guide hole 351. The first slide rail 32 is arranged in parallel with two, distributed on both sides of the track guide plate 34, and the first slide block 33 is slidably matched with the two first slide rails 32.

[0048] The push plate 35 of this embodiment is located above the track guide plate 34, the first driving source 31 is a cylinder, and the first film-scraping member 36 is an electric soldering iron.

[0049] See also Figure 7 The first film stripping member 36 is elastically arranged to penetrate the film stripping track hole 341 and the guide hole 351. When processing a material 1a with a relatively large thickness, the first film stripping member 36 can elastically adjust the height of the lower end, so that the first film stripping member 36 can stop moving without directly interfering with the material 1a, so that the first film stripping mechanism 3 can film and cut materials 1a of different thicknesses.

[0050] The first film stripping member 36 is sleeved with a first spring 37, which always forces the first film stripping member 36 to maintain a tendency to approach the material discharging platform 2. The upper end of the first spring 37 abuts against the lower end surface of the track guide plate 34, and the lower end of the first spring 37 abuts against the step portion 361 of the first film stripping member 36.

[0051] See also Figure 8The film stripping device also includes a second film stripping mechanism 4, which includes a second driving source 41 arranged on the frame 1, a second slide rail 42 arranged on the frame 1, a second slider 43, a connecting plate 44, and a second film stripping member 45, wherein the power output end of the second slider 43 is connected to the aforementioned second driving source 41 and can move back and forth on the second slide rail 42; the connecting plate 44 is connected to the second slider 43 and can move back and forth with the second slider 43; the second film stripping member 45 is arranged on the connecting plate 44, and the second film stripping mechanism 4 can draw another scratch 1b on the material 1a, and subsequent workers can tear the film along the two scratches 1b at the same time, shortening the time of subsequent film tearing operations. The second film stripping mechanism 4 is provided with two groups, one on the left and one on the right; the two groups of electric soldering irons arranged in parallel with the first film stripping mechanism 3 and the second film stripping mechanism 4 perform film stripping on both sides at the same time to improve production efficiency.

[0052] The second film-scratching member 45 is elastically arranged on the connecting plate 44, and is sleeved with a second spring 46, which always forces the second film-scratching member 45 to maintain a tendency to approach the material discharging platform 2. The middle part of the second film-scratching member 45 partially protrudes outward to form a step-like structure, and the lower end of the second spring 46 abuts against the step-like structure.

[0053] The frame 1 is provided with a control box and a switch button connected to the control box, and the control output end of the control box is connected to the first driving source 31. The setting of the switch button and the control box improves the automation of the film stripping device and facilitates the operation of the user. The control output end of the control box is also connected to the second driving source 41.

[0054] See also Fig. 9 , the material discharging platform 2 is provided with a pad 21 and a plurality of positioning blocks 22. The pad 21 is used to place the material 1a, and the positioning blocks 22 are located on the side of the pad 21 and are used to limit the edge of the material 1a. The setting of the positioning blocks 22 limits the overall position of the material 1a on the material discharging platform 2, so that the material 1a will not move randomly on the material discharging platform 2 during the film stripping process, in order to ensure that the material 1a can be accurately and effectively placed at a certain position on the frame during the film stripping process, so as to achieve the dimensional accuracy and shape consistency of the film stripping parts. At the same time, since the electric soldering iron is placed below the product surface after the film stripping is completed, the positioning block 22 is located below the second film stripping member 45 to support the electric soldering iron, and can be used to temporarily put the electric soldering iron aside to prevent interference when the film stripping is performed again.

[0055] At least one positioning block 22 has a waist-shaped hole 221, and a bolt 222 is disposed in the waist-shaped hole 221 to adjust the position of the positioning block 22 on the material discharging platform 2. The user can position materials 1a of different lengths and widths by adjusting the position of the positioning block 22, so that the material discharging platform 2 can adapt to materials 1a of different sizes.

[0056] The film stripping process of the film stripping device for material 1a is as follows:

[0057] 1) Positioning: First, the user determines the installation position of the positioning block 22 by measuring and calculating the size, and uses the bolt 222 to tighten and determine the positioning position to ensure the size accuracy and shape consistency. After the tightening is completed, the film stripping device before the film stripping is as follows Fig.10 As shown, the state of material 1a before film cutting is as follows Figure 1 As shown;

[0058] 2) Film stripping: After the user control box is connected to the air source and the power supply, the material 1a is placed inside the positioning block 22, and the user presses the switch button to start the first driving source 31 and the second driving source 41 at the same time. The first driving source 31 and the second driving source 41 respectively drive the first film stripping member 36 and the second film stripping member 45 to perform the film stripping operation; wherein the first film stripping member 36 strips the film along the film stripping track hole 341, and the second film stripping member 45 moves along the setting direction parallel to the second slide rail 42. During the film stripping process, the first spring 37 and the second spring 46 will have a pre-stressed state, and pressure is applied through this pre-stressed state to strip the material 1a;

[0059] 3) Remove the material 1a: When the first driving source 31 pushes the first film stripping member 36 to the end of the film stripping track hole 341, and the second driving source 41 pushes the second film stripping member 45 to the other side of the long side of the material 1a, the film stripping is completed. Fig.11 As shown, the film stripping device is powered off and the material 1a is removed. Figure 2 As shown, at this time, there are three scratches 1b on the material 1a, and the film-cutting process is completed.

Claims

1. A film-cutting device, comprising: Rack (1); a material discharging platform (2), arranged on the aforementioned frame (1) for placing the coated material (1a); and The first film cutting mechanism (3) is movably arranged on the aforementioned frame (1) and is capable of cutting the film. Features The first film-cutting mechanism (3) comprises A first driving source (31) is arranged on the frame (1); A first slide rail (32) is arranged on the frame (1); A first sliding block (33), the power output end of which is connected to the aforementioned first driving source (31) and can move back and forth on the first sliding rail (32); A track guide plate (34) is arranged on the frame (1) and located above the material discharging platform (2), and a film-scratching track hole (341) is provided on the track guide plate (34); A push plate (35) connected to the aforementioned first slider (33) and capable of moving back and forth with the first slider (33), the push plate (35) having an inclined guide hole (351); and The first film-scratching member (36) is disposed through the aforementioned film-scratching track hole (341) and the guide hole (351) and is clearance-matched with the aforementioned film-scratching track hole (341) and the guide hole (351).

2. The film-cutting device according to claim 1, characterized in that The push plate (35) is located above the track guide plate (34).

3. The film-cutting device according to claim 1, characterized in that The first driving source (31) is a cylinder.

4. The film-cutting device according to claim 1, characterized in that The first film-scratching member (36) is an electric soldering iron.

5. The film-cutting device according to claim 1, characterized in that The first film-scratching member (36) is elastically disposed through the film-scratching track hole (341) and the guide hole (351).

6. The film-cutting device according to claim 5, characterized in that The first film-scraping member (36) is sleeved with a first spring (37), and the first spring (37) always forces the first film-scraping member (36) to maintain a tendency to approach the material discharging platform (2).

7. The film-cutting device according to claim 6, characterized in that The upper end of the first spring (37) abuts against the lower end surface of the track guide plate (34), and the lower end abuts against the step portion (361) of the first film-scraping member (36).

8. The film-cutting device according to claim 1, characterized in that The film stripping device further comprises a second film stripping mechanism (4), wherein the second film stripping mechanism (4) comprises A second driving source (41) is disposed on the frame (1); A second slide rail (42) is arranged on the frame (1); A second sliding block (43), the power output end of which is connected to the aforementioned second driving source (41) and can move back and forth on the second sliding rail (42); A connecting plate (44) connected to the second slider (43) and capable of moving back and forth with the second slider (43); as well as The second film-cutting member (45) is arranged on the aforementioned connecting plate (44).

9. The film-cutting device according to claim 8, characterized in that The second film-cutting member (45) is elastically arranged on the connecting plate (44).

10. The film-cutting device according to claim 9, characterized in that The second film-scraping member (45) is sleeved with a second spring (46), and the second spring (46) always forces the second film-scraping member (45) to maintain a tendency to approach the material discharging platform (2).

11. The film-cutting device according to claim 1, characterized in that The frame (1) is provided with a control box and a switch button connected to the control box for control, and a control output end of the control box is connected to a first driving source (31).

12. The film-cutting device according to claim 1, characterized in that The material discharging platform (2) is provided with a pad (21) and a plurality of positioning blocks (22), wherein the pad (21) is used to place the material (1a), and the positioning blocks (22) are located on the side of the pad (21) and are used to limit the edge of the material (1a).

13. The film-cutting device according to claim 12, characterized in that At least one positioning block (22) has a waist-shaped hole (221), and a bolt (222) is arranged in the waist-shaped hole (221) to adjust the position of the positioning block (22) on the material discharging platform (2).