Automatic unloading equipment
By designing automatic discharge equipment, using technologies such as rotating cylinders, transverse linear modules and track components, the problem of low material discharge operation efficiency in the factory is solved, automatic loading and unloading is achieved, and processing efficiency is improved.
Patent Information
- Application Number
- CN202420849320.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During factory processing, material discharge operations are often done manually, which can easily lead to errors and inefficiency, affecting subsequent processing.
An automatic discharge device is designed, including a material pickup unit, a lifting unit and a conveying unit. Through rotating cylinders, transverse linear modules, track components and cylinder components, automatic loading and unloading of materials is achieved to meet different processing needs.
It realizes automatic loading and unloading, improves processing efficiency, reduces manual errors, and meets various processing needs.
Smart Images

Figure CN222203974U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automatic equipment, in particular to automatic unloading equipment. Background Art
[0002] Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical treatment, services and families. The use of automation technology can not only liberate people from heavy physical labor, some mental labor and harsh and dangerous working environments, but also expand the functions of human organs, greatly improve labor productivity, and enhance human ability to understand and transform the world. Large-scale complete equipment in the automation system, also known as automation equipment. It refers to the process in which a machine or device automatically operates or controls according to the prescribed procedures or instructions without human intervention.
[0003] During factory processing, materials are transported on a conveyor belt. When the materials are transported to a designated location, they need to be removed for the next step of processing. Currently, they are assembled by manual loading, and manual handling is prone to errors that may cause materials to fall, which will affect subsequent loading and unloading work and reduce work efficiency. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide an efficient automatic unloading device that replaces manual loading and unloading.
[0005] The utility model adopts the following technical solutions:
[0006] An automatic unloading device includes a device body, the device body includes a frame, a material picking unit installed above the frame, a lifting unit arranged on one side of the material picking unit and a conveying unit for unloading; the material picking unit includes a plurality of material picking clamps, a rotating cylinder connected to the top of the material picking clamps, a connecting plate connected to the top of the rotating cylinder, a material picking cylinder for driving the connecting plate to rise and fall, an extension plate connected to one side of the material picking cylinder, and a lateral linear module for driving the lateral movement of the extension plate; the lifting unit includes an assembly jig, a track assembly arranged below the assembly jig, a sliding assembly connected below the track assembly and a cylinder assembly for driving the sliding assembly to rise and fall, and the track assembly is used to send out the assembly jig.
[0007] A further improvement to the above technical solution is that the equipment body includes an incoming material unit, which is connected to one side of the taking material unit and is used to transport materials to the bottom of the taking material unit.
[0008] A further improvement to the above technical solution is that the incoming material unit includes an incoming material track, a plurality of material placement clamps arranged above the incoming material track, and a plurality of positioning and lifting components arranged between the incoming material tracks. The incoming material track includes two relatively arranged conveying brackets, and an incoming material belt arranged on the inner side of the conveying bracket, and the incoming material belt is connected to a material motor.
[0009] A further improvement to the above technical solution is that the positioning and lifting assembly includes a positioning plate and a lifting cylinder, and the lifting cylinder is used to drive the positioning plate to rise and fall.
[0010] A further improvement to the above technical solution is that the transverse linear module includes a mounting frame, a linear motor arranged on one side of the mounting frame, and a screw rotatably connected to the linear motor, the mounting frame is fixed above the frame, and one end of the screw facing away from the linear motor is movably connected to the extension plate.
[0011] A further improvement to the above technical solution is that the track assembly includes two track brackets arranged opposite to each other, a driving wheel group connected between the two track brackets, a track belt respectively connected to both sides of the driving wheel group, and a wheel group motor for driving the driving wheel group to drive the track belt to rotate, and an idler wheel group is connected to a section of the track belt away from the driving wheel group.
[0012] A further improvement to the above technical solution is that the sliding assembly includes a slide plate movably connected to the cylinder assembly and mounting profiles respectively connected to both sides of the slide plate, a limit assembly is provided on one side of the mounting profile, the track assembly is installed above the mounting profile, and the limit assembly is used to fix one side of the assembly jig.
[0013] A further improvement to the above technical solution is that the limiting assembly includes a limiting block, a flat plate connected to the limiting block, and a limiting cylinder for driving the flat plate to move up and down, and an inclined surface is provided on the inner side of the limiting block.
[0014] A further improvement to the above technical solution is that the cylinder assembly includes a lifting cylinder and a lifting base plate arranged on one side of the lifting cylinder, the lifting cylinder is used to drive the slide plate to lift, and the slide plate is movably connected to the front of the lifting base plate.
[0015] A further improvement to the above technical solution is that a drag chain group is connected to one side of the slide plate.
[0016] The beneficial effects of the utility model are:
[0017] The utility model has a reasonable design. The incoming material unit feeds the material to the bottom of the material taking unit. The rotating cylinder of the material taking unit rotates the material to a suitable direction according to the situation. Driven by the transverse linear module, the material is transferred to the top of the assembly fixture for assembly. After the assembly is completed, good products are unloaded through the lifting unit or the conveying unit. When the good products are unloaded through the lifting unit, the defective products are unloaded through the conveying unit. When the good products are unloaded through the conveying unit, the defective products are unloaded through the lifting unit. Automatic loading and unloading is realized, and different processing requirements are met at the same time, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the automatic unloading equipment of the utility model;
[0019] Figure 2 for Figure 1 A schematic diagram of the structure of the material taking unit of the automatic unloading equipment;
[0020] Figure 3 for Figure 1 A schematic diagram of the structure of the lifting unit of the automatic unloading equipment;
[0021] Figure 4 for Figure 1 A schematic diagram of the structure of the track assembly of the automatic disembarkation device;
[0022] Figure 5 for Figure 1 A schematic diagram of the structure of the sliding assembly and the cylinder assembly of the automatic unloading device;
[0023] Figure 6 for Figure 5 A side view of the sliding assembly and the limiting assembly of the cylinder assembly of the automatic dismounting device;
[0024] Figure 7 for Figure 1 A schematic diagram of the structure of the incoming material unit of the automatic unloading equipment;
[0025] Figure 8 for Figure 7 A partial enlarged view of circle A of the incoming material unit of the automatic unloading device;
[0026] Numbers in the figure:
[0027] 10. Equipment body; 20. Frame; 11. Conveying unit; 30. Material picking unit; 31. Material picking clamp; 32. Rotating cylinder; 33. Connecting plate; 34. Material picking cylinder; 35. Extension plate; 40. Lifting unit; 41. Assembly fixture; 50. Transverse linear module; 51. Mounting frame; 52. Linear motor; 53. Lead screw; 60. Track assembly; 61. Track bracket; 62. Driving wheel group; 63. Track belt; 64. Wheel group motor; 65. Idle wheel group; 70. Sliding Moving assembly; 71, slide plate; 72, mounting profile; 73, limit assembly; 731, limit block; 732, flat piece; 733, limit cylinder; 734, inclined plane; 80, cylinder assembly; 81, lifting cylinder; 82, lifting base plate; 83, drag chain assembly; 90, incoming unit; 92, unloading clamp; 91, incoming track; 911, conveying bracket; 912, incoming belt; 913, incoming motor; 93, positioning and lifting assembly; 931, positioning plate; 932, lifting cylinder. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be noted that the terms "vertical direction", "upper", "lower", "horizontal" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] like Figures 1 to 8As shown, an automatic unloading device includes an equipment body 10, the equipment body 10 includes a frame 20, a material picking unit 30 installed above the frame 20, a lifting unit 40 arranged on one side of the material picking unit 30 and a conveying unit 11 for unloading, the conveying unit 11 includes but is not limited to a conveying belt (not shown in the figure); the material picking unit 30 includes a plurality of material picking clamps 31, a rotating cylinder 32 connected to the top of the material picking clamp 31, a connecting plate 33 connected to the top of the rotating cylinder 32, a material picking cylinder 34 for driving the connecting plate 33 to rise and fall, an extension plate 35 connected to one side of the material picking cylinder 34, and a lateral linear module 50 for driving the lateral movement of the extension plate 35; the lifting unit 40 includes an assembly fixture 41, a track assembly 60 arranged below the assembly fixture 41, a sliding assembly 70 connected below the track assembly 60 and a cylinder assembly 80 for driving the sliding assembly 70 to rise and fall, and the track assembly 60 is used to send out the assembly fixture 41.
[0032] Furthermore, the transverse linear module 50 includes a mounting frame 51, a linear motor 52 disposed on one side of the mounting frame 51, and a lead screw 53 rotatably connected to the linear motor 52. The mounting frame 51 is fixed above the frame 20, and one end of the lead screw 53 away from the linear motor 52 is movably connected to the extension plate 35. Through the transverse linear module 50, the material clamped by the material clamp 31 is transferred to the top of the assembly fixture 41, thereby improving the processing efficiency.
[0033] Furthermore, the track assembly 60 includes two track brackets 61 arranged opposite to each other, a driving wheel set 62 connected between the two track brackets 61, track belts 63 respectively connected to both sides of the driving wheel set 62, and a wheel set motor 64 for driving the driving wheel set 62 to drive the track belt 63 to rotate, and an idler wheel set 65 is connected to a section of the track belt 63 away from the driving wheel set 62. When unloading, the track assembly 60 is set to send the assembly jig 41 out of the equipment, and the material on the assembly jig 41 can be unloaded, realizing automatic unloading and improving processing efficiency.
[0034] Furthermore, the sliding assembly 70 includes a slide plate 71 movably connected to the cylinder assembly 80, and mounting profiles 72 respectively connected to both sides of the slide plate 71, a stopper assembly 73 is provided on one side of the mounting profile 72, and the track assembly 60 is installed above the mounting profile 72, and the stopper assembly 73 is used to fix one side of the assembly jig 41. After the assembly is completed, the assembly jig 41 is lowered by the cylinder assembly 80 and the slide plate 71, and the assembly jig 41 is sent out of the equipment under the action of the track assembly 60. At the same time, after unloading, the next assembly jig 41 is sent in through the track assembly 60, so that the processing efficiency is high.
[0035] Furthermore, the limiting assembly 73 includes a limiting block 731, a flat plate 732 connected to the limiting block 731, and a limiting cylinder 733 for driving the flat plate 732 to rise and fall. The inner side of the limiting block 731 is provided with an inclined surface 734. With such a configuration, when the track assembly 60 delivers the next assembly jig 41, the limiting cylinder 733 descends to drive the limiting block 731 to press against one side of the assembly jig 41 to prevent it from moving. At the same time, when unloading is required, the limiting cylinder 733 ascends to drive the limiting block 731 to leave the assembly jig 41. At the same time, the inclined surface 734 of the limiting block 731 facilitates the smooth departure of the assembly jig 41, avoiding the collision between the limiting block 731 and the assembly jig 41, thereby improving the processing efficiency.
[0036] Furthermore, the cylinder assembly 80 includes a lifting cylinder 81 and a lifting base plate 82 disposed on one side of the lifting cylinder 81. The lifting cylinder 81 is used to drive the slide plate 71 to lift and lower. The slide plate 71 is movably connected to the front of the lifting base plate 82. A drag chain group 83 is connected to one side of the slide plate 71. After the assembly is completed, the slide plate 71 is driven by the lifting cylinder 81 to lower the track assembly 60 to the height of the material being unloaded. The assembly fixture 41 is sent out of the equipment under the action of the track assembly 60. At the same time, after unloading, the next assembly fixture 41 is sent in through the track assembly 60. At this time, the lifting cylinder 81 drives the upper part of the slide plate 71, and the processing efficiency is high.
[0037] Furthermore, if Figure 7 and Figure 8 As shown, the equipment body 10 includes an incoming material unit 90, which is connected to one side of the picking unit 30, and is used to transport materials to the bottom of the picking unit 30; the incoming material unit 90 includes an incoming material track 91, a plurality of material discharge clamps 92 arranged above the incoming material track 91, and a plurality of positioning and lifting components 93 arranged between the incoming material tracks 91, the incoming material track 91 includes two relatively arranged conveying brackets 911, and an incoming material belt 912 arranged on the inner side of the conveying bracket 911, and the incoming material belt 912 is connected to an incoming material motor 913; the positioning and lifting component 93 includes a positioning plate 931 and a lifting cylinder 932, and the lifting cylinder 932 is used to drive the positioning plate 931 to rise and fall. The incoming material unit 90 is used to realize automatic loading, replacing manual labor and improving loading efficiency. When the material is being conveyed by the incoming material belt 912 and it is detected that the material is not placed correctly, the positioning and lifting component 93 is set to lift the material and place it on the positioning plate 931 to ensure that the incoming material is placed correctly and improve loading efficiency.
[0038] The utility model has a reasonable design. The material is fed to the bottom of the material picking unit 30 through the incoming material unit 90. The rotating cylinder 32 of the material picking unit 30 rotates the material to a suitable direction according to the situation. Driven by the transverse linear module 50, the material is transferred to the top of the assembly fixture 41 for assembly. After the assembly is completed, good products are unloaded through the lifting unit 40 or the conveying unit 11. When good products are unloaded through the lifting unit 40, defective products are unloaded through the conveying unit 11. When good products are unloaded through the conveying unit 11, defective products are unloaded through the lifting unit 40. Automatic loading and unloading is realized, and different processing requirements are met at the same time, thereby improving processing efficiency.
[0039] The above only expresses the preferred technical solution of the utility model, and its description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, and the utility model is also intended to include these modifications and modifications.
Claims
1. An automatic unloading device, characterized in that: The device comprises an equipment body, which comprises a frame, a material picking unit installed above the frame, a lifting unit arranged at one side of the material picking unit and a conveying unit for unloading materials; the material picking unit comprises a plurality of material picking clamps, a rotating cylinder connected above the material picking clamps, a connecting plate connected above the rotating cylinder, a material picking cylinder for driving the connecting plate to be lifted and lowered, an extension plate connected to one side of the material picking cylinder, and a lateral linear module for driving the lateral movement of the extension plate; the lifting unit comprises an assembly jig, a track assembly arranged below the assembly jig, a sliding assembly connected below the track assembly and a cylinder assembly for driving the sliding assembly to be lifted and lowered, and the track assembly is used to deliver the assembly jig.
2. The automatic unloading equipment according to claim 1, characterized in that: The equipment body comprises an incoming material unit, which is connected to one side of the taking material unit and is used for conveying materials to the bottom of the taking material unit.
3. The automatic unloading equipment according to claim 2, characterized in that: The incoming material unit includes an incoming material track, a plurality of material placing clamps arranged above the incoming material track, and a plurality of positioning and lifting components arranged between the incoming material tracks. The incoming material track includes two relatively arranged conveying brackets, and an incoming material belt arranged on the inner side of the conveying bracket. The incoming material belt is connected to an incoming material motor.
4. The automatic unloading equipment according to claim 3, characterized in that: The positioning and lifting assembly comprises a positioning plate and a lifting cylinder, and the lifting cylinder is used to drive the positioning plate to rise and fall.
5. The automatic unloading equipment according to claim 1, characterized in that: The transverse linear module includes a mounting frame, a linear motor disposed on one side of the mounting frame, and a lead screw rotatably connected to the linear motor. The mounting frame is fixed above the frame, and one end of the lead screw facing away from the linear motor is movably connected to the extension plate.
6. The automatic unloading equipment according to claim 1, characterized in that: The track assembly includes two track brackets arranged opposite to each other, a driving wheel group connected between the two track brackets, a track belt respectively connected to both sides of the driving wheel group, and a wheel group motor for driving the driving wheel group to drive the track belt to rotate, and an idler wheel group is connected to a section of the track belt away from the driving wheel group.
7. The automatic unloading equipment according to claim 1, characterized in that: The sliding assembly includes a slide plate movably connected to the cylinder assembly and mounting profiles respectively connected to both sides of the slide plate. A limit assembly is provided on one side of the mounting profile. The track assembly is installed above the mounting profile. The limit assembly is used to fix one side of the assembly fixture.
8. The automatic unloading equipment according to claim 7, characterized in that: The limiting assembly comprises a limiting block, a flat plate connected to the limiting block and a limiting cylinder for driving the flat plate to rise and fall. The inner side of the limiting block is provided with an inclined surface.
9. The automatic unloading equipment according to claim 1, characterized in that: The cylinder assembly comprises a lifting cylinder and a lifting base plate arranged on one side of the lifting cylinder. The lifting cylinder is used to drive the sliding plate to lift and lower. The sliding plate is movably connected to the front of the lifting base plate.
10. The automatic unloading equipment according to claim 9, characterized in that: One side of the slide plate is connected with a tow chain group.
