Automatic winding machine

By setting induction rollers and auxiliary plates inside the winding winder, real-time adjustment of material tension is achieved, and the problem of the inability to flexibly adjust the tension system in the prior art is solved, the production quality is improved and fault treatment is simplified.

CN222204361UActive Publication Date: 2024-12-20ZHAOXIAN TIANHE TEXTILE IND CO LTD
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Patent Information

Application Number
CN202420832459.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-20
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing winding winder tension system cannot be flexibly adjusted, and cannot cope with sudden situations in production, affecting output quality.

Method used

Induction rollers are installed inside the winding winder to measure the elasticity of the material by friction, and quickly adjust the tension of the material through auxiliary plates and modules to achieve real-time adjustment.

Benefits of technology

It improves production quality, can adjust the elasticity of materials in a timely and quickly, adapt to the processing needs of different materials, and can be quickly removed and repaired when the body of the individual winder fails, without affecting the use of other equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic winding machine which comprises a controller and a winding machine body, and a plurality of auxiliary devices for adjusting tightness are installed in the winding machine body. The auxiliary device comprises a rotating cylinder arranged on the inner side of the upper end of the bobbin winder body, an electric rotating cylinder is arranged at the lower end of the rotating cylinder, and an induction roller is arranged at the lower end of the electric rotating cylinder. According to the automatic winding machine, when the automatic winding machine is used, the induction roller is arranged in the winding machine, various materials can penetrate through the middle end of the induction roller and make contact with the induction roller when being processed, and in the contact process, the induction roller can measure the tightness degree of the materials in the moving process through friction; data are sent to the auxiliary plate in time through the module in the induction roller, and the module in the auxiliary plate controls and pushes the tightness roller to quickly adjust the tightness of the material, so that when the equipment is used, the tightness of the material can be quickly adjusted in time, and the production quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding and winding machines, in particular to an automatic winding and winding machine. Background Art

[0002] The winding machine is a kind of equipment used to wind materials such as plastic, paper, aluminum foil, copper wire, etc. It is mainly composed of winding mechanism, tension control system, cutting mechanism, feeding device and electrical control system.

[0003] At present, winding machines are all automatically operated when in use, and the automatic winding machines input the machine's numerical values ​​when in use, and perform automated production through computer-controlled equipment. When the winding machine is in use, tension is a direct factor that directly affects the output quality of the entire winding machine. The existing tension system inputs long-term use data into the computer and sets specific values ​​to correspond to the use of different materials. It lacks the function of flexible change and cannot solve emergencies in production.

[0004] Therefore, we propose an automatic winding machine to solve the above problems. Utility Model Content

[0005] The utility model aims to provide an automatic winding and winding machine. When the automatic winding and winding machine is used, an induction roller is arranged inside the winding machine. When various materials are processed, they will pass through the middle end of the induction roller and contact the induction roller. During the contact process, the induction roller can measure the tightness of the material in motion through friction, and the module in the induction roller sends the data to the auxiliary board in time. The module in the auxiliary board controls and pushes the tension roller to quickly adjust the tightness of the material. Therefore, when the equipment is used, the tightness of the material can be adjusted in time and quickly, thereby improving the quality of production to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] An automatic winding winder includes a controller and a winder body, wherein the winder body is internally provided with auxiliary devices for adjusting multiple tensions. The auxiliary device includes a rotating drum arranged inside the upper end of the winder body, an electric rotating drum arranged at the lower end of the rotating drum, and an induction roller arranged at the lower end of the electric rotating drum, and the induction roller is fixedly mounted on an adjusting telescopic rod, and the adjusting telescopic rod is fixedly mounted on an adjusting plate, and an auxiliary plate is installed at the middle end of the winder body, and an induction tension roller is installed inside the auxiliary plate.

[0008] In a further embodiment, there are multiple inductive elastic rollers, which are mounted on the auxiliary plate via inductive telescopic rods, and a collecting rotating rod is provided at the lower end of the elastic roller.

[0009] In a further embodiment, a master control motor is arranged on the back of the controller, and a connecting line is arranged on the side end of the master control motor, the connecting line is connected to the sub-control motor, and the sub-control motor is installed on the back of the winding machine body.

[0010] In a further embodiment, the winding machine body is a separate entity, which is arranged according to the scale of processing, and a connecting block is arranged between two adjacent winding machine bodies. The connecting blocks are distributed up and down and are all connected by screws.

[0011] In a further embodiment, the winding machine body is configured as a three-layer body, wherein the upper layer is a feeding layer, the middle layer is an adjusting layer, and the lower layer is a collecting layer, and the adjusting plate arranged on the upper layer is slidably installed in the winding machine body.

[0012] In a further embodiment, a wire slot is provided at the back of the sub-control motor, and the connecting wires are embedded in the wire slot.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. The utility model, when using the automatic winding winder, is provided with an induction roller inside the winder. When various materials are processed, they will pass through the middle end of the induction roller and contact the induction roller. During the contact process, the induction roller can measure the tightness of the material in motion through friction, and the module in the induction roller sends the data to the auxiliary board in time. The module in the auxiliary board controls and pushes the tension roller to quickly adjust the tightness of the material, so that when the equipment is used, the tightness of the material can be adjusted in time and quickly, thereby improving the quality of production.

[0015] Second, the main body of the winder is a separate entity, which can process multiple materials at the same time. During the processing, unlike the general winder, when a single winder main body fails, the connection between the failed winder main body and other equipment can be quickly released, and the failed winder can be moved to a position with a large gap for maintenance by pushing, which will not affect the use of other equipment. Relatively speaking, the winder main body can be added to the equipment at any time to meet the production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of an automatic winding and winding machine;

[0017] Figure 2 It is a schematic diagram of the internal structure of an automated winding winder from the front of the winder body;

[0018] Figure 3 It is a schematic diagram of the internal structure of an automated winding winder from the side of the winder body;

[0019] Figure 4 The figure is a schematic diagram of the back structure of an automatic winding machine.

[0020] In the figure: 1. controller; 2. winding machine body; 3. rotating drum; 4. electric rotating drum; 5. adjustment plate; 6. adjustment telescopic rod; 7. induction roller; 8. auxiliary plate; 9. elastic roller; 10. collecting rotating rod; 11. sub-control motor; 12. connecting line; 13. main control motor; 14. connecting block. DETAILED DESCRIPTION

[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4, an automatic winding winder, comprising a controller 1 and a winder body 2; when in use, the winder body 2 is a separate individual, and is connected to the master control motor 13 on the controller 1 by a connecting line 12 through a sub-control motor 11 arranged at the rear end, and the connection method is relatively simple, and a plurality of winder bodies 2 can be provided, and they are combined in pairs through a connecting block 14 arranged, so that when the device is used, a plurality of winder bodies 2 can be combined at will according to the production scale, and correspondingly, due to the winder body 2, when one of the winder bodies 2 fails, the connecting line 12 is pulled out, and the bolts in the connecting block 14 are removed to separate the winder body 2, and the failed winder body 2 is pushed to a suitable position for maintenance, and during this period, the other winder bodies 2 can be continuously used;

[0025] During use, the material is placed in the rotating drum 3, which is installed by the rotating shaft on the lower end of the winding machine body 2 and contacts the rotating drum 3. The installed material is rotated and relaxed by rotation. When the material is relaxed and falls, it must pass through the middle end of the sensing roller 7 and contact the surface of the sensing roller 7. During the movement of the material, the sensing roller 7 can detect whether the tension of the material when it reaches the collecting rotating rod 10 meets the standard through the speed of material movement. When it does not meet the standard, the built-in module of the sensing roller 7 will send an instruction to the auxiliary plate 8. The module in the auxiliary plate 8 will command the electric telescopic rod on the tension roller 9 to adjust forward and backward to regulate the tension of the material, so that the tension of the material collected by the collecting rotating rod 10 is sufficient. When the sensing roller 7 is in use, the adjustment plate 5 slides on the winding machine body 2, and the position can be adjusted according to the different materials. The relatively arranged adjustment telescopic rod 6 can adjust the front and rear position of the sensing roller 7, so that the sensing roller 7 can find a suitable position to detect the material.

[0026] The working principle of the utility model is as follows: as shown in the figure, it includes a controller 1 and a winding machine body 2; when in use, the winding machine body 2 is a separate individual, and is connected to the master control motor 13 on the controller 1 by a connecting line 12 through a sub-control motor 11 arranged at the rear end, and the connection method is relatively simple, and a plurality of winding machine bodies 2 can be arranged, and they are combined in pairs through the arranged connecting blocks 14, so that when the device is used, a plurality of winding machine bodies 2 can be combined at will according to the production scale, and correspondingly, due to the winding machine bodies 2, when one of the winding machine bodies 2 fails, the connecting line 12 is unplugged, and the bolts in the connecting block 14 are removed to separate the winding machine bodies, and the failed winding machine bodies 2 are pushed to a suitable position for maintenance, during which other winding machine bodies 2 can be continuously used; and in the process of use, the material is placed in the rotating drum 3, and the rotating drum 3 is installed on the rotating drum 3 through a rotating shaft. The electric rotating drum 4 arranged at the lower end of the winding machine body 2 is in contact with the rotating drum 3, and the installed material is driven to rotate and relax by rotation. When the material is relaxed and falls, it must pass through the middle end of the sensing roller 7 and contact the surface of the sensing roller 7. During the movement of the material, the sensing roller 7 can detect whether the tension of the material when it reaches the collecting rotating rod 10 meets the standard through the speed of material movement. When it does not meet the standard, the built-in module of the sensing roller 7 will send an instruction to the auxiliary plate 8. The module in the auxiliary plate 8 will command the electric telescopic rod on the tension roller 9 to adjust forward and backward to regulate the tension of the material, so that the tension of the material collected by the collecting rotating rod 10 is sufficient. When the sensing roller 7 is in use, the adjustment plate 5 is slid on the winding machine body 2, and the position can be adjusted according to the different materials. The relatively arranged adjustment telescopic rod 6 can adjust the front and rear position of the sensing roller 7, so that the sensing roller 7 can find a suitable position to detect the material.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An automatic winding machine, characterized in that: It comprises a controller (1) and a winding machine body (2), wherein the winding machine body (2) is internally provided with a plurality of auxiliary devices for adjusting the tightness; The auxiliary device comprises a rotating drum (3) arranged on the inner side of the upper end of the winding machine body (2), an electric rotating drum (4) is arranged at the lower end of the rotating drum (3), and an induction roller (7) is arranged at the lower end of the electric rotating drum (4), and the induction roller (7) is fixedly mounted on an adjustable telescopic rod (6), and the adjustable telescopic rod (6) is fixedly mounted on an adjusting plate (5), and an auxiliary plate (8) is installed at the middle end of the winding machine body (2), and an induction tension roller (9) is installed on the inner side of the auxiliary plate (8).

2. The automatic winding machine according to claim 1, characterized in that: There are multiple induction elastic rollers (9), which are installed on the auxiliary plate (8) through induction telescopic rods, and a collecting rotating rod (10) is arranged at the lower end of the elastic roller (9).

3. The automatic winding machine according to claim 1, characterized in that: A master control motor (13) is arranged on the back of the controller (1), and a connecting line (12) is arranged on the side end of the master control motor (13). The connecting line (12) is connected to a sub-control motor (11), and the sub-control motor (11) is installed on the back of the winding machine body (2).

4. The automatic winding machine according to claim 1, characterized in that: The winding machine body (2) is a separate entity and is arranged according to the scale of processing. A connecting block (14) is arranged between two adjacent winding machine bodies (2). The connecting blocks (14) are distributed up and down and are all connected by screws.

5. The automatic winding machine according to claim 1, characterized in that: The winding machine body (2) is configured as a three-layer structure, wherein the upper layer is a material feeding layer, the middle layer is an adjustment layer, and the lower layer is a collection layer, and the adjustment plate (5) arranged on the upper layer is slidably installed in the winding machine body (2).

6. The automatic winding machine according to claim 3, characterized in that: The back of the sub-control motor (11) is provided with a wire clamping groove, and the connecting wires (12) are embedded in the wire clamping groove.