Self-propelled reel sprinkling machine

By installing rocker arms, rollers and scrapers on the self-propelled reel sprinkler irrigation machine, the soil on the coil is automatically scraped, which solves the problem of coil sludge sticking, and improves the continuity of sprinkler operations and equipment. Reliability reduces labor intensity and maintenance costs of manual cleaning.

CN222204398UActive Publication Date: 2024-12-20TIANJIN RAIN PIPE TECH CO LTD
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Patent Information

Application Number
CN202421129690.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-20
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

In field operations, the coil pipes of self-propelled reel sprinklers are prone to stick to soil, which leads to difficulty in winding and increases the risk of equipment shutdown. The existing automated cleaning devices waste water resources and have high maintenance costs, which cannot completely solve the problem.

Method used

A sludge scraping assembly including a rocker arm, roller and scraper is designed, installed on the coil winding path, and automatically scrapes out soil and impurities using the lever principle, and is equipped with an adjustment unit and a scraper to adapt to different conditions.

Benefits of technology

Reduces the need for manual cleaning, improves coil winding efficiency and equipment reliability, extends service life, and simplifies installation and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a self-propelled reel type sprinkling machine, which comprises a reel vehicle and a sprinkling vehicle, and further comprises a cleaning device, the cleaning device comprises a mounting rack, a first support, a second support, a driving device and a driving device, the mounting rack comprises a base and a ring body, one end of the base is fixed on the first support, the ring body is fixed at the other end of the base, and a coil pipe penetrates through the ring body; the multiple mud scraping assemblies are distributed in a circumferential array mode with the axis of the ring body as the center; the mud scraping assembly comprises a rocker arm, a roller, a scraping plate and a connecting rod; the mud scraping assembly is arranged on the coiling path of the coil pipe and comprises the rocker arm, the roller and the scraping plate, so that mud and impurities on the surface of the coil pipe can be automatically scraped in the coiling process of the coil pipe, and the requirement for manual cleaning is reduced. By means of the design, the coiling efficiency of the coil pipe is improved, the continuity of sprinkling irrigation operation is guaranteed, the coil pipe is effectively protected, and the service life of equipment is prolonged. The mud scraping assembly is simple and efficient in design, convenient and fast to install and maintain and suitable for self-propelled reel sprinkling machines of various models.
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Description

Technical Field

[0001] The utility model relates to the technical field of sprinkler irrigation machines, in particular to a self-propelled reel-type sprinkler irrigation machine. Background Art

[0002] The self-propelled reel sprinkler is a highly efficient irrigation device widely used in the agricultural field. This equipment uses a reel system and a sprinkler system to transport water to the field to achieve uniform irrigation over a large area. Its main advantages include easy operation, large irrigation area, significant water-saving effect and uniform irrigation, so it has been widely used in modern agriculture. However, in actual use, the self-propelled reel sprinkler also faces some technical difficulties, especially the problem that the coil is easy to adhere to mud during the winding process.

[0003] When working in the field, sprinklers need to frequently lay and reel in hoses. Due to the different soil conditions in the fields, hoses are easily stained with a lot of dirt and impurities when dragged on the ground. The dirt attached to the hose will significantly increase its weight and diameter, making it difficult to reel in, and may even jam the hose reel, causing the equipment to stop. This not only affects the continuity and efficiency of sprinkler irrigation operations, but also increases the wear and tear of the equipment and the risk of failure.

[0004] Traditional solutions mainly rely on manual cleaning operations. Operators need to stop the machine regularly to manually clean the coils, using brushes or other tools to scrape off dirt and impurities on the coils. This method not only consumes a lot of time and manpower, but also easily leads to incomplete cleaning, affecting subsequent sprinkler irrigation operations. In addition, frequent shutdowns for manual cleaning also greatly reduce the efficiency of the sprinkler irrigation machine and increase operating costs.

[0005] Some automated or semi-automated cleaning devices have also been tried in the prior art. For example, some sprinkler irrigation equipment is equipped with a high-pressure water jet device to wash away the dirt on the surface of the coil by high-pressure water. However, this method has obvious disadvantages. First, high-pressure water flushing will waste a lot of water resources, which is not in line with the original intention of water-saving irrigation; second, high-pressure water may damage the coil and affect its service life; finally, the maintenance cost of the high-pressure water device is high, which is not conducive to widespread application.

[0006] There are also some technical solutions that try to reduce the possibility of soil adhesion by improving coil materials or surface treatment technology. For example, using coils with smooth surfaces or anti-stick coatings. However, although these improvement measures reduce the adhesion of soil to a certain extent, they cannot completely solve the problem, especially in muddy and weedy fields, where soil adhesion is still a serious problem. Utility Model Content

[0007] In view of the above-mentioned technical deficiencies, the purpose of the utility model is to provide a self-propelled reel sprinkler, which effectively solves the problem of coil mud, reduces the labor intensity and time of manual cleaning, and improves the working efficiency and reliability of the sprinkler.

[0008] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0009] A self-propelled reel sprinkler, comprising a reel vehicle and a sprinkler vehicle, wherein the reel vehicle comprises a first bracket and a roller mounted on the first bracket, a coil is arranged on the roller, and the sprinkler vehicle comprises a second bracket and a travel wheel and a sprinkler head mounted on the second bracket, wherein the sprinkler head and the coil are connected, and further comprises a cleaning device, wherein the cleaning device comprises:

[0010] The mounting frame comprises a base and a ring body, one end of the base is fixed on the first bracket, the ring body is fixed on the other end of the base, and the coil is arranged through the ring body;

[0011] The scraper assembly is provided with a plurality of components and is distributed in a circular array with the axis of the ring body as the center; the scraper assembly includes a rocker arm, a roller, a scraper and a connecting rod; the rocker arm is hingedly mounted on the ring body, the roller is rotatably mounted on one end of the rocker arm close to the sprinkler vehicle and in rolling contact with the outer wall of the coil; the connecting rod is fixed at the other end of the rocker arm, and one end is hingedly connected to the scraper; the scraper is located between the rocker arm and the coil; a bending portion is provided on the rocker arm, the roller is mounted on the bending portion, and the bending portion extends in the direction close to the axis of the ring body.

[0012] Preferably, the scraper assembly also includes an adjustment unit; the adjustment unit includes a sleeve, a guide rod and a spring; the upper end of the sleeve is hinged to the rocker arm, and the lower end is provided with a guide hole; the lower end of the guide rod is hinged to the scraper, and the upper end can be movably inserted in the guide hole; the spring is placed in the guide hole, the upper end is fixed to the sleeve, and the lower end is fixed to the upper end of the guide rod.

[0013] Preferably, a scraper is fixedly provided on one end of the scraper away from the adjustment unit; a vertical cutter is fixedly provided on the end surface of the scraper close to the rocker arm; and the length direction of the vertical cutter is parallel to the axial direction of the ring body.

[0014] Preferably, a vertical plate is fixedly arranged on the scraper; the vertical plate is arranged at the junction of the scraper and the scraper; and the vertical plate extends along the width direction of the scraper.

[0015] Preferably, a mounting groove for accommodating the roller is provided on the bending portion; the roller is rotatably installed in the mounting groove.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] By setting up a scraper assembly on the coil winding path, including a rocker arm, roller and scraper, the dirt and impurities on the coil surface can be automatically scraped off during the coil winding process, reducing the need for manual cleaning. This design not only improves the efficiency of coil winding and ensures the continuity of sprinkler irrigation operations, but also effectively protects the coil and extends the service life of the equipment. The scraper assembly is simple and efficient in design, easy to install and maintain, and is suitable for various types of self-propelled reel sprinklers. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the use status of the scraper assembly in the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of the cleaning device in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the mud scraping assembly in the utility model;

[0022] Figure 5 It is a schematic diagram of the disassembled structure of the mud scraper assembly in the utility model;

[0023] Figure 6 It is a structural schematic diagram of the scraper in the utility model;

[0024] Figure 7 It is a structural schematic diagram of the mounting frame in the utility model.

[0025] in:

[0026] 1. Sprinkler; 11. Second bracket; 12. Sprinkler; 13. Travel wheel; 2. Reel; 21. Coil; 22. Drum; 23. First bracket; 3. Cleaning device; 31. Mounting frame; 311. Base; 312. Ring body; 32. Scraper assembly; 321. Rocker arm; 322. Bending part; 323. Roller; 324. Scraper; 3241. Vertical plate; 3242. Scraper; 3243. Vertical cutter; 325. Connecting rod; 326. Mounting groove; 327. Adjustment unit; 3271. Guide rod; 3272. Spring; 3273. Sleeve. DETAILED DESCRIPTION

[0027] The utility model will be further described below in conjunction with the accompanying drawings.

[0028] like Figures 1 to 7As shown, a self-propelled reel sprinkler includes a reel vehicle 2 and a sprinkler vehicle 1. The reel vehicle 2 and the sprinkler vehicle 1 are both existing structures. The reel vehicle 2 includes a first bracket 23 and a roller 22 installed on the first bracket 23. The roller 22 is provided with a coil 21. The sprinkler vehicle 1 includes a second bracket 11 and a travel wheel 13 and a nozzle 12 installed on the second bracket 11. The nozzle 12 is connected to the coil 21, and also includes a cleaning device 3. The cleaning device 3 includes:

[0029] The mounting frame 31 includes a base 311 and a ring body 312. One end of the base 311 is fixed to the first bracket 23, and the ring body 312 is fixed to the other end of the base 311. The coil 21 passes through the ring body 312.

[0030] The scraper assembly 32 is provided with a plurality of them, which are distributed in a circular array with the axis of the ring body 312 as the center; the scraper assembly 32 includes a rocker arm 321, a roller 323, a scraper 324 and a connecting rod 325; the rocker arm 321 is hingedly mounted on the ring body 312, and the roller 323 is rotatably mounted on one end of the rocker arm 321 close to the sprinkler vehicle 1 and in rolling contact with the outer wall of the coil 21; the connecting rod 325 is fixed to the other end of the rocker arm 321, and one end is hingedly connected to the scraper 324; the scraper 324 is located between the rocker arm 321 and the coil 21; a bending portion 322 is provided on the rocker arm 321, and the roller 323 is mounted on the bending portion 322, and the bending portion 322 extends in the direction close to the axis of the ring body 312.

[0031] Specifically, when performing sprinkler irrigation, the reel 2 is parked at the end position, the sprinkler 1 is parked at the starting position, and sprinkler irrigation is performed through the sprinkler 1. The reel 2 reels the coil 21, and the sprinkler 1 is pulled toward the reel 2 to achieve self-propelled sprinkler irrigation. The inner diameter of the ring body 312 is larger than the outer diameter of the coil 21, so that when the coil 21 passes through the ring body 312, a gap is left between the coil 21 and the ring body 312. When there is soil on the outside of the coil 21, the diameter of the outside of the coil 21 increases, and the soil pushes the roller 323 away from the axis of the ring body 312. Under the principle of leverage, the scraper 324 moves toward the axis of the ring body 312, and the soil is scraped off by the scraper 324.

[0032] In this embodiment, the scraper assembly 32 also includes an adjusting unit 327; the adjusting unit 327 includes a sleeve 3273, a guide rod 3271 and a spring 3272; the upper end of the sleeve 3273 is hinged to the rocker arm 321, and a guide hole is provided at the lower end; the lower end of the guide rod 3271 is hinged to the scraper 324, and the upper end can be movably inserted in the guide hole; the spring 3272 is placed in the guide hole, the upper end is fixed to the sleeve 3273, and the lower end is fixed to the upper end of the guide rod 3271.

[0033] Specifically, the spring 3272 pulls the guide rod 3271 toward the inside of the guide hole so that the front end of the scraper 324 fits as closely as possible to the outer surface of the coil 21; when the soil layer wrapped around the outside of the coil 21 is too thick, the rocker arm 321 is prevented from rotating at too large an angle, causing the scraper 324 to get stuck on the coil 21 and damaging the outer surface of the coil 21. The spring 3272 can also play a buffering role. At this time, the scraper 324 is pressed tightly against the outer surface of the coil 21, and the spring 3272 is stretched to prevent the front end of the scraper 324 from being inserted into the coil 21.

[0034] In this embodiment, a scraper 3242 is fixedly provided on one end of the scraper 324 away from the adjustment unit 327 ; a vertical cutter 3243 is fixedly provided on the end surface of the scraper 3242 close to the rocker arm 321 ; the length direction of the vertical cutter 3243 is parallel to the axial direction of the ring body 312 .

[0035] Specifically, the scraper 3242 is used to cut hard soil layers; the vertical cutter 3243 is used to split large soil layers, making it easier for the scraper 3242 to scrape the soil off the coil 21.

[0036] In this embodiment, a vertical plate 3241 is fixedly disposed on the scraper 324 ; the vertical plate 3241 is disposed at the junction of the scraper 3242 and the scraper 324 ; and the vertical plate 3241 extends along the width direction of the scraper 324 .

[0037] Specifically, the vertical plate 3241 is used to block the soil scraped off by the scraper 324, so that the soil slides down from both sides of the vertical plate 3241, and protects the hinged parts of the connecting rod 325 and the scraper 324 from being covered by the soil.

[0038] In this embodiment, a mounting groove 326 for accommodating the roller 323 is provided on the bending portion 322 ; the roller 323 is rotatably installed in the mounting groove 326 .

[0039] When in use, the sprinkler is first dragged to the working area by a traction vehicle, the sprinkler 1 is stopped at the starting position, and the reel 2 is continued to be dragged to the end point, and the reel 2 releases the coil 21 to the ground, and the reel 2 stops moving after reaching the target position; after the coil 21 is passed through water, the water is sprayed out through the nozzle 12 to irrigate the crops, and the reel 2 reels the coil 21, and the sprinkler 1 is pulled toward the reel 2 by the coil 21. In the process of reeling the coil 21, when there is mud on the outside of the coil 21, the roller 323 will be pushed away from the axis of the ring body 312, so that the scraper 324 moves toward the direction close to the coil 21, and the mud on the coil 21 is scraped and cleaned.

Claims

1. A self-propelled reel sprinkler, comprising a reel vehicle (2) and a sprinkler vehicle (1), wherein the reel vehicle (2) comprises a first bracket (23) and a roller (22) mounted on the first bracket (23), a coil (21) being arranged on the roller (22), and the sprinkler vehicle (1) comprises a second bracket (11) and a travel wheel (13) mounted on the second bracket (11), and a sprinkler head (12), wherein the sprinkler head (12) and the coil (21) are connected, characterized in that: It also includes a cleaning device (3), the cleaning device (3) comprising: The mounting frame (31) comprises a base (311) and a ring body (312), wherein one end of the base (311) is fixed on the first bracket (23), the ring body (312) is fixed on the other end of the base (311), and the coil (21) passes through the ring body (312); A plurality of scraper assemblies (32) are provided and are distributed in a circular array with the axis of the ring body (312) as the center. The scraper assemblies (32) include a rocker arm (321), a roller (323), a scraper (324) and a connecting rod (325). The rocker arm (321) is hingedly mounted on the ring body (312), and the roller (323) is rotatably mounted on one end of the rocker arm (321) close to the sprinkler vehicle (1) and in rolling contact with the outer wall of the coil (21). The connecting rod (325) is fixed to the other end of the rocker arm (321), and one end is hingedly connected to the scraper (324). The scraper (324) is located between the rocker arm (321) and the coil (21). A bending portion (322) is provided on the rocker arm (321), and the roller (323) is mounted on the bending portion (322), and the bending portion (322) extends in a direction close to the axis of the ring body (312).

2. The self-propelled reel sprinkler according to claim 1, characterized in that: The scraper assembly (32) further comprises an adjustment unit (327); the adjustment unit (327) comprises a sleeve (3273), a guide rod (3271) and a spring (3272); the upper end of the sleeve (3273) is hinged to the rocker arm (321), and the lower end is provided with a guide hole; the lower end of the guide rod (3271) is hinged to the scraper (324), and the upper end is movably inserted into the guide hole; the spring (3272) is placed in the guide hole, the upper end is fixed to the sleeve (3273), and the lower end is fixed to the upper end of the guide rod (3271).

3. The self-propelled reel sprinkler according to claim 2, characterized in that: A scraper (3242) is fixedly provided on one end of the scraper (324) away from the adjustment unit (327); a vertical cutter (3243) is fixedly provided on the end surface of the scraper (3242) close to the rocker arm (321); and the length direction of the vertical cutter (3243) is parallel to the axial direction of the ring body (312).

4. The self-propelled reel sprinkler according to claim 3, characterized in that: A vertical plate (3241) is fixedly arranged on the scraper (324); the vertical plate (3241) is arranged at the junction of the scraper (3242) and the scraper (324); and the vertical plate (3241) extends along the width direction of the scraper (324).

5. The self-propelled reel sprinkler according to claim 1, characterized in that: The bending portion (322) is provided with a mounting groove (326) for accommodating the roller (323); the roller (323) is rotatably mounted in the mounting groove (326).