Pulley device for quickly installing photovoltaic module on roof
By using pulley devices that support and lift components during the installation of roof photovoltaic modules, the chain drives and fixes the load frame through the gear plate, the problem of low installation efficiency caused by the back and forth movement of the load frame is solved, and the efficiency of the photovoltaic panel is achieved The material is synchronized with the discharge, which improves the installation efficiency.
Patent Information
- Application Number
- CN202420249241.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-02-01
AI Technical Summary
During the installation of roof photovoltaic modules, since the load frame requires a round trip to complete the loading and unloading at one time, the loading cannot be unloaded during loading, and the loading cannot be carried out during unloading, which affects the installation efficiency of the photovoltaic panels.
The pulley device including support components, adjustment components, lifting components, gear discs, chains, ring guides, hydraulic rods and universal wheels is adopted. The chain transmission is driven through the gear discs, and at least two sets of bearing frames are fixed on the chain to realize the loading and loading. The discharge is carried out simultaneously.
Ensure the continuous and efficient installation of photovoltaic panels, and improve the installation efficiency and the effectiveness of the device.
Smart Images

Figure CN222204680U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of photovoltaic component installation equipment, and in particular relates to a pulley device for quickly installing photovoltaic components on a roof. Background Art
[0002] Photovoltaic modules (also called solar panels) are the core and most important part of a solar power generation system. Their function is to convert solar energy into electrical energy and store it in batteries or to drive loads. In the process of installing rooftop photovoltaic modules, corresponding pulley devices are required.
[0003] When the existing photovoltaic components are installed on the roof, a cleaning bracket is pre-set on the roof, and a pulley lifting mechanism is set on the bracket to lift the photovoltaic panel, so as to achieve rapid installation of the photovoltaic panel. The lifting mechanism is achieved by pre-installing the guide rail on the bracket, and then using a winch to drive the pulley on the bearing frame to move in the guide rail through a wire rope, and the photovoltaic panel is lifted by the bearing frame. During the installation process of the above method, since the bearing frame needs one back and forth to complete one loading and unloading, it is impossible to unload during loading and impossible to load during unloading, and the two cannot be synchronized, which affects the installation efficiency of the photovoltaic panel. Therefore, there is an urgent need for a pulley device for quickly installing photovoltaic components on the roof to solve the above problem. Utility Model Content
[0004] The purpose of the utility model is to provide a pulley device for quickly installing photovoltaic components on the roof, so as to solve the problem raised in the above background technology that during the installation process, the load-bearing frame needs one back and forth to complete one loading and unloading, resulting in the inability to unload during loading and the inability to load during unloading, thereby affecting the installation efficiency of the photovoltaic panels because the two cannot be synchronized.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:
[0006] A pulley device for quickly installing a photovoltaic assembly on a roof comprises a support assembly, an adjustment assembly is arranged at the upper end of the support assembly, a lifting assembly is installed in the adjustment assembly, and the lifting assembly comprises:
[0007] A second motor, the second motor is fixedly connected to the bottom end of a side wall of the adjustment component;
[0008] A rotating shaft, the rotating shaft is fixedly connected to the output shaft of the second motor;
[0009] An auxiliary shaft, the auxiliary shaft being rotatably mounted on the inner wall of the top end of the adjusting assembly;
[0010] The toothed discs have four groups and are respectively fixed to the rotating shaft and two ends of the auxiliary shaft.
[0011] Furthermore, the lifting assembly also includes:
[0012] a chain, the chain being engaged on the toothed disc;
[0013] The annular guide rails have two groups and are symmetrically fixed to the adjustment assembly.
[0014] Furthermore, the adjustment component includes:
[0015] A support, which is fixedly connected to the top of the support assembly and has a U-shaped structure;
[0016] a carrier frame, the carrier frame rotates in the support and the lifting assembly is mounted on the carrier frame;
[0017] A first motor, wherein the first motor is fixedly connected to a side wall of the support and an output shaft is fixedly connected to one end of the support frame.
[0018] Furthermore, the support assembly includes:
[0019] Hydraulic rod; the output end of the hydraulic rod is fixedly connected to the middle part of the bottom end of the support;
[0020] A base is fixedly connected to the fixing portion of the hydraulic rod.
[0021] Furthermore, the support assembly also includes:
[0022] Universal wheels are fixedly connected to the four corners of the bottom end of the base.
[0023] Furthermore, a bearing assembly is installed on the lifting assembly, and the bearing assembly includes:
[0024] The carrying frame is fixedly connected to the chain through a connecting block and the number of the carrying frames is not unique, but at least two groups.
[0025] Furthermore, the bearing assembly further includes:
[0026] The pulley is symmetrically fixed to two sides of the bottom end of the bearing frame and is located in the annular guide rail.
[0027] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
[0028] The utility model transforms the original winch-driven wire rope transmission into a toothed disc-driven chain transmission, and at least two groups of bearing frames are fixed on the chain to ensure that loading and unloading are carried out synchronously, thereby enabling the photovoltaic panels to be installed continuously and efficiently, ensuring the installation efficiency and improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a three-dimensional structural schematic diagram of a pulley device for quickly installing photovoltaic modules on a roof provided by an embodiment of the utility model;
[0030] Figure 2 This is a structural schematic diagram of a rotating shaft and a toothed disc in a pulley device for quickly installing a photovoltaic module on a roof provided by an embodiment of the utility model;
[0031] Figure 3 This is a bottom view of a bearing frame in a pulley device for quickly installing photovoltaic modules on a roof provided by an embodiment of the utility model;
[0032] Figure 4 It is a structural schematic diagram of a bearing frame in a pulley device for quickly installing photovoltaic components on a roof provided by an embodiment of the utility model.
[0033] The reference numerals in the figures are:
[0034] 1. Support assembly; 101. Base; 102. Universal wheel; 103. Hydraulic rod; 2. Adjustment assembly; 201. Support; 202. First motor; 203. Carrying frame; 3. Lifting assembly; 301. Second motor; 302. Rotating shaft; 303. Chain; 304. Annular guide rail; 305. Sprocket; 306. Auxiliary shaft; 4. Carrying assembly; 401. Carrying frame; 402. Connecting block; 403. Pulley. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0036] like Figure 1-2As shown, a pulley device for quickly installing photovoltaic components on a roof comprises a support component 1, an adjusting component 2 is arranged on the upper end of the support component 1, a lifting component 3 is installed in the adjusting component 2, and the lifting component 3 comprises: a second motor 301, the second motor 301 is fixedly connected to the bottom end of one side wall of the adjusting component 2; a rotating shaft 302, the rotating shaft 302 is fixedly connected to the output shaft of the second motor 301; an auxiliary shaft 306, the auxiliary shaft 306 is rotatably mounted on the top inner wall of the adjusting component 2; a toothed disc 305, the toothed disc 305 has four groups and is respectively fixedly connected to the rotating shaft 302 and the two ends of the auxiliary shaft 306; a chain 303, the chain 303 is meshed on the toothed disc 305; and an annular guide rail 304, the annular guide rail 304 has two groups and is symmetrically fixedly connected to the adjusting component 2.
[0037] The specific operations are as follows:
[0038] During the process of lifting the photovoltaic panel, the second motor 301 drives the gear plate 305 to rotate through the rotating shaft 302, and the gear plate 305 drives the chain 303 to rotate. During the rotation of the chain 303, the photovoltaic panel can be lifted by the supporting frame 401, and the annular guide rail 304 can limit and guide the supporting frame 401 during its movement to ensure the smoothness of the lifting.
[0039] like Figure 1 and Figure 4 As shown, as an embodiment, the adjustment component 2 includes:
[0040] A support 201, wherein the support 201 is fixedly connected to the top of the support assembly 1 and is a U-shaped structure; a support frame 203, wherein the support frame 203 rotates within the support 201 and the lifting assembly 3 is installed on the support frame 203; a first motor 202, wherein the first motor 202 is fixedly connected to a side wall of the support 201 and an output shaft is fixedly connected to one end of the support frame 203.
[0041] The specific operations are as follows:
[0042] When the device is in use, the device is moved under the photovoltaic bracket on the roof, and then the first motor 202 drives the support frame 203 to rotate in the support 201 according to the inclination of the photovoltaic bracket, and then the inclination of the support frame 203 is adjusted to the same inclination as the photovoltaic bracket.
[0043] like Figure 1As shown, as an embodiment: the support assembly 1 includes: a hydraulic rod 103; the output end of the hydraulic rod 103 is fixedly connected to the middle of the bottom end of the support 201; a base 101, the base 101 is fixedly connected to the fixed part of the hydraulic rod 103; and a universal wheel 102, the universal wheel 102 is fixedly connected to the four corners of the bottom end of the base 101.
[0044] The specific operations are as follows:
[0045] The universal wheel 102 can facilitate the movement of the device, thereby changing the loading position of the device, and the hydraulic rod 103 can adjust the height of the support frame 203 so that there is a reasonable height difference between the support frame 203 and the photovoltaic support.
[0046] like Figure 1 and Figure 3 As shown, as an implementation mode; a load-bearing assembly 4 is installed on the lifting assembly 3, and the load-bearing assembly 4 includes: a load-bearing frame 401, the load-bearing frame 401 is fixedly connected to the chain 303 through a connecting block 402, and the number of the load-bearing frames 401 is not unique, but is at least two groups; the load-bearing assembly 4 also includes: a pulley 403, the pulley 403 is symmetrically fixedly connected to both sides of the bottom end of the load-bearing frame 401 and is located in the annular guide rail 304.
[0047] The specific operations are as follows:
[0048] The supporting frame 401 provides a placement position for the photovoltaic panel, and the pulley 403 can reduce the friction between the supporting frame 401 and the annular lead to ensure the smoothness of the lifting of the supporting frame 401. At the same time, at least two groups of supporting frames 401 are fixed on the chain 303 to ensure that loading and unloading are carried out simultaneously, that is, one group of supporting frames 401 is at the upper end for unloading, and the other group of supporting frames 401 is at the bottom end for loading, thereby enabling the photovoltaic panels to be installed continuously and efficiently.
[0049] In summary, the working principle of the pulley 403 device for quickly installing photovoltaic modules on the roof is as follows: first, the device is moved to the bottom of the photovoltaic bracket on the roof through the universal wheel 102, and the external power supply is turned on. Then, according to the inclination of the photovoltaic bracket, the first motor 202 drives the carrier 203 to rotate in the support 201, and then the inclination of the carrier 203 is adjusted to the same inclination as the photovoltaic bracket. The hydraulic rod 103 can adjust the height of the carrier 203 so that the carrier 203 and the photovoltaic bracket have a reasonable height difference. After adjustment, the photovoltaic panels are stacked in the carrier frame 401, and then the second The motor 301 drives the rotating shaft 302, and the rotating shaft 302 drives the chain 303 to rotate through the toothed disk 305. During the rotation of the chain 303, the supporting frame 401 is driven to move upward, thereby realizing the lifting of the photovoltaic panel. During the lifting process, the pulley 403 can reduce the friction between the supporting frame 401 and the annular lead, thereby ensuring the smoothness of the lifting of the supporting frame 401. At the same time, at least two groups of supporting frames 401 are fixed on the chain 303 to ensure that loading and unloading are carried out synchronously, that is, one group of supporting frames 401 is at the upper end for unloading, and the other group of supporting frames 401 is at the bottom end for loading, thereby enabling the photovoltaic panels to be installed continuously and efficiently.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A pulley device for quickly installing photovoltaic modules on the roof. It is characterized in that It includes a support assembly, an adjustment assembly is arranged on the upper end of the support assembly, a lifting assembly is installed in the adjustment assembly, and the lifting assembly includes: A second motor, the second motor is fixedly connected to the bottom end of a side wall of the adjustment component; A rotating shaft, the rotating shaft is fixedly connected to the output shaft of the second motor; An auxiliary shaft, the auxiliary shaft being rotatably mounted on the inner wall of the top end of the adjusting assembly; The toothed discs have four groups and are respectively fixed to the rotating shaft and two ends of the auxiliary shaft.
2. A pulley device for quickly installing photovoltaic modules on a roof according to claim 1, It is characterized in that The lifting assembly also includes: a chain, the chain being engaged on the toothed disc; The annular guide rails have two groups and are symmetrically fixed to the adjustment assembly.
3. A pulley device for quickly installing photovoltaic modules on a roof according to claim 1, It is characterized in that The adjustment component comprises: A support, which is fixedly connected to the top of the support assembly and has a U-shaped structure; a carrier frame, the carrier frame rotates in the support and the lifting assembly is mounted on the carrier frame; A first motor, wherein the first motor is fixedly connected to a side wall of the support and an output shaft is fixedly connected to one end of the support frame.
4. A pulley device for quickly installing photovoltaic modules on a roof according to claim 3, It is characterized in that The support assembly comprises: Hydraulic rod; the output end of the hydraulic rod is fixedly connected to the middle part of the bottom end of the support; A base is fixedly connected to the fixing portion of the hydraulic rod.
5. A pulley device for quickly installing photovoltaic modules on a roof according to claim 4, It is characterized in that The support assembly also includes: Universal wheels are fixedly connected to the four corners of the bottom end of the base.
6. A pulley device for quickly installing photovoltaic modules on a roof according to claim 2, It is characterized in that A bearing assembly is installed on the lifting assembly, and the bearing assembly includes: The carrying frame is fixedly connected to the chain through a connecting block and the number of the carrying frames is not unique, but at least two groups.
7. A pulley device for quickly installing photovoltaic modules on a roof according to claim 6, It is characterized in that The bearing assembly further comprises: The pulley is symmetrically fixed to two sides of the bottom end of the bearing frame and is located in the annular guide rail.
Citation Information
Cited By
Supporting mechanism facilitating installation of photovoltaic module and photovoltaic equipment
CN119519559A
