Electrophoresis line liquid degreasing device
By designing the electrophoretic liquid degreasing device, using support frames, motors, cleaning cylinders and heating devices, the problems of low degreasing efficiency and poor flexibility in the prior art are solved, and adaptability and efficient degreasing effect to different specifications of electrophoretic wires are achieved. .
Patent Information
- Application Number
- CN202420701196.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing degreasing structural devices for electrophoresis are inefficient and inflexible during degreasing, which affects the degreasing quality and makes it difficult to adapt to electrophoretic lines of different specifications.
An electrophoretic wire degreasing device is designed, including a support frame, a motor, a cleaning cylinder, a heating device and a water pump. The clamping thickness is adjusted by bolts to adapt to the electrophoretic wire of different specifications, and the pre-degreasing treatment and heating device are improved by cleaning cylinder. Degreasing efficiency.
Improves the flexibility and degreasing quality of degreasing devices, shortens degreasing time and saves costs.
Smart Images

Figure CN222205506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of degreasing devices, in particular to an electrophoresis line bath degreasing device. Background Art
[0002] Electrophoresis is the process by which charged particles move toward electrodes with opposite electrical properties under the action of an electric field. This is done by placing charged parts connected to a motor into a degreasing solution, and connecting an electrode opposite to the charged workpiece to the degreasing solution. The electric field allows the resin pigment in the degreasing solution to precipitate evenly on the surface of the charged workpiece to form a water-insoluble paint film. Therefore, a degreasing device is needed.
[0003] When the existing electrophoresis device with a degreasing structure is used, it is only immersed in the degreasing solution and then taken out directly, which not only affects the quality of degreasing, but also causes low degreasing efficiency due to the long time. Utility Model Content
[0004] The utility model provides an electrophoresis line cathodic degreasing device, which can adjust the clamping thickness through bolts to adapt to electrophoresis lines of different specifications, thereby improving the flexibility of the equipment, and pre-degreasing the electrophoresis line by arranging a cleaning cylinder to improve the quality of degreasing, and heating the cathodic liquid by arranging a heating device to improve the efficiency of degreasing and save time and cost.
[0005] In order to achieve the above-mentioned purpose, an electrophoresis line liquid degreasing device is provided, comprising a main body, the main body comprising a support frame, a degreasing component is arranged inside the support frame, the degreasing component comprises a motor, the output end of the motor passes through the left and right inner sides of the support frame and is fixedly connected to a cleaning cylinder, a chamber is arranged below the cleaning cylinder, a heating device is fixedly connected to the inner side of the chamber, and a water pump is fixedly connected to the outer side of the chamber. The support frame is provided to provide a supporting function, the motor is provided to provide a power function, the cleaning cylinder (cleaning cylinder) is provided to provide a cleaning function, the chamber is provided to provide a containing function, the heating device is provided to provide a heating function for the solution, and the water pump is provided to provide a liquid discharge function.
[0006] According to the electrophoresis line liquid degreasing device, a clamping assembly is provided inside the support frame, and the clamping assembly includes a cylinder, the output end of the cylinder passes through the top of the support frame and is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a clamping component, and the clamping component includes a support plate, one side of the support plate is fixedly connected to a bolt, the bolt passes through the side and is fixedly connected to a nut at the top, and the bottom end of the bolt is fixedly connected to a clamping plate. The cylinder is provided to provide a power effect, the connecting plate is provided to provide a connection effect, the clamping component is provided to provide a clamping effect, the support plate is provided to provide a supporting effect, the nut is provided to provide a convenient operation effect, the bolt is provided to provide an adjustment effect, and the clamping plate is provided to provide a fixing effect.
[0007] According to the electrophoresis line liquid degreasing device, the support frame is in the shape of a Chinese character "Yu", and the middle part is set as a hollow structure, and the bottom of the support frame is fixedly connected with a self-locking universal wheel by screws. The self-locking universal wheel is set to provide a labor-saving effect.
[0008] According to the electrophoresis line liquid degreasing device, the clamping parts are arranged in a linear array and the number is set to 4 groups. The clamping parts are arranged in a linear array and the number is set to 4 groups in order to provide a uniform clamping force.
[0009] According to the electrophoresis line liquid degreasing device, the two sides of the support plate are parallel to the side of the connecting plate and have the same direction, the two sides of the support plate are of different lengths and the side through which the bolts penetrate is the short side. The purpose of setting the two sides of the support plate to be of different lengths and the side through which the bolts penetrate is the short side is to adjust electrophoresis lines of different specifications.
[0010] According to the electrophoresis line liquid degreasing device, the number of the motors is set to 2 groups and the clamping part is clamped in the middle, and the cleaning cylinder can contact the parts clamped inside the clamping part without affecting the up and down movement of the parts. The cleaning cylinder is set to contact the parts clamped inside the clamping part without affecting the up and down movement of the parts in order to provide multiple degreasing effects for the electrophoresis line and ensure the degreasing quality.
[0011] According to the electrophoresis line liquid degreasing device, the chamber is open and placed inside the bottom of the support frame. The chamber is open and placed inside the bottom of the support frame to facilitate the replacement of the solution.
[0012] The beneficial effects of the utility model include: by arranging bolts, a cleaning cylinder and a heating device, the clamping thickness can be adjusted by the bolts to adapt to electrophoresis lines of different specifications, thereby improving the flexibility of the equipment; by arranging the cleaning cylinder, the electrophoresis lines are pre-degreased to improve the quality of degreasing; by arranging the heating device to heat the bath liquid, the degreasing efficiency is improved, and time costs are saved.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0015] Figure 1 This is a schematic diagram of the overall structure of an electrophoresis line liquid degreasing device of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of the clamping assembly of the utility model;
[0017] Figure 3 It is a partial structural schematic diagram of the degreasing component of the utility model.
[0018] Legend:
[0019] 1. Main body; 11. Support frame; 12. Self-locking universal wheel;
[0020] 2. Clamping assembly; 21. Cylinder; 22. Connecting plate; 23. Clamping component; 231. Support plate; 232. Nut; 233. Bolt; 234. Clamping plate;
[0021] 3. Degreasing assembly; 31. Motor; 32. Cleaning cylinder; 33. Chamber; 34. Heating device; 35. Water pump. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0023] Reference Figures 1 to 3, an electroplating line trough solution degreasing device according to an embodiment of the present utility model, which includes a main body 1. The main body 1 includes a support frame 11. The support frame 11 is in a square shape with a hollow structure in the middle. The bottom of the support frame 11 is fixedly connected with self-locking universal wheels 12 by screws. A degreasing component 3 is arranged inside the support frame 11. The degreasing component 3 includes a motor 31. The output end of the motor 31 penetrates through the left and right inner sides of the support frame 11 and is fixedly connected with a cleaning cylinder 32. The cleaning cylinder 32 can contact the parts clamped inside the clamping component 23 without affecting the up and down movement of the parts. The number of the motors 31 is set to 2 groups and the clamping component 23 is clamped in the middle. A chamber 33 is arranged below the cleaning cylinder 32. The chamber 33 is in an open shape and is placed inside the bottom end of the support frame 11. A heating device 34 is fixedly connected to the inner side of the chamber 33, and a water pump 35 is fixedly connected to the outer side of the chamber 33. The two cleaning cylinders 32 are on the same horizontal line and are provided with adsorption hairs on the surface. Starting the motor 31 can wipe the electroplating line for pre-degreasing treatment.
[0024] After the pre-degreasing treatment is completed, start the cylinder 21 to place the electroplating line in the trough solution inside the chamber 33. This trough solution contains sodium hydroxide, sodium carbonate, and sodium phosphate or sodium silicate, all of which are water-soluble. Sodium hydroxide is a strong alkaline substance with a relatively low price and plays an important role in the degreasing solution. Its consumption is large and it has a strong saponification ability. However, it has a certain oxidation and corrosion effect on metals, especially some non-ferrous metals that are soluble in alkali. Therefore, less or no sodium hydroxide should be added to the degreasing solution to avoid corrosion. Although increasing the sodium hydroxide content can strengthen the saponification effect, too high a sodium hydroxide content will make it difficult for the soap formed by the saponification reaction to dissolve, which is instead unfavorable for degreasing; when the content is too low, the degreasing efficiency is low and the degreasing effect will also be reduced. In order to stabilize the degreasing solution and control the amount of sodium hydroxide used, salts such as sodium phosphate and sodium carbonate are generally added to the degreasing solution at the same time. The alkali generated by their hydrolysis can supplement the consumption of sodium hydroxide. Sodium carbonate can undergo a hydrolysis reaction with water to generate sodium hydroxide and sodium bicarbonate and has a certain alkalinity. Therefore, it has a certain saponification ability. At the same time, it plays a buffering role in the pH value of the solution (when the pH value < 8.5, the saponification reaction cannot proceed; when the pH value > 10.2, the soap undergoes hydrolysis), keeping the degreasing solution alkaline enough. The degreasing effect of sodium carbonate is weak and its water washability is not good. However, due to its low alkalinity, it can be used as the main component of the degreasing solution for amphoteric metals such as aluminum, magnesium, zinc, tin, and lead and their alloys. Trisodium phosphate is weakly alkaline, has a certain saponification ability and a role in buffering the pH value. At the same time, it is also an emulsifier. Trisodium phosphate has a large solubility, and its degreasing effect and emulsifying effect are better than those of sodium carbonate. Trisodium phosphate has good water washability and is a co-cleaning agent in the degreasing solution, which can easily wash away the water glass from the surface of the substrate material.
[0025] The heating device 34 is made of stainless steel material, which has excellent corrosion resistance, is suitable for various acid and alkali environments, and has high heating efficiency.
[0026] A clamping assembly 2 is provided inside the support frame 11. The clamping assembly 2 includes a cylinder 21. The output end of the cylinder 21 passes through the top of the support frame 11 and is fixedly connected to a connecting plate 22. A clamping component 23 is fixedly connected to the top of the connecting plate 22. The clamping components 23 are arranged in a linear array and the number is set to 4 groups. The clamping component 23 includes a support plate 231. The two sides of the support plate 231 are parallel to the sides of the connecting plate 22 and are in the same direction. The two sides of the support plate 231 are of different lengths and the side through which the bolt 233 passes is the short side. A bolt 233 is fixedly connected to one side of the support plate 231. The bolt 233 passes through the side and is fixedly connected to a nut 232 at the top. The bottom end of the bolt 233 is fixedly connected to a clamping plate 234.
[0027] Working principle: When in use, place the electrophoresis wire on the inner side of the support plate 231, adjust the bolt 233 through the nut 232 to fix the clamping plate 234, start the cylinder 21 to place the clamping component 23 at the same horizontal position as the cleaning cylinder 32, start the motor 31, and as the cleaning cylinder 32 rotates, the adsorption hair on the surface of the cleaning cylinder 32 will contact the electrophoresis wire for pre-degreasing treatment, then immerse the electrophoresis wire clamped in the clamping component 23 in the solution inside the chamber 33, start the heating device 34 to perform heating action, and speed up the processing of the parts that need to be degreased. After the degreasing work is completed, the solution can be discharged through the water pump 35 to replace the treatment for the next work.
[0028] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An electrophoresis line liquid degreasing device, characterized in that: The invention comprises a main body (1), wherein the main body (1) comprises a support frame (11), a degreasing assembly (3) is arranged inside the support frame (11), the degreasing assembly (3) comprises a motor (31), an output end of the motor (31) passes through the left and right inner sides of the support frame (11) and is fixedly connected to a cleaning cylinder (32), a chamber (33) is arranged below the cleaning cylinder (32), a heating device (34) is fixedly connected to the inner side of the chamber (33), and a water pump (35) is fixedly connected to the outer side of the chamber (33).
2. The electrophoresis line bath degreasing device according to claim 1, characterized in that: A clamping assembly (2) is arranged inside the support frame (11), and the clamping assembly (2) comprises a cylinder (21), the output end of the cylinder (21) passes through the top end of the support frame (11) and is fixedly connected to a connecting plate (22), the top end of the connecting plate (22) is fixedly connected to a clamping component (23), the clamping component (23) comprises a support plate (231), one side of the support plate (231) is fixedly connected to a bolt (233), the bolt (233) passes through the side and the top end is fixedly connected to a nut (232), and the bottom end of the bolt (233) is fixedly connected to a clamping plate (234).
3. The electrophoresis line bath degreasing device according to claim 1, characterized in that: The support frame (11) is in the shape of a Chinese character “Yu” and the middle portion is arranged as a hollow structure. The bottom of the support frame (11) is fixedly connected with a self-locking universal wheel (12) via screws.
4. The electrophoresis line bath degreasing device according to claim 2, characterized in that: The clamping components (23) are arranged in a linear array and are provided in multiple groups.
5. The electrophoresis line bath degreasing device according to claim 2, characterized in that: The two side edges of the support plate (231) are parallel to the side edges of the connecting plate (22) and have the same direction. The two side edges of the support plate (231) are of different lengths and the side edges through which the bolts (233) pass are the short sides.
6. The electrophoresis line bath degreasing device according to claim 1, characterized in that: The number of the motors (31) is set to 2 groups and the clamping component (23) is clamped in the middle, and the cleaning cylinder (32) can contact the parts clamped inside the clamping component (23) without affecting the upward and downward movement of the parts.
7. The electrophoresis line bath degreasing device according to claim 1, characterized in that: The chamber (33) is open and is placed inside the bottom end of the support frame (11).
