Cool breathable sunscreen fabric

A hexagonal honeycomb structured fabric with specific yarn combinations addresses the issues of breathability and comfort in sun protection clothing by enhancing air permeability and UV protection while offering instant cooling.

CN222205619UActive Publication Date: 2024-12-20BOSIDENG DOWN WEAR LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420078695.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-12
Publication Date
2024-12-20
Estimated Expiration
2034-01-12

AI Technical Summary

Technical Problem

Existing sun protection clothing fabrics suffer from poor air permeability, low elasticity, and stuffiness due to their tight structures, compromising comfort and breathability.

Method used

A fabric comprising semi-bright nylon DTY cooling yarn as warp yarn and 20D/7F nylon DTY anti-ultraviolet yarn coated with spandex elastic fiber as weft yarn, interwoven in a hexagonal honeycomb structure, with optimized density and weight to enhance breathability and elasticity.

Benefits of technology

The fabric achieves high air permeability (60-80 mm/s), excellent UV protection (UPF > 50), and instant cooling (QMAX > 0.23 J/cm²·s), providing a comfortable and functional sun protection experience.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222205619U_ABST
    Figure CN222205619U_ABST
Patent Text Reader

Abstract

The utility model discloses a cool breathable sunscreen fabric, which comprises warp yarns and weft yarns, the warp yarns are ice-cold functional yarns, the weft yarns are anti-ultraviolet functional yarns coated with spandex elastic fibers, and the warp yarns and the weft yarns are interwoven by adopting a hexagonal honeycomb structure. An ice-cool material is added in the spinning process, so that the yarn has excellent instant contact cool feeling performance, and special anti-ultraviolet yarn is adopted in the weft direction to wrap spandex, so that an excellent anti-ultraviolet effect and excellent elasticity are achieved; the air permeability of the fabric is improved through a special hexagonal honeycomb weave structure, the functional yarn is endowed with more functions on the sunscreen clothes fabric through reasonable matching from fibers to the weave structure, and the wearing experience of the woven sunscreen clothes can be further improved; the characteristics of light weight, ultraviolet resistance, high air permeability and cooling can better meet the functional requirements of vast consumers on the sunscreen clothes at present, and the sunscreen clothes have good market application prospects and economic value.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of functional fabrics, and in particular relates to a cool, breathable and sun-proof fabric. Background Art

[0002] With the improvement of people's living standards and the deterioration of the environment, our lifestyle is quietly changing, and people are paying more and more attention to leisure and outdoor activities. When consumers choose to relax and entertain outdoors, using textiles to protect against ultraviolet rays has always been a very important choice. The hot sun protection clothing market in recent years has also brought about the flourishing of sun protection clothing fabrics, with manufacturing methods ranging from knitting to weaving, and materials ranging from polyester, nylon to natural fibers.

[0003] As people's requirements for clothing comfort increase, good sun protection clothing should not only have anti-ultraviolet performance, but also have comfortable properties such as lightness, breathability, and coolness. In order to achieve the ideal anti-ultraviolet effect, the woven sun protection clothing fabrics on the market usually have a relatively tight structure; such fabrics have poor air permeability and poor elasticity, and the resulting clothing will be stiff and uncomfortable to wear. Therefore, a new fabric is needed to solve the problems of poor air permeability, low elasticity, and stuffiness of woven sun protection fabrics. Utility Model Content

[0004] Purpose of the utility model: The purpose of the utility model is to provide a lightweight, UV-resistant, highly breathable, cool and breathable sun-protective fabric.

[0005] Technical solution: The utility model discloses a cool, breathable and sun-proof fabric, comprising warp yarn and weft yarn, wherein the warp yarn is a cooling functional yarn, the weft yarn is an anti-ultraviolet functional yarn coated with spandex elastic fiber, and the warp yarn and the weft yarn are interwoven in a hexagonal honeycomb structure.

[0006] Furthermore, the cooling functional yarn is semi-bright nylon DTY cooling yarn.

[0007] Furthermore, the semi-gloss nylon DTY cooling yarn is 15D / 5F.

[0008] Furthermore, the anti-ultraviolet functional yarn is 20D / 7F nylon DTY anti-ultraviolet yarn.

[0009] Furthermore, the spandex elastic fiber is 20D.

[0010] Furthermore, the warp and weft density of the finished cool, breathable and sun-proof fabric is 100×76T / cm, and the gram weight of the finished fabric is 59±2g / m 2 .

[0011] Beneficial effects: Compared with the prior art, the utility model has the following advantages: 1. By optimizing the warp and weft yarn combination of conventional woven sunscreen fabrics, more functions are given to the fabrics. The hexagonal honeycomb structure can greatly increase the air permeability of the fabric without affecting the sunscreen effect; 2. By introducing the cooling functional yarn, it has excellent instant contact coolness, and the wearer can intuitively feel the coolness effect; 3. By using anti-ultraviolet functional yarns in the weft direction to cover the spandex elastic fiber, excellent anti-ultraviolet effect and excellent elasticity are achieved. The anti-ultraviolet effect UPF value of the sunscreen fabric is greater than 50, the air permeability is 60-80mm / s, and the instantaneous coolness QMAX value of contact is greater than 0.23J / cm 2 ·s, with excellent UV protection, air permeability and cooling effects as a whole; 4. Reasonable combination from fiber to tissue structure allows functional yarn to be given more functions on the sun-protective clothing fabric, which can further improve the wearing experience of woven sun-protective clothing. The characteristics of lightweight, UV resistance, high air permeability, and cooling can better meet the functional needs of current consumers for sun-protective clothing, and have good market application prospects and economic value. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a diagram of the organizational structure of the utility model. DETAILED DESCRIPTION

[0013] The technical solution of the utility model is further described below in conjunction with the accompanying drawings.

[0014] like Figure 1 The figure shows the structure of the utility model. The utility model is a cool breathable sunscreen fabric. In this embodiment, it includes warp yarn and weft yarn. The warp yarn is a cooling functional yarn. The weft yarn is an anti-ultraviolet functional yarn coated with spandex elastic fiber. The warp yarn and the weft yarn are interwoven with a hexagonal honeycomb structure. The structure is as shown in FIG. Figure 1 As shown in the figure, the shaded part is a hexagonal honeycomb structure, which can greatly increase the air permeability of the fabric without affecting the sun protection effect.

[0015] In a specific embodiment, the warp yarn uses 15D / 5F semi-gloss nylon DTY cooling functional yarn. The cooling functional yarn is made by adding jade powder, xylitol and other cool materials during the spinning process to make it have excellent instant contact cooling effect. The wearer can intuitively feel the cooling effect, and can also be digitally characterized by testing its instant contact cooling coefficient. The weft yarn uses 20D / 7F nylon DTY anti-ultraviolet functional yarn coated with 20D spandex elastic fiber. The spandex elastic fiber is coated with anti-ultraviolet functional yarn in the weft direction to achieve excellent anti-ultraviolet effect and excellent elasticity.

[0016] In a specific embodiment, the warp and weft density of the finished sunscreen fabric is 100×76T / cm, and the gram weight of the finished sunscreen fabric is 59±2g / m 2 The fabric's lightweight, UV resistance, high breathability, and cooling properties can better meet the functional needs of current consumers for sun protection clothing.

[0017] The preparation steps of the cool and breathable sunscreen clothing fabric are as follows:

[0018] Step 1, the prepared 15D / 5F semi-gloss nylon DTY cooling yarn is humidified for 48 hours;

[0019] Step 2, warping, using GA266 high-speed batch warping machine to complete the winding of 9 warp beams at a time;

[0020] Step 3, sizing, using a GA320 multi-unit sizing machine, using environmentally friendly acrylic ester as the sizing agent, and performing high-pressure sizing on the warp yarn;

[0021] Step 4, warp beams are combined, and the total number of warp beams after sizing is 9 times combined to reach the required 14200;

[0022] Step 5, weaving, the warp yarns after sizing and beaming are put on the shaft, the weft yarns are selected from 20D / 7F nylon DTY anti-ultraviolet yarns coated with 20D spandex elastic fibers, and the hexagonal honeycomb fabric is woven by a water jet loom to obtain a green blank of a cool and breathable sunscreen clothing fabric;

[0023] Step 6, cold stacking and desizing, cold stacking at room temperature, liquid alkali concentration 2-5%, cold stacking time 24-72h. Then wash with water, add glacial acetic acid to adjust the pH value to 5-8.5, to ensure soft feel and moderate acidity and alkalinity;

[0024] Step 7, pre-shrinking in the cylinder, alkali concentration 0.2-1%, temperature 80-95°C, pre-shrinking time 20-60min;

[0025] Step 8: Pre-forming, to ensure the dimensional stability of the fabric, the semi-finished fabric is subjected to high-temperature pre-forming treatment, the pre-forming temperature is 180-205°C, the speed is 20-40m / min, and the pre-forming width is controlled at 142-148cm;

[0026] Step 9, overflow dyeing, dyeing the fabric with acid dye, the pH value of the dye solution is controlled at 4-5, the dyeing temperature is 95-105°C, the dyeing insulation time is 30-50min, and then the temperature is adjusted to 50-70°C after overflow rinsing, and a fixing agent is added for fixing for 20-30min;

[0027] Step 10, shaping, using a shaping machine to shape the dyed sunscreen fabric to ensure that the dimensional stability meets the use requirements; the shaping temperature is 160-180℃; the shaping speed is 20-30m / min; the rolling pressure is 25 pounds; the liquid carrying rate is 75-80%; the warp and weft density of the sunscreen fabric after shaping is 100×76T / cm, and the gram weight is 59±2g / m 2 .

[0028] Tested to the following standards:

[0029] Fabric anti-ultraviolet test refers to the standard GB / T18830-2009 "Evaluation of UV protection performance of textiles"

[0030] The instantaneous cool feeling test is based on the standard GB / T35263-2017 "Testing and evaluation of the instantaneous cool feeling performance of textiles"

[0031] Fabric air permeability test refers to the standard GBT5453-1997 "Determination of air permeability of textile fabrics"

[0032] Through experiments and tests, it is proved that the anti-ultraviolet effect of the sunscreen fabric is UPF value>50, the air permeability is 60-80mm / s, and the instantaneous cool feeling QMAX value is>0.23J / cm 2 ·s, and has excellent UV protection, air permeability and cooling effect as a whole.

Claims

1. A cool, breathable, sun-proof fabric comprising warp yarn and weft yarn, It is characterized in that The warp yarn is a cooling functional yarn, the weft yarn is an anti-ultraviolet functional yarn coated with spandex elastic fiber, and the warp yarn and the weft yarn are interwoven in a hexagonal honeycomb structure.

2. The cool, breathable, sun-proof fabric according to claim 1, It is characterized in that The cooling functional yarn is semi-bright nylon DTY cooling yarn.

3. The cool, breathable, sun-proof fabric according to claim 2, It is characterized in that The semi-gloss nylon DTY ice-cool yarn is 15D / 5F.

4. The cool, breathable, sun-proof fabric according to claim 1, It is characterized in that The anti-ultraviolet functional yarn is 20D / 7F nylon DTY anti-ultraviolet yarn.

5. The cool, breathable, sun-proof fabric according to claim 1, It is characterized in that The spandex elastic fiber is 20D.

6. The cool, breathable, sun-proof fabric according to claim 1, It is characterized in that The warp and weft density of the finished cool, breathable and sun-proof fabric is 100×76T / cm, and the gram weight of the finished fabric is 59±2g / m 2 .