Wrinkle removing device for artificial leather production

Abstract

The utility model relates to the technical field of wrinkle removal in artificial leather production, in particular to a wrinkle removal device for artificial leather production, which is provided with a steam injection mechanism and an extension mechanism, so that in the wrinkle removal process of artificial leather production, the wrinkle removal and compression of materials are more uniform, and the processing quality is improved. Comprising an extension mechanism; the device further comprises a conveying mechanism, a steam injection mechanism, a heating mechanism, a cooling mechanism and an air drying mechanism, the steam injection mechanism is installed on the conveying mechanism, the extension mechanism is installed on the conveying mechanism, the heating mechanism is installed at the lower end of the steam injection mechanism, the cooling mechanism is installed on the conveying mechanism, and the air drying mechanism is installed at the upper end of the conveying mechanism. The conveying mechanism is used for conveying, the steam injection mechanism is used for steam injection and softening, the extension mechanism is used for extension and flattening, the heating mechanism is used for heating, the cooling mechanism is used for cooling, and the air drying mechanism is used for air drying.

Description

Technical Field

[0001] The utility model relates to the technical field of wrinkle removal in artificial leather production, in particular to a wrinkle removal device used in artificial leather production. Background Art

[0002] Synthetic leather is relative to "leather" (i.e. genuine leather), also known as artificial leather or synthetic leather.

[0003] Among the existing wrinkle removal devices for artificial leather production, for example, a wrinkle removal device for artificial leather production disclosed in the utility model patent with application number 201720157720.8 has a simple structure, simple operation, fast speed, high efficiency, high degree of automation, manpower saving, good ironing effect, and no rebound.

[0004] However, in the wrinkle removal process used in artificial leather production, the leather material is relatively soft, and the pressing and ironing method will cause uneven material thickness and reduce the material processing quality. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a wrinkle removal device for artificial leather production, which is provided with a steam spraying mechanism and an extension mechanism, so that during the wrinkle removal process of artificial leather production, the material can be de-wrinkled and compacted more evenly, thereby improving the processing quality.

[0006] The utility model discloses a wrinkle removal device for artificial leather production, comprising an extension mechanism; a transport mechanism, a steam spraying mechanism, a heating mechanism, a cooling mechanism and an air drying mechanism, wherein the steam spraying mechanism is mounted on the transport mechanism, the extension mechanism is mounted on the transport mechanism, the heating mechanism is mounted on the lower end of the steam spraying mechanism, the cooling mechanism is mounted on the transport mechanism, and the air drying mechanism is mounted on the upper end of the transport mechanism;

[0007] The transport mechanism performs transport, the steam spraying mechanism performs steam spraying and softening, the stretching mechanism performs stretching and flattening, the heating mechanism performs heating, the cooling mechanism performs cooling, and the air-drying mechanism performs air-drying; the material is transported by opening the transport mechanism, the steam spraying mechanism is heated by opening the heating mechanism, the steam spraying mechanism is softened by opening the steam spraying mechanism, the material is flattened and wrinkle-removed by opening the stretching mechanism, the material is cooled by opening the cooling mechanism, and the material is air-dried by opening the air-drying mechanism, so that in the wrinkle-removing process of artificial leather production, the material can be de-wrinkled and compacted more evenly, thereby improving the processing quality.

[0008] Preferably, the transport mechanism includes a bracket, four groups of transport rollers, two groups of sprockets, chains, conveyor belts, conveyor belts and motor 1, the four groups of transport rollers are rotatably installed on the bracket, and the input end of one group of transport rollers extends to the front side of the bracket, the output ends of two groups of transport rollers extend to the rear side of the bracket, the output ends of the two groups of transport rollers are connected with a group of sprockets, the chain is covered and installed on the two groups of sprockets, the conveyor belt is covered and installed on the two groups of transport rollers, the conveyor belt is covered and installed on the two groups of transport rollers, the motor 1 is installed at the front end of the bracket, and the output end of the motor 1 is connected with the input end of a group of transport rollers; the transport rollers are rotated by turning on the motor to drive a pair of transport rollers, and the transport rollers rotate while cooperating with the sprockets and chains to drive the conveyor belt and the conveyor belt so that the conveyor belt and the conveyor belt rotate to transport materials.

[0009] Preferably, the steam spraying mechanism includes a water tank, two groups of nozzles, a steam pipe and a pump. The water tank is installed in a bracket, the two groups of nozzles are installed on the bracket, and the input ends of the two groups of nozzles extend to the front side of the bracket. The input ends of the two groups of nozzles are connected to the inside of the water tank through the steam pipe, and the pump is installed at the left end of the water tank. By turning on the pump, the steam in the water tank is sprayed out through the steam pipe and the nozzle to spray and soften the material.

[0010] Preferably, the stretching mechanism includes a carrying roller, a second motor and a pressure roller, the carrying roller is rotatably mounted on a bracket, and the input end of the carrying roller extends to the front side of the bracket, the second motor is mounted at the front end of the bracket, and the output end of the second motor is connected to the input end of the carrying roller, and the pressure roller is rotatably mounted on the bracket; the carrying roller is rotated by turning on the second motor to transmit the transmission to the carrying roller, and the carrying roller rotates while cooperating with the pressure roller to stretch and remove wrinkles on the material.

[0011] Preferably, the heating mechanism includes a heating chamber and a heating wire, the heating chamber is installed at the lower end of the water tank, and the heating wire is installed in the heating chamber; the heating wire heats the water in the water tank to generate steam by energizing the heating wire.

[0012] Preferably, the cooling mechanism includes a cold water bin, a one-way valve, a water pump, a nozzle, a water pipe and a filter. The cold water bin is installed in a bracket. The one-way valve enables one-way communication between the cold water bin and the water tank. The water pump is installed at the front end of the cold water bin, and the water pump input end extends into the cold water bin. The nozzle is installed on the bracket, and the water pump output end is connected to the nozzle input end via a water pipe. The filter is slidably installed in the cold water bin; the material is cooled by turning on the water pump to spray water through the water pipe in cooperation with the nozzle, and the water is filtered through the filter.

[0013] Preferably, the air-drying mechanism includes an air rack and a fan, the air rack is installed at the upper end of the bracket, and the fan is installed at the upper end of the air rack; the material is blown and dried by turning on the fan.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the material is transported by opening the transport mechanism, the steaming mechanism is heated by opening the heating mechanism, the material is softened by steaming by opening the steaming mechanism, the material is flattened and wrinkle-free by opening the stretching mechanism, the material is cooled by opening the cooling mechanism, and the material is air-dried by opening the air-drying mechanism, so that in the wrinkle-free process of artificial leather production, the material can be de-wrinkled and compacted more evenly, thereby improving the processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a first axonometric structural schematic diagram of the utility model;

[0016] Figure 2 It is a second axonometric structural schematic diagram of the utility model;

[0017] Figure 3 It is a front-view cross-sectional axonometric structural schematic diagram of the utility model;

[0018] Figure 4 It is a left-side sectional axonometric structural schematic diagram of the utility model;

[0019] Markings in the attached drawings: 1. transport mechanism; 11. bracket; 12. transport roller; 13. sprocket; 14. chain; 15. transport belt; 16. conveyor belt; 17. motor 1; 2. steam spraying mechanism; 21. water tank; 22. nozzle; 23. steam pipe; 24. pump; 3. extension mechanism; 31. carrying roller; 32. motor 2; 33. pressure roller; 4. heating mechanism; 41. heating bin; 42. heating wire; 5. cooling mechanism; 51. cold water bin; 52. one-way valve; 53. water pump; 54. nozzle; 55. water pipe; 56. filter; 6. air-drying mechanism; 61. wind rack; 62. fan. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figures 1 to 4 As shown, it includes an extension mechanism 3, a transportation mechanism 1, a steam spraying mechanism 2, a heating mechanism 4, a cooling mechanism 5 and an air drying mechanism 6, the steam spraying mechanism 2 is installed on the transportation mechanism 1, the extension mechanism 3 is installed on the transportation mechanism 1, the heating mechanism 4 is installed at the lower end of the steam spraying mechanism 2, the cooling mechanism 5 is installed on the transportation mechanism 1, and the air drying mechanism 6 is installed at the upper end of the transportation mechanism 1;

[0023] The transport mechanism 1 performs transport, the steam spraying mechanism 2 performs steam spraying and softening, the stretching mechanism 3 performs stretching and flattening, the heating mechanism 4 performs heating, the cooling mechanism 5 performs cooling, and the air drying mechanism 6 performs air drying;

[0024] The transport mechanism 1 includes a bracket 11, four groups of transport rollers 12, two groups of sprocket wheels 13, a chain 14, a transport belt 15, a conveyor belt 16 and a motor 17. The four groups of transport rollers 12 are rotatably mounted on the bracket 11, and the input end of one group of transport rollers 12 extends to the front side of the bracket 11, and the output ends of the two groups of transport rollers 12 extend to the rear side of the bracket 11. The output ends of the two groups of transport rollers 12 are connected to a group of sprocket wheels 13. The chain 14 is covered and mounted on the two groups of sprocket wheels 13. The transport belt 15 is covered and mounted on the two groups of transport rollers 12. The conveyor belt 16 is covered and mounted on the two groups of transport rollers 12. The motor 17 is mounted on the front end of the bracket 11, and the output end of the motor 17 is connected to the input end of one group of transport rollers 12.

[0025] The steam spraying mechanism 2 includes a water tank 21, two groups of nozzles 22, a steam pipe 23 and a pump 24. The water tank 21 is installed in the bracket 11, the two groups of nozzles 22 are installed on the bracket 11, and the input ends of the two groups of nozzles 22 are extended to the front side of the bracket 11. The input ends of the two groups of nozzles 22 are connected to the inside of the water tank 21 through the steam pipe 23. The pump 24 is installed at the left end of the water tank 21.

[0026] The extension mechanism 3 includes a carrying roller 31, a second motor 32 and a pressure roller 33. The carrying roller 31 is rotatably mounted on the bracket 11, and the input end of the carrying roller 31 extends to the front side of the bracket 11. The second motor 32 is mounted at the front end of the bracket 11, and the output end of the second motor 32 is connected to the input end of the carrying roller 31. The pressure roller 33 is rotatably mounted on the bracket 11.

[0027] The heating mechanism 4 includes a heating chamber 41 and a heating wire 42. The heating chamber 41 is installed at the lower end of the water tank 21, and the heating wire 42 is installed in the heating chamber 41.

[0028] The cooling mechanism 5 includes a cold water tank 51, a one-way valve 52, a water pump 53, a nozzle 54, a water pipe 55 and a filter 56. The cold water tank 51 is installed in the bracket 11. The one-way valve 52 allows the cold water tank 51 to be connected to the water tank 21 in one direction. The water pump 53 is installed at the front end of the cold water tank 51, and the input end of the water pump 53 extends into the cold water tank 51. The nozzle 54 is installed on the bracket 11, and the output end of the water pump 53 is connected to the input end of the nozzle 54 via a water pipe 55. The filter 56 is slidably installed in the cold water tank 51.

[0029] The air drying mechanism 6 includes an air frame 61 and a fan 62. The air frame 61 is mounted on the upper end of the bracket 11, and the fan 62 is mounted on the upper end of the air frame 61.

[0030] The conveying roller 12 is driven by turning on the motor 17 to rotate the conveying roller 12. The conveying roller 12 rotates while the sprocket 13 and the chain 14 drive the conveying belt 15 and the conveyor belt 16 to rotate the conveying belt 15 and the conveyor belt 16 to transport the material. The heating wire 42 is energized to heat the water in the water tank 21 to generate steam. The pump 24 is turned on to spray the steam in the water tank 21 through the steam pipe 23 and the nozzle 22 to spray the material for steam softening. The bearing roller 31 is driven by turning on the motor 2 32 to rotate the bearing roller 31. The bearing roller 31 rotates while the pressing roller 33 is cooperated to extend and wrinkle the material. The water pump 53 is turned on to spray water through the water pipe 55 and the nozzle 54 to cool the material. The water is filtered through the filter 56. The fan 62 is turned on to blow and dry the material, so that the material can be wrinkle-removed and pressed more evenly during the wrinkle removal process of artificial leather production, thereby improving the processing quality.

[0031] like Figures 1 to 4 As shown, the utility model is a wrinkle-removing device for artificial leather production. When working, the conveying roller 12 is driven by turning on the motor 17 to rotate the conveying roller 12. While the conveying roller 12 rotates, the conveying belt 15 and the conveyor belt 16 are driven by the sprocket 13 and the chain 14 to rotate to transport the material. The heating wire 42 is energized to heat the water in the water tank 21 to generate steam. Meanwhile, the pump 24 is turned on to spray the steam in the water tank 21 through the steam pipe 23 and the nozzle 22 to steam and soften the material. The bearing roller 31 is driven by turning on the motor 2 32 to rotate the bearing roller 31. While the bearing roller 31 rotates, the pressing roller 33 is cooperated to extend and wrinkle the material. The water pump 53 is turned on to spray water through the water pipe 55 and the nozzle 54 to cool the material. The water is filtered through the filter 56. The fan 62 is turned on to blow and dry the material.

[0032] The motor 1 17, pump 24, motor 2 32, water pump 53 and fan 62 of the utility model are purchased on the market, and technicians in the industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0033] The main function achieved by the utility model is that in the process of wrinkle removal of artificial leather production, by arranging the steam spraying mechanism and the extension mechanism, the material can be more evenly de-wrinkled and compacted during the wrinkle removal process of artificial leather production, thereby improving the processing quality.

[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A wrinkle removal device for artificial leather production, comprising an extension mechanism (3); characterized in that: It also comprises a transport mechanism (1), a steam spraying mechanism (2), a heating mechanism (4), a cooling mechanism (5) and an air drying mechanism (6), wherein the steam spraying mechanism (2) is mounted on the transport mechanism (1), the extension mechanism (3) is mounted on the transport mechanism (1), the heating mechanism (4) is mounted on the lower end of the steam spraying mechanism (2), the cooling mechanism (5) is mounted on the transport mechanism (1), and the air drying mechanism (6) is mounted on the upper end of the transport mechanism (1); The transport mechanism (1) performs transport, the steam spraying mechanism (2) performs steam spraying and softening, the stretching mechanism (3) performs stretching and flattening, the heating mechanism (4) performs heating, the cooling mechanism (5) performs cooling, and the air drying mechanism (6) performs air drying.

2. A wrinkle removal device for artificial leather production as claimed in claim 1, characterized in that: The transport mechanism (1) comprises a support (11), four groups of transport rollers (12), two groups of sprocket wheels (13), a chain (14), a transport belt (15), a conveyor belt (16) and a motor (17). The four groups of transport rollers (12) are rotatably mounted on the support (11), and the input end of one group of transport rollers (12) extends to the front side of the support (11), the output ends of the two groups of transport rollers (12) extend to the rear side of the support (11), the output ends of the two groups of transport rollers (12) are connected to a group of sprocket wheels (13), the chain (14) is mounted on the two groups of sprocket wheels (13), the transport belt (15) is mounted on the two groups of transport rollers (12), the conveyor belt (16) is mounted on the two groups of transport rollers (12), and the motor (17) is mounted on the front end of the support (11), and the output end of the motor (17) is connected to the input end of one group of transport rollers (12).

3. A wrinkle removal device for artificial leather production as claimed in claim 2, characterized in that: The steam spraying mechanism (2) comprises a water tank (21), two groups of nozzles (22), a steam pipe (23) and a pump (24); the water tank (21) is mounted in a bracket (11); the two groups of nozzles (22) are mounted on the bracket (11); the input ends of the two groups of nozzles (22) extend to the front side of the bracket (11); the input ends of the two groups of nozzles (22) are connected to the inside of the water tank (21) through the steam pipe (23); and the pump (24) is mounted at the left end of the water tank (21).

4. A wrinkle removal device for artificial leather production as claimed in claim 2, characterized in that: The extending mechanism (3) comprises a carrying roller (31), a second motor (32) and a pressure roller (33); the carrying roller (31) is rotatably mounted on a bracket (11), and an input end of the carrying roller (31) extends to the front side of the bracket (11); the second motor (32) is mounted at the front end of the bracket (11), and an output end of the second motor (32) is connected to an input end of the carrying roller (31); and the pressure roller (33) is rotatably mounted on the bracket (11).

5. A wrinkle removal device for artificial leather production as claimed in claim 3, characterized in that: The heating mechanism (4) comprises a heating chamber (41) and a heating wire (42); the heating chamber (41) is installed at the lower end of the water tank (21), and the heating wire (42) is installed in the heating chamber (41).

6. A wrinkle removal device for artificial leather production as claimed in claim 2, characterized in that: The cooling mechanism (5) comprises a cold water tank (51), a one-way valve (52), a water pump (53), a nozzle (54), a water pipe (55) and a filter (56). The cold water tank (51) is installed in a bracket (11). The one-way valve (52) enables the cold water tank (51) to be connected to the water tank (21) in one direction. The water pump (53) is installed at the front end of the cold water tank (51), and the input end of the water pump (53) extends into the cold water tank (51). The nozzle (54) is installed on the bracket (11), and the output end of the water pump (53) is connected to the input end of the nozzle (54) via the water pipe (55). The filter (56) is slidably installed in the cold water tank (51).

7. A wrinkle removal device for artificial leather production as claimed in claim 2, characterized in that: The air drying mechanism (6) comprises an air frame (61) and a fan (62), wherein the air frame (61) is mounted on the upper end of the bracket (11), and the fan (62) is mounted on the upper end of the air frame (61).

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