Improved self-propelled bridge bottom crack detection device
By using the hydraulic telescopic arm connection and scraper fan combination of the cantilever and the walking trolley in the bridge bottom detection device, the problem of poor cantilever stability is solved, the detection accuracy and efficiency are improved, and a more stable detection of cracks on the bottom surface of the bridge is achieved.
Patent Information
- Application Number
- CN202420981184.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-05-08
AI Technical Summary
The cantilever design stability of existing bridge bottom crack detection devices is poor, especially when the wide bridge deck and the vehicle passes by, it is easy to cause the scanning head to shake, affecting the detection accuracy.
The cantilever is used to connect the walking cart installed at both ends of the cantilever, and is connected by a hydraulic telescopic arm to ensure effective support at both ends of the cantilever. It is equipped with scrapers and fans to remove debris from the bottom of the bridge, improving detection stability and accuracy.
Through the design of hydraulic telescopic arms and walking carts, the stability of the cantilever is significantly improved, the detection accuracy is ensured, and the debris at the bottom of the bridge is removed through the combination of scrapers and fans, which improves the detection efficiency and effect.
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Figure CN222206030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bridge crack detection, in particular to an improved self-propelled bridge bottom surface crack detection device. Background Art
[0002] Bridges generally refer to structures built across rivers, lakes, and seas to allow vehicles and pedestrians to pass smoothly. In order to adapt to the modern high-speed development of the transportation industry, bridges are also extended to buildings that are built across mountain streams, poor geology, or to meet other transportation needs to make travel more convenient.
[0003] A bridge bottom surface crack detection device is currently disclosed, comprising a fixed top block, the top surface of the fixed top block is horizontally inlaid with a touch panel, the top surface of the fixed top block is bolted with a handle rod, one end of the fixed top block is clamped with a rolling roller, the bottom surface of the fixed top block is vertically connected to a bottom sleeve rod, the bottom end of the bottom sleeve rod is vertically inserted with an extended bottom rod, one side of the extended bottom rod is horizontally connected to a horizontal sleeve rod, the horizontal sleeve rod is horizontally inserted with an adjusting cross bar at one end away from the extended bottom rod, the top surfaces of the horizontal sleeve rod and the adjusting cross bar are evenly provided with mounting slots, the top surfaces of the horizontal sleeve rod and the adjusting cross bar are evenly connected with a fixed box body, the card-connected connection structure makes the splicing more simple and efficient, and the handheld operation makes it more convenient to operate, effectively improving the detection and processing of the bridge bottom surface.
[0004] However, the device is a single cantilever design, and only one end of the cantilever is effectively supported. When inspecting a bridge deck with a wider width, the longer cantilever has poor stability. When a vehicle passes on the bridge deck, it is very easy to cause the scanning head to shake, affecting the detection accuracy.
[0005] Therefore, it is necessary to provide an improved self-propelled bridge bottom surface crack detection device to solve the above technical problems. Utility Model Content
[0006] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides an improved self-propelled bridge bottom surface crack detection device that can be cantilevered to obtain more stable support.
[0007] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0008] An improved self-propelled bridge bottom surface crack detection device comprises: a cantilever and a walking trolley installed at both ends of the cantilever, the cantilever is placed under the bridge, the walking trolley is arranged on both sides of the bridge, a hydraulic telescopic arm is installed between the walking trolley and the cantilever, two detection mechanisms are arranged on the cantilever, the detection mechanisms detect cracks on the bottom of the bridge, the detection mechanisms comprise a support frame slidably installed on the cantilever, a camera, two scrapers and two fans are installed on the support frame, the two fans are respectively aimed at the camera and directly above the camera, a first motor is installed at one end of the cantilever, a screw is installed on the output shaft of the first motor, and the screw is connected to the support frame.
[0009] Preferably, a plurality of chip removal grooves are provided on the scraper, and the arrangement direction of the chip removal grooves is perpendicular to the moving direction thereof.
[0010] Preferably, the walking trolley includes a platform, which is connected to the top of the hydraulic telescopic arm, a first mounting frame is installed on one side of the platform, a U-shaped second mounting frame is rotatably installed on the first mounting frame, a first hydraulic cylinder is installed between the second mounting frame and the first mounting frame, and three walking components are arranged on the second mounting frame, the walking components include a support plate arranged on the inner side of the second mounting frame, at least two driving wheels are installed on one side of the support plate, and the driving wheels are driven by a driving motor.
[0011] Preferably, two second hydraulic cylinders are installed on one side of the support plate, the second hydraulic cylinders are connected to the second mounting frame, and the output ends of the second hydraulic cylinders are connected to the support plate.
[0012] Preferably, a limit block is installed on the second mounting frame.
[0013] Preferably, a third hydraulic cylinder and two guide rods are installed on the platform, one end of the guide rod passes through the platform and is connected to the first mounting frame, and the third hydraulic cylinder is connected to the other end of the guide rod.
[0014] Preferably, a control terminal and a guardrail are installed on the platform, the control terminal is used to control the actions of the walking trolley, the telescopic wall, the first motor and the detection mechanism, and the control terminal is connected to the camera.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) The utility model provides a cantilever and two trolleys, and uses a hydraulic telescopic arm to connect the trolley to both ends of the cantilever, so that both ends of the cantilever are effectively supported, the stability of the cantilever is better, and the scraper and the fan are used to remove debris at the bottom of the bridge, and the debris falling on the camera is removed, so that the camera can record the cracks at the bottom of the bridge, and then detect the cracks at the bottom of the bridge;
[0017] (2) The utility model provides a plurality of chip removal grooves on the scraper, which can easily accumulate dust and other debris, making the scraper sharper and improving the efficiency of the scraper in removing debris;
[0018] (3) The utility model provides a walking trolley including a platform, a first mounting frame, a second mounting frame, a first hydraulic cylinder and a walking assembly, so that the device can have two usage modes, and neither of them occupies the bridge deck lane, does not hinder traffic, and is more convenient to use;
[0019] (4) The utility model is provided with two second hydraulic cylinders installed on one side of the support plate, which can conveniently adjust the distance between the driving wheel and the bridge, making the movement of the device more stable;
[0020] (5) The utility model can conveniently limit the rotation angle of the second mounting frame by installing a limit block on the second mounting frame to prevent the second mounting frame from rotating too much;
[0021] (6) The utility model provides a guide rod and a third hydraulic cylinder, and the third hydraulic cylinder can be used to conveniently drive the first mounting frame to move laterally, thereby adjusting the distance between two second mounting frames so as to adapt to the use of bridge decks with little width change. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the front view structure of the improved self-propelled bridge bottom surface crack detection device provided by the utility model;
[0023] Figure 2 for Figure 1 A schematic diagram of an embodiment of an improved self-propelled bridge bottom surface crack detection device is shown;
[0024] Figure 3 for Figure 1 A schematic diagram of an embodiment of an improved self-propelled bridge bottom surface crack detection device is shown;
[0025] Figure 4 for Figure 1 The structural schematic diagram of the detection mechanism in the improved self-propelled bridge bottom surface crack detection device shown;
[0026] Figure 5 for Figure 1 A schematic diagram of the structure of a scraper in the improved self-propelled bridge bottom surface crack detection device shown;
[0027] Figure 6 for Figure 1 The structural schematic diagram of the walking vehicle in the improved self-propelled bridge bottom surface crack detection device shown;
[0028] Figure 7 for Figure 1 A schematic diagram of the connection between the first mounting frame and the second mounting frame in the improved self-propelled bridge bottom surface crack detection device is shown.
[0029] Among them, the names corresponding to the figure numbers are: 1-bridge, 2-cantilever, 3-detection mechanism, 4-traveling trolley, 5-hydraulic telescopic arm, 6-first motor, 7-screw, 8-support frame, 9-camera, 10-scraper, 11-fan, 12-chip groove, 13-platform, 14-first mounting frame, 15-second mounting frame, 16-first hydraulic cylinder, 17-support plate, 18-driving wheel, 19-driving motor, 20-second hydraulic cylinder, 21-limiting block, 22-guide rod, 23-third hydraulic cylinder, 24-control end, 25-guardrail. DETAILED DESCRIPTION
[0030] The present invention is further described below in conjunction with the accompanying drawings and embodiments. The present invention includes but is not limited to the following embodiments.
[0031] Embodiment 1:
[0032] like Figure 1-7 As shown, the improved self-propelled bridge bottom surface crack detection device provided by the utility model comprises: a cantilever 2 and a walking trolley 4 installed at both ends of the cantilever 2, the cantilever 2 is placed under the bridge 1, the walking trolley 4 is arranged on both sides of the bridge 1, a hydraulic telescopic arm 5 is installed between the walking trolley 4 and the cantilever 2, and two detection mechanisms 3 are arranged on the cantilever 2. The detection mechanism 3 detects cracks on the bottom of the bridge. The detection mechanism 3 comprises a support frame 8 slidably installed on the cantilever 2, and a camera 9, two scrapers 10 and two fans 11 are installed on the support frame 8. The two fans 11 are respectively aimed at the camera 9 and directly above the camera 9. A first motor 6 is installed at one end of the cantilever 2, and a screw 7 is installed on the output shaft of the first motor 6. The screw 7 is connected to the support frame 8, and the other end of the screw 7 is rotatably connected to the cantilever 2. When in use, the two walking trolleys 4 are respectively installed on both sides of the bridge 1. The two ends of the cantilever 2 are supported and driven to move by means of two walking trolleys 4 and a hydraulic telescopic arm 5. Since the two ends of the cantilever 2 are supported at the same time, the cantilever 2 is more stable. The first motor 6 is started to drive the screw 7 to rotate, thereby causing the support frame 8 to move laterally on the cantilever 2. The camera 9 thereon records the bottom of the bridge and records the crack conditions of the entire bottom of the bridge. In addition, the hydraulic telescopic arm 5 is used to adjust the distance between the cantilever 2 and the bottom of the bridge 1 so that the scraper 10 contacts the bottom of the bridge. The scraper 10 scrapes off the moss and other debris on the bottom of the bridge to make the bottom of the bridge clean and tidy, making it convenient to check the bottom of the bridge. The fan 11 is started synchronously. One fan 11 blows air to the scraped bottom of the bridge to further clean the debris on the bottom of the bridge. The other fan 11 blows air towards the camera 9 to blow away the debris that falls on the camera 9, so that the camera 9 can take clear pictures and prevent the scraped debris from covering the camera 9.
[0033] By setting up a cantilever 2 and two walking trolleys 4, and using a hydraulic telescopic arm 5 to connect the walking trolley 4 to both ends of the cantilever 2, both ends of the cantilever 2 are effectively supported, and the stability of the cantilever 2 is better. The scraper 10 and the fan 11 are used to remove debris from the bottom of the bridge, and the debris dropped on the camera 9 is removed, so that the camera 9 can record the cracks on the bottom of the bridge and then detect the cracks on the bottom of the bridge 1.
[0034] Embodiment 2:
[0035] like Figure 4-5 As shown, the scraper 10 is provided with a plurality of chip grooves 12, and the arrangement direction of the chip grooves 12 is perpendicular to its moving direction. When in use, the debris scraped off by the scraper 10 falls into the discharge groove 12 and is blown out from the other side by the fan 11. The design of the chip groove 12 makes the top of the scraper 10 serrated, which is sharper and is conducive to scraping off debris at the bottom of the bridge.
[0036] By providing a plurality of chip removal grooves 12 on the scraper 10 , dust and other debris can be easily accumulated, making the scraper 10 sharper and improving the efficiency of the scraper 10 in scraping away debris.
[0037] Embodiment 3:
[0038] like Figure 1-3 and Figure 6 As shown, the walking trolley 4 includes a platform 13, which is connected to the top of the hydraulic telescopic arm 5. A first mounting frame 14 is installed on one side of the platform 13, and a U-shaped second mounting frame 15 is rotatably installed on the first mounting frame 14. A first hydraulic cylinder 16 is installed between the second mounting frame 15 and the first mounting frame 14. Three walking components are arranged on the second mounting frame 15, and the walking components include a support plate 17 arranged on the inner side of the second mounting frame 15. At least two driving wheels 18 are installed on one side of the support plate 17. The driving wheels 18 are driven by a driving motor 19. When in use, when the length of the bridge deck on both sides is not much, Figure 2 As shown, at this time, the opening of the second mounting frame 15 faces downward and is stuck on the side wall of the bridge. The driving wheel 18 located above the side wall travels on the top of the side wall to move the walking trolley 4. When more parts are exposed laterally on both sides of the bridge deck, the first hydraulic cylinder 16 is started to shorten its output shaft, thereby turning the second mounting frame 15 over. Figure 3 As shown, its opening faces the side of the bridge 1, and it is clamped on the side of the bridge 1 for use. The driving wheel 18 located above the side wall runs on the bridge deck to move the traveling trolley 4.
[0039] By providing a traveling trolley 4 including a platform 13, a first mounting frame 14, a second mounting frame 15, a first hydraulic cylinder 16 and a traveling assembly, the device can be used in two ways, neither of which occupies the bridge deck lane, does not hinder traffic, and is more convenient to use.
[0040] Embodiment 4:
[0041] like Figure 7 As shown, two second hydraulic cylinders 20 are installed on one side of the support plate 17. The second hydraulic cylinder 20 is connected to the second mounting frame 15, and its output end is connected to the support plate 17. When in use, the second hydraulic cylinder 20 is started to extend or shorten it, thereby moving the support plate 17 and adjusting the distance between the driving wheel 18 and the bridge 1 so that the driving wheel 18 is in contact with the bridge 1, thereby providing a stronger driving force for the device and facilitating the movement and stability of the device.
[0042] By installing two second hydraulic cylinders 20 on one side of the support plate 17, the distance between the driving wheel 18 and the bridge 1 can be easily adjusted, making the movement of the device more stable.
[0043] Embodiment 5:
[0044] like Figure 7 As shown, a limit block 21 is installed on the second mounting frame 15. When in use, after the second mounting frame 15 is flipped 90 degrees, its opening becomes horizontal, and the limit block 21 contacts the side of the first mounting frame 14, so that the limit block 21 cannot continue to rotate, thereby limiting the rotation angle of the second mounting frame 15.
[0045] By installing the limiting block 21 on the second mounting frame 15 , the rotation angle of the second mounting frame 15 can be conveniently limited to prevent the second mounting frame 15 from rotating too much.
[0046] Embodiment 6:
[0047] like Figure 6 As shown, a third hydraulic cylinder 23 and two guide rods 22 are installed on the platform 13. One end of the guide rod 22 passes through the platform 13 and is connected to the first mounting frame 14. The third hydraulic cylinder 23 is connected to the other end of the guide rod 22. When in use, the third hydraulic cylinder 23 is started to shorten its output shaft, thereby driving the guide rod 22 to move, so that the first mounting frame 14 moves to one side, and then adjusts the distance between the two second mounting frames 15 to adapt to the use of bridge decks with little width change.
[0048] By providing the guide rod 22 and the third hydraulic cylinder 23, the third hydraulic cylinder 23 can be used to conveniently drive the first mounting frame 14 to move laterally, thereby adjusting the distance between two second mounting frames 15 to adapt to the use of a bridge deck with a small width change.
[0049] Embodiment 7:
[0050] like Figure 6As shown, a control terminal 24 and a guardrail 25 are installed on the platform 13. The control terminal 24 is used to control the actions of the walking trolley 4, the telescopic wall 5, the first motor 6 and the detection mechanism 3. The control terminal 24 is connected to the camera 9. When in use, the operator stands in the guardrail 25 and controls the movement, detection and other actions of the device through the control terminal 24. The camera 9 displays the recorded image on the control terminal 24 in real time, which is convenient for the operator to view in real time.
[0051] By installing the control terminal 24 and the guardrail 25 on the platform 13, the device can be easily controlled and the situation under the bridge can be checked.
[0052] Working principle: When in use, two walking trolleys 4 are respectively installed on both sides of the bridge 1, and the two walking trolleys 4 and the hydraulic telescopic arm 5 are used to support the two ends of the cantilever 2 and drive it to walk. Since the two ends of the cantilever 2 are supported at the same time, the cantilever 2 is more stable, and the first motor 6 is started to drive the screw 7 to rotate, so that the support frame 8 moves horizontally on the cantilever 2. The camera 9 thereon records the bottom of the bridge and records the cracks of the entire bottom of the bridge. In addition, the hydraulic telescopic arm 5 is used to adjust the distance between the cantilever 2 and the bottom of the bridge 1 so that the scraper 10 contacts the bottom of the bridge. The scraper 10 scrapes off the moss and other debris on the bottom of the bridge, making the bottom of the bridge clean and tidy, which is convenient for the camera to record the bottom of the bridge more clearly. The fan 11 is started synchronously to blow air to the scraped bottom of the bridge to further clean the debris on the bottom of the bridge. The other fan 11 blows air towards the camera 9 to blow away the debris that falls on the camera 9 to prevent the scraped debris from covering the camera 9, so that the camera 9 can shoot clearly.
Claims
1. An improved self-propelled bridge bottom surface crack detection device, characterized in that: include: A cantilever (2) and two traveling trolleys (4), a hydraulic telescopic arm (5) is installed between the traveling trolley (4) and the cantilever (2), and two detection mechanisms (3) are provided on the cantilever (2); The detection mechanism (3) comprises a support frame (8) slidably mounted on the cantilever (2), a camera (9), two scrapers (10) and two fans (11) being mounted on the support frame (8), the two fans (11) being respectively aimed at the camera (9) and above the camera (9); A first motor (6) is installed at one end of the cantilever (2); a screw rod (7) is installed on the output shaft of the first motor (6); and the screw rod (7) is connected to the support frame (8).
2. The improved self-propelled bridge bottom surface crack detection device according to claim 1 is characterized in that: The scraper (10) is provided with a plurality of chip removal grooves (12).
3. The improved self-propelled bridge bottom surface crack detection device according to claim 1 is characterized in that: The walking trolley (4) comprises a platform (13), the platform (13) is connected to the hydraulic telescopic arm (5), a first mounting frame (14) is installed on one side of the platform (13), a second mounting frame (15) is installed on the first mounting frame (14), a first hydraulic cylinder (16) is installed between the second mounting frame (15) and the first mounting frame (14), and three walking components are arranged on the second mounting frame (15).
4. The improved self-propelled bridge bottom surface crack detection device according to claim 3 is characterized in that: The walking assembly comprises a support plate (17) arranged inside the second mounting frame (15), and at least two driving wheels (18) are mounted on one side of the support plate (17).
5. The improved self-propelled bridge bottom surface crack detection device according to claim 3 is characterized in that: Two second hydraulic cylinders (20) are installed on one side of the support plate (17), and the second hydraulic cylinders (20) are connected to the second mounting frame (15).
6. The improved self-propelled bridge bottom surface crack detection device according to claim 3, characterized in that: A limiting block (21) is installed on the second mounting frame (15).
7. The improved self-propelled bridge bottom surface crack detection device according to claim 3, characterized in that: A third hydraulic cylinder (23) and two guide rods (22) are installed on the platform (13); one end of the guide rod (22) passes through the platform (13) and is connected to the first mounting frame (14); and the third hydraulic cylinder (23) is connected to the other end of the guide rod (22).
8. The improved self-propelled bridge bottom surface crack detection device according to claim 3 is characterized in that: A control terminal (24) and a guardrail (25) are installed on the platform (13).
