Visual automatic control stop valve device

By using components such as drive cylinders, gears, ratchets and limit rods in the shut-off valves, the stable position of the sealing plate is solved, and the problem of the existing shut-off valves shifting the sealing plate under high pressure is improved, and the flow interruption effect is improved , and real-time monitoring of liquid flow is achieved through monitoring devices.

CN222208994UActive Publication Date: 2024-12-20XIAN JINGZHUN ELECTRON CO LTD
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Patent Information

Application Number
CN202420560744.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2024-12-20
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

When the liquid pressure of the existing shut-off valve is high, the sealing plate is easily displaced, resulting in poor flow interruption effect and failure.

Method used

A visual automatic control shut-off valve device is designed, using components such as driving cylinder, gear, ratchet, pawl and limit rod. Through the meshing structure of gear and ratchet, the sealing plate rotates in a single direction and passes through the electric push rod. And the sealing ring improves the stability and sealing of the sealing plate to ensure that the sealing plate is fixed.

Benefits of technology

It effectively prevents the sealing plate from shifting, improves the sealing efficiency and stability of the shut-off valve, and facilitates operators to monitor and observe the liquid flow through monitoring devices.

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Abstract

The utility model relates to a visual automatic control stop valve device which comprises a valve body and a control device. The valve body comprises a fixing part and a fixing plate, the fixing plate is fixedly connected to an inner cavity of the fixing part and divides the fixing part into two spaces, and a through hole is formed in the fixing plate in the direction parallel to the liquid flowing direction; the control device comprises a driving cylinder and a blocking plate, the driving cylinder is fixedly connected with the fixing part and used for driving the blocking plate to slide in the axis direction of the through hole, and the blocking plate is used for blocking the through hole; the control device further comprises a first gear, a rack, a ratchet wheel, a pawl, a limiting rod and a first transmission part, the rack is fixedly connected with the plugging plate, the first gear is rotationally connected with the fixing part and meshed with the rack, the ratchet wheel is rotationally connected with the first gear through the first transmission part, and the pawl is meshed with the ratchet wheel and rotationally connected with the fixing plate. The limiting rod is fixedly connected with the pawl. The device has the effects that the plugging plate can be better limited, and then it is guaranteed that the position of the plugging plate is fixed.
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Description

Technical Field

[0001] The present application relates to the technical field of valve production, and in particular to a visual automatic control stop valve device. Background Art

[0002] The sealing plane of the stop valve disc is perpendicular to the axis of the water flow hole of the valve body. Under the driving action of the valve stem, the valve plate blocks the end face of the water flow hole, thereby achieving a sealing effect, blocking the liquid, and preventing the liquid from flowing into another pipe, making it easier for the operator to perform subsequent related operations.

[0003] In the related technology, the stop valve usually has a valve stem that drives the blocking plate to rotate, and at the same time, the blocking plate enters the inner cavity of the water flow hole. The blocking plate contacts the side wall of the inner cavity of the water flow hole. At this time, the blocking plate divides the inner cavity of the valve body into two isolated parts, thereby blocking the liquid and realizing the flow control and on-off of the liquid.

[0004] Regarding the above-mentioned related technologies, when the pressure of the liquid is high, the blocking plate may be displaced, thereby allowing part of the liquid to flow through the blocking plate, making the flow-blocking effect of the stop valve poor, thereby causing the stop valve to become disabled. Utility Model Content

[0005] In order to better limit the position of the blocking plate and thereby ensure that the position of the blocking plate is fixed, the present application provides a visual automatic control stop valve device.

[0006] The present application provides a visual automatic control stop valve device, which adopts the following technical solution:

[0007] A visual automatic control stop valve device, comprising a valve body and a control device;

[0008] The valve body comprises a fixing part and a fixing plate, wherein the fixing plate is fixedly connected to the inner cavity of the fixing part and divides the fixing part into two spaces, and the fixing plate is provided with a through hole parallel to the liquid flow direction;

[0009] The control device comprises a driving cylinder and a blocking plate, wherein the driving cylinder is fixedly connected to the fixing portion and is used to drive the blocking plate to slide along the axis direction of the through hole, and the blocking plate is used to block the through hole;

[0010] The control device also includes a first gear, a rack, a ratchet, a pawl, a limiting rod and a first transmission member, the rack and the blocking plate are fixedly connected, the first gear and the fixed part are rotatably connected and the first gear is meshed with the rack, the ratchet and the first gear are rotatably connected through the first transmission member, the pawl is meshed with the ratchet, and the pawl is rotatably connected to the fixed plate, and the limiting rod and the pawl are fixedly connected.

[0011] By adopting the above technical solution, the fixed part provides support for the installation of the driving cylinder, and at the same time, the driving cylinder drives the blocking plate to slide in the vertical direction, and makes the blocking plate enter the inner cavity of the through hole, thereby dividing the inner cavity of the fixed part into two isolated chambers, thereby completing the function of the stop valve. At the same time, the driving cylinder drives the blocking plate to slide in the vertical direction, the blocking plate and the rack are fixedly connected, the first gear and the rack are meshed, thereby rotating the first gear, and at the same time, the first gear drives the ratchet to rotate through the first transmission member, and the single-phase meshing between the ratchet pawls enables the fixed plate to rotate only in a single direction. When the blocking plate is located in the inner cavity of the through hole, the fixed plate performs a secondary limit on the blocking plate to prevent the blocking plate from shifting, thereby ensuring the stability of the blocking plate position, thereby ensuring the blocking efficiency of the blocking plate.

[0012] Optionally, the control device further comprises an electric push rod, the electric push rod is fixedly connected to the fixing plate, and the ratchet is rotationally connected to an output end of the electric push rod.

[0013] By adopting the above technical solution, the setting of the electric push rod can adjust the position of the pawl. When the electric push rod pushes the pawl, the pawl withdraws from the cooperation with the ratchet wheel. At this time, the pawl can rotate along the blocking plate at a certain angle, thereby realizing the withdrawal of the blocking plate.

[0014] Optionally, the first transmission member includes a first bevel gear, a second bevel gear, a third bevel gear and a fourth bevel gear, the first bevel gear and the first gear are fixedly connected, the second bevel gear and the first bevel gear are meshed, the third bevel gear and the second bevel gear are coaxially fixedly connected, the fourth bevel gear is meshed with the third bevel gear, and the fourth bevel gear and the ratchet are fixedly connected.

[0015] By adopting the above technical solution, the first gear rotates, thereby driving the first bevel gear to rotate, the first bevel gear and the second bevel gear are meshed, thereby driving the second bevel gear to rotate, the second bevel gear and the third bevel gear are fixedly connected, thereby causing the third bevel gear to rotate, the third bevel gear and the fourth bevel gear are meshed, thereby driving the fourth bevel gear to rotate, so that the fourth bevel gear drives the ratchet to rotate.

[0016] Optionally, the first transmission member further includes a connecting rod, one end of the connecting rod is fixedly connected to the second bevel gear, and the other end of the connecting rod is fixedly connected to the third bevel gear, and the connecting rod is rotatably connected to the fixing portion.

[0017] By adopting the above technical solution and setting the connecting rod, the distance between the second bevel gear and the third bevel gear can be extended, thereby reducing the volume of the second bevel gear and the third bevel gear, thereby improving the economy of the device.

[0018] Optionally, a sealing ring is sandwiched between the sealing plate and the fixing plate, and the sealing ring is fixedly connected to the sealing plate.

[0019] By adopting the above technical solution, the setting of the sealing ring can further fill the gap between the fixed plate and the sealing plate, thereby preventing the liquid from flowing out through the gap between the fixed plate and the sealing plate and affecting the function of the stop valve.

[0020] Optionally, the top wall and the bottom wall of the sealing ring are coaxially provided with guide slopes.

[0021] By adopting the above technical solution and setting the guide slope, when the sealing plate enters the through hole, the thickness of the sealing ring gradually increases, so that the sealing ring can enter the through hole more conveniently, thereby improving the connection stability between the sealing plate and the fixed plate.

[0022] Optionally, a monitoring device is also included, which includes a fixed shell, a processor, a display screen and a camera. Two cameras are provided, and the two cameras are respectively located at two ends of the through hole and are fixedly connected to the fixed plate. The fixed shell is fixedly connected to the fixed part, the processor and the display screen are both located in the inner cavity of the fixed shell and are fixedly connected to the fixed shell, and the processor, the display screen and the camera are electrically connected.

[0023] By adopting the above technical solution, the setting of the fixed shell can provide support for the installation of the processor and the display screen. The setting of the camera can monitor the liquid near the through hole accordingly and transmit the signal to the processor. After the processor detects the signal accordingly, it transmits the signal to the display screen, which is convenient for the operator to make corresponding observations.

[0024] Optionally, the monitoring device further includes a baffle, the fixed shell is provided with an observation port, the fixed portion is provided with a slide groove on a side wall of the observation port, the baffle is located at the slide groove, and the baffle slides along the slide groove.

[0025] By adopting the above technical solution, the setting of the observation port facilitates the installation of the processor and the display screen. At the same time, the slide groove limits the sliding direction of the baffle. The setting of the baffle can chalk the observation port and protect the processor and the display screen from rain.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. By setting a control device, the position of the blocking plate can be limited for a second time, thereby ensuring the blocking effect of the limiting plate on the through hole and ensuring the working stability of the stop valve;

[0028] 2. By setting up a camera, it is convenient for operators to monitor the liquid flow inside the valve body;

[0029] 3. By setting up a fixed shell, it is convenient for operators to provide stable installation conditions for the processor and display screen, while preventing the display screen and processor from being exposed to rain. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present application;

[0031] Figure 2 It is a cross-sectional schematic diagram of an embodiment of the present application;

[0032] Figure 3 yes Figure 2 The enlarged schematic diagram of part A in the middle;

[0033] Figure 4 It is a schematic diagram of the monitoring device structure.

[0034] Reference numerals: 1, valve body; 11, fixing part; 12, fixing plate; 121, through hole; 122, connecting groove; 13, water inlet; 14, water outlet; 15, water inlet pipe; 16, water outlet pipe; 2, control device; 21, blocking assembly; 211, driving cylinder; 212, fixing member; 213, blocking plate; 214, sealing ring; 215, guide slope; 22, locking assembly; 221, rack; 222, first gear; 2 3. First transmission member; 231. First bevel gear; 232. Second bevel gear; 233. Connecting rod; 234. Third bevel gear; 235. Fourth bevel gear; 24. Electric push rod; 25. Sliding block; 26. Limiting assembly; 261. Ratchet; 262. Ratchet pawl; 263. Limiting rod; 3. Monitoring device; 31. Fixed shell; 32. Slide groove; 33. Baffle; 34. Processor; 35. Display screen; 36. Camera. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-4 This application is described in further detail.

[0036] The embodiment of the present application discloses a visual automatic control stop valve device.

[0037] Reference Figure 1 and Figure 2 A visual automatic control stop valve device includes a valve body 1, a control device 2 and a monitoring device 3.

[0038] Reference Figure 1 and Figure 2The valve body 1 includes a fixed portion 11. In this embodiment, the fixed portion 11 is preferably a hollow rectangular box. The fixed portion 11 is arranged vertically. The inner cavity of the fixed portion 11 is provided with a fixed plate 12. In this embodiment, the fixed plate 12 is preferably a rectangular plate. The fixed plate 12 is arranged horizontally. The outer wall of the fixed plate 12 is attached to the inner wall of the fixed portion 11. The fixed plate 12 is fixedly connected to the fixed portion 11 by welding. The fixed plate 12 divides the inner cavity of the fixed portion 11 into a water inlet 13 and a water outlet 14. The fixed plate 12 is penetrated with a through hole 121 in the vertical direction. The inner cavity of the water inlet 13, the through hole 121 and the water outlet 14 are connected. The side wall of the fixed portion 11 is penetrated with a water inlet and a water outlet in the horizontal direction above and below the fixed plate 12. The opening directions of the water inlet and the water outlet are facing the direction away from each other. The water inlet is connected to the water inlet 13, and the water outlet is connected to the water outlet 14.

[0039] Reference Figure 1 and Figure 2 The valve body 1 further includes an inlet pipe 15 and an outlet pipe 16. The inlet pipe 15 is provided at the water inlet and is fixedly connected to the fixing portion 11 by means of a flange connection, and the inner cavity of the inlet pipe 15 is communicated with the water inlet. The outlet pipe 16 is provided at the water outlet and is fixedly connected to the fixing portion 11 by means of a flange connection.

[0040] Reference Figure 1 , Figure 2 and Figure 3 The control device 2 includes a blocking component 21, and the blocking component 21 includes a driving cylinder 211, a fixing member 212, and a blocking plate 213. In this embodiment, the driving rod is preferably a cylinder, the driving cylinder 211 is vertically arranged, and the housing of the driving cylinder 211 is fixedly connected to the fixing plate 12 by screw fixing, and the output end of the driving cylinder 211 and the through hole 121 are coaxially arranged, and the fixing member 212 is fixedly connected to the output end of the driving cylinder 211 by screw fixing. In this embodiment, the blocking plate 213 is horizontally arranged, the through hole 121 is used to accommodate the blocking plate 213, and the side wall of the blocking plate 213 is attached to the inner wall of the through hole 121, and the blocking plate 213 is fixedly connected to the end of the fixing member 212 away from the driving cylinder 211 by screw fixing.

[0041] Reference Figure 1 , Figure 2 and Figure 3 A sealing ring 214 is sandwiched between the fixed plate 12 and the sealing plate 213. The sealing ring 214 is coaxially fixed to the outer wall of the fixed plate 12 by screws. In this embodiment, the top wall and the bottom wall of the sealing ring 214 are coaxially provided with a guide slope 215. In this embodiment, the diameter of the guide slope 215 gradually increases from away from the sealing ring 214 to close to the sealing ring 214 in the vertical direction.

[0042] Reference Figure 1 , Figure 2 and Figure 3 The control device 2 also includes a locking assembly 22, which includes a rack 221 and a first gear 222. The rack 221 is vertically arranged and fixedly connected to the fixing member 212 by screws. The first gear 222 is rotationally connected to the fixing portion 11 through a rotating shaft, and the rotation axis of the first gear 222 is horizontally arranged. The first gear 222 is meshed with the rack 221.

[0043] Reference Figure 1 , Figure 2 and Figure 3 The control device 2 further comprises a first transmission member 23, the first transmission member 23 comprises a first bevel gear 231, a second bevel gear 232, a connecting rod 233, a third bevel gear 234 and a fourth bevel gear 235, wherein the first bevel gear 231 is coaxially fixedly connected with the first gear 222 by a key connection, and the second bevel gear 232 is meshed with the first bevel gear 231. The top wall of the fixed plate 12 is provided with a mounting groove in the vertical direction, the connecting rod 233 is vertically arranged, and the connecting rod 233 is penetrated in the inner cavity of the mounting groove, the connecting rod 233 is rotatably connected with the fixed part 11 through the rotating member, the third bevel gear 234 is located in the inner cavity of the mounting groove, one end of the connecting rod 233 is coaxially fixedly connected with the second bevel gear by a key connection, and the other end is coaxially fixedly connected with the third bevel gear 234 by a key connection, the fourth bevel gear 235 is located in the inner cavity of the mounting groove, and the third bevel gear 234 is meshed with the fourth bevel gear 235, and the fourth bevel gear 235 is fixedly connected with the fixed plate 12 through a rotating shaft.

[0044] Reference Figure 1 , Figure 2 and Figure 3 The fixing plate 12 is provided with a connecting groove 122 on the side wall of the installation groove, and the inner cavity of the connecting groove 122 is communicated with the inner cavity of the through hole 121. The inner cavity of the connecting groove 122 is provided with an electric push rod 24 and a sliding block 25, which are respectively located at both ends of the length direction of the connecting groove 122, and the driving direction of the electric push rod 24 is parallel to the length direction of the connecting groove 122. The housing of the electric push rod 24 is fixedly connected to the fixing plate 12 by screw fixing, and the sliding block 25 can slide along the length direction of the connecting groove 122, and the sliding block 25 is fixedly connected to the output end of the electric push rod 24 by screw fixing.

[0045] Reference Figure 1 , Figure 2 and Figure 3The control device 2 further includes a limit assembly 26, which is installed in the connection groove 122. The limit assembly 26 includes a ratchet 261, a pawl 262 and a limit rod 263. The ratchet 261 is coaxially fixedly connected to the fourth bevel gear 235 by a key connection, and the ratchet 261 is rotatably connected to the fixed plate 12 via a rotating shaft. The pawl 262 is rotatably connected to the sliding block 25 via a rotating shaft, and the pawl 262 is meshed with the ratchet 261. The limit rod 263 and the ratchet 261 are respectively located on both sides of the rotation axis of the pawl 262, and the limit rod 263 is fixedly connected to the pawl 262 by a screw fixing method. In this embodiment, the end of the limit rod 263 away from the pawl 262 extends to the inner cavity of the through hole 121.

[0046] Reference Figure 1 and Figure 4 The monitoring device 3 includes a fixed shell 31. In this embodiment, the fixed shell 31 is preferably a hollow rectangular shell. The fixed shell 31 is fixedly connected to the fixed portion 11 by screws. The side wall of the fixed shell 31 is provided with an observation port in the vertical direction, and both sides of the fixed shell 31 and the observation port opening direction are provided with a slide groove 32. The slide groove 32 is vertically arranged, and the inner cavity of the slide groove 32 is provided with a slider, which can slide along the length direction of the slide groove 32. The inner cavity of the fixed shell 31 is provided with a baffle 33, which is vertically arranged and fixedly connected to the slider by screws.

[0047] Reference Figure 1 , Figure 2 and Figure 4 The monitoring device 3 also includes a processor 34, a display screen 35 and a camera 36. The processor 34 is located in the inner cavity of the fixed shell 31 and is fixedly connected to the fixed shell 31 by screws. The display screen 35 is fixedly connected to the fixed shell 31 by screws. In this embodiment, two cameras 36 are provided, and the two cameras 36 are respectively located on the top wall and the bottom wall of the fixed plate 12, and are fixedly connected to the fixed plate 12 by screws.

[0048] Reference Figure 1 , Figure 2 and Figure 4 The processor 34, the display screen 35, the camera 36, ​​the drive cylinder 211 and the electric push rod 24 are electrically connected.

[0049] The implementation principle of a visual automatic control stop valve device in an embodiment of the present application is: when the operator needs to understand the internal situation of the valve body 1, the operator slides down the baffle 33, and the electrical signal transmitted back by the camera 36 is processed by the processor 34, and the operator can understand the internal situation of the valve body 1 through the display screen 35.

[0050] When the valve body 1 needs to be closed, the driving cylinder 211 drives the rack 221 to slide downward, thereby driving the gear to rotate. The gear drives the ratchet 261 to rotate through the transmission of the first transmission component. The limiting rod 263, with the cooperation of the pawl 262 of the ratchet 261, swings downward, thereby allowing the sealing plate 213 to enter the through hole 121. At the same time, the setting of the sealing ring can further improve the sealing effect of the sealing plate 213 on the through hole 121.

[0051] When the blocking plate 213 is withdrawn from the through hole 121 , the operator drives the electric push rod 24 to slide the sliding block 25 out, thereby disengaging the ratchet 261 and the pawl 262 , so that the limiting rod 263 can rotate, thereby canceling the limiting effect of the limiting rod 263 on the blocking plate 213 .

[0052] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A visual automatic control stop valve device, characterized in that: Including valve body and control device; The valve body comprises a fixing part and a fixing plate, wherein the fixing plate is fixedly connected to the inner cavity of the fixing part and divides the fixing part into two spaces, and the fixing plate is provided with a through hole parallel to the liquid flow direction; The control device comprises a driving cylinder and a blocking plate, wherein the driving cylinder is fixedly connected to the fixing portion and is used to drive the blocking plate to slide along the axis direction of the through hole, and the blocking plate is used to block the through hole; The control device also includes a first gear, a rack, a ratchet, a pawl, a limiting rod and a first transmission member, the rack and the blocking plate are fixedly connected, the first gear and the fixed part are rotatably connected and the first gear is meshed with the rack, the ratchet and the first gear are rotatably connected through the first transmission member, the pawl is meshed with the ratchet, and the pawl is rotatably connected to the fixed plate, and the limiting rod and the pawl are fixedly connected.

2. A visual automatic control stop valve device according to claim 1, characterized in that: The control device further comprises an electric push rod, which is fixedly connected to the fixing plate, and the ratchet is rotatably connected to the output end of the electric push rod.

3. A visual automatic control stop valve device according to claim 1, characterized in that: The first transmission member includes a first bevel gear, a second bevel gear, a third bevel gear and a fourth bevel gear, the first bevel gear is fixedly connected to the first gear, the second bevel gear is meshed with the first bevel gear, the third bevel gear is coaxially fixedly connected to the second bevel gear, the fourth bevel gear is meshed with the third bevel gear, and the fourth bevel gear is fixedly connected to the ratchet.

4. A visual automatic control stop valve device according to claim 3, characterized in that: The first transmission member further comprises a connecting rod, one end of which is fixedly connected to the second bevel gear, and the other end of which is fixedly connected to the third bevel gear, and the connecting rod is rotatably connected to the fixing portion.

5. The visual automatic control stop valve device according to claim 1, characterized in that: A sealing ring is sandwiched between the blocking plate and the fixing plate, and the sealing ring is fixedly connected to the blocking plate.

6. A visual automatic control stop valve device according to claim 5, characterized in that: The top wall and the bottom wall of the sealing ring are both coaxially provided with guide slopes.

7. The visual automatic control stop valve device according to claim 1, characterized in that: It also includes a monitoring device, which includes a fixed shell, a processor, a display screen and a camera. Two cameras are provided, and the two cameras are respectively located at two ends of the through hole and are fixedly connected to the fixed plate. The fixed shell is fixedly connected to the fixed part, the processor and the display screen are both located in the inner cavity of the fixed shell and are fixedly connected to the fixed shell, and the processor, the display screen and the camera are electrically connected.

8. A visual automatic control stop valve device according to claim 7, characterized in that: The monitoring device further comprises a baffle, the fixed shell is provided with an observation port, the fixed portion is provided with a slide groove on the side wall of the observation port, the baffle is located at the slide groove, and the baffle slides along the slide groove.