Vault pouring device for tunnel lining
By designing the connection mechanism and fixing mechanism in the tunnel lining vault casting device, the precise fit and stability of the punching pipe and the casting pipe are ensured, and the concrete leakage problem caused by the gap at the connection in the prior art is solved, which improves the construction Safety and applicability.
Patent Information
- Application Number
- CN202420896521.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-27
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-04-27
AI Technical Summary
The existing tunnel-lined vault casting device is prone to create gaps at the connection, resulting in concrete leakage and increasing safety risks at the construction site.
A tunnel lining vault casting device including a connecting mechanism is designed to ensure precise fit and stability at the connection through components such as punching pipes, inner pipes, casting pipes, fixing mechanisms and adjustment parts, and uses rubber pads and clamping. The plate avoids material leakage and provides flexible adaptability through the adjustment parts.
It effectively avoids material leakage and other unexpected situations, improves the safety and accuracy of construction, adapts to the needs of different working conditions, and reduces construction risks.
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Figure CN222209360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction, in particular to a vault casting device for tunnel lining. Background Art
[0002] The arch pouring device for tunnel lining is usually used to pour concrete on the arch during tunnel construction. This device can help construction workers pour concrete at a high altitude inside the tunnel to ensure the integrity and stability of the arch structure.
[0003] However, in the prior art, in the existing arch pouring device for some tunnel linings, when workers are pouring, due to the different tunnel heights, they need to select a suitable length of the top pipe to adapt to the construction needs. After the selection, they are generally connected and fixed by components such as flanges and bolts during installation. This method can indeed stably install the pouring pipe and the top pipe, but due to shaking during use, a certain gap will be generated at the connection. The presence of the gap during pouring may cause concrete to leak into the connection, increasing the safety risks at the construction site. For example, concrete dripping may cause injuries to workers or equipment. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings in the prior art and provide a vault casting device for tunnel lining.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a vault casting device for tunnel lining, comprising: a connecting mechanism, the connecting mechanism comprising a punching pipe, an inner pipe is arranged on the inner wall of the bottom end of the punching pipe, a casting pipe is arranged on the surface of the inner pipe, a fixing mechanism is arranged on the bottom end surface of the casting pipe, connecting frames are arranged on the bottom of the punching pipe and the top surface of the casting pipe, and fixing parts are arranged on the inner walls of the multiple slots opened on the two connecting frames.
[0006] As a preferred embodiment, a fixing plate is provided near the surface at the connection between the punching pipe and the pouring pipe, and there are two fixing plates. The inner walls of the slots opened in the two fixing plates are provided with adjusting parts, the inner end surfaces of the two adjusting parts are provided with connecting rings, the inner ends of the two connecting rings are provided with clamping plates, and the inner walls of the slots opened on the inner sides of the two clamping plates are provided with rubber pads.
[0007] As a preferred embodiment, the fixing mechanism includes a fixing frame, the inner wall of the slot opened on the top of the fixing frame is fixedly connected to the bottom surface of the feed tank, the inner wall of the slot opened on the top of the feed tank is fixedly connected to the bottom surface of the casting pipe, and the bottom of the fixing frame is fixedly connected to the top of the base plate.
[0008] As a preferred embodiment, the inner wall of the bottom end of the punching tube is fixedly connected to the top surface of the inner tube, and the bottom surface of the inner tube is slidably connected to the inner wall of the top of the casting tube.
[0009] As a preferred embodiment, the bottom surface of the punching pipe and the top surface of the pouring pipe are both fixedly connected with connecting frames, and the inner walls of the slots formed in the two connecting frames are both threadedly connected with fixings.
[0010] As a preferred implementation, the punching pipe and the pouring pipe are fixedly connected via two connecting frames and a plurality of fixing members respectively.
[0011] As a preferred embodiment, the inner walls of the slots formed in the two fixing plates are threadedly connected with adjusting members, and the inner end surfaces of the two adjusting members are rotatably connected to the inner walls of the slots formed in the corresponding connecting rings.
[0012] As a preferred implementation, the inner ends of the two connecting rings are fixedly connected with clamping plates, and the inner walls of the clamping grooves opened on the other sides of the two clamping plates are inlaid with rubber pads.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] The utility model can not only accurately adjust the connection state between the punching pipe and the pouring pipe through the installed connection mechanism, ensure that their position and angle reach the optimal state, which is beneficial to the accurate implementation of the construction, but also effectively avoid the occurrence of material leakage and other unexpected situations by making the two clamping plates and rubber pads close to the connection between the punching pipe and the pouring pipe, thereby protecting the safety of the construction site and equipment. At the same time, the design of the adjusting part enables components such as the connecting ring and the clamping plate to move accordingly, so as to achieve accurate fit of the connection. This flexibility can also adapt to the needs under different working conditions, thereby improving the flexibility and applicability of the construction.
[0015] The installed fixing mechanism not only ensures that the connection between the feed tank and the pouring pipe has good stability and is not prone to loosening or falling off, thus ensuring the safety of construction, but also makes the connection position between the feed tank and the pouring pipe relatively fixed without offset or misalignment, which is conducive to maintaining the precision and accuracy of construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a structural schematic diagram of a tunnel lining vault casting device.
[0017] Figure 2 A structural schematic diagram of a partially disassembled side view of a connection mechanism of a vault casting device for a tunnel lining provided by the utility model.
[0018] Figure 3 This is a structural schematic diagram of the side of a partially enlarged disassembled view of a connection mechanism of a vault casting device for a tunnel lining provided by the utility model.
[0019] Figure 4 The utility model provides a structural schematic diagram of the side surface of a fixing mechanism of a tunnel lining vault casting device.
[0020] Legend:
[0021] 1. Connecting mechanism; 11. Punching pipe; 12. Connecting frame; 13. Inner pipe; 14. Casting pipe; 15. Fixing piece; 16. Fixing plate; 17. Adjusting piece; 18. Connecting ring; 19. Clamping plate; 110. Rubber pad; 2. Fixing mechanism; 21. Fixing frame; 22. Bottom plate; 23. Feed tank. DETAILED DESCRIPTION
[0022] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in combination with the accompanying drawings by way of examples.
[0023] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present invention. However, the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0024] In addition, in the description of the present invention, it should be understood that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral one; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. However, if it is indicated as a direct connection, it means that the two connected bodies are not connected through an intermediate structure, but are connected to form a whole only through a connecting structure. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.
[0026] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0027] Example 1
[0028] like Figure 1-Figure 3 As shown, the utility model provides a technical solution: a vault casting device for tunnel lining, comprising: a connecting mechanism 1, the connecting mechanism 1 comprises a punching pipe 11, an inner pipe 13 is arranged on the inner wall of the bottom end of the punching pipe 11, a casting pipe 14 is arranged on the surface of the inner pipe 13, a fixing mechanism 2 is arranged on the bottom end surface of the casting pipe 14, a connecting frame 12 is arranged on the bottom of the punching pipe 11 and the top surface of the casting pipe 14, a plurality of grooves provided on the inner walls of the two connecting frames 12 are provided with fixing members 15, a fixing plate 16 is arranged near the surface of the connection between the punching pipe 11 and the casting pipe 14, there are two fixing plates 16, the inner walls of the grooves provided on the two fixing plates 16 are provided with adjusting members 17, the inner end surfaces of the two adjusting members 17 are provided with connecting rings 18, the inner ends of the two connecting rings 18 are provided with clamping plates 19, and the inner walls of the grooves provided on the inner sides of the two clamping plates 19 are provided with rubber pads 110.
[0029] In this embodiment, the inner wall of the bottom end of the punching pipe 11 is fixedly connected to the top surface of the inner tube 13, the bottom surface of the inner tube 13 is slidably connected to the inner wall of the top of the pouring pipe 14, the bottom surface of the punching pipe 11 and the top surface of the pouring pipe 14 are fixedly connected with a connecting frame 12, the inner walls of the card grooves opened by the two connecting frames 12 are threadedly connected with fixings 15, and the punching pipe 11 and the pouring pipe 14 are respectively fixedly connected by two connecting frames 12 and multiple fixings 15; through the cooperation of the above components, due to the different heights of the tunnel, different lengths of punching pipes 11 are required for feeding work when pouring it. Before use, the staff can first The inner tube 13 connected to the punching pipe 11 is inserted into the pouring pipe 14. After the insertion, the fixings 15 are installed in the slots opened by the two connecting frames 12 in sequence. When multiple fixings 15 are installed, a stable limit can be formed, so that the punching pipe 11 and the pouring pipe 14 are limited and fixed for use by the user. Through the design of the connecting frame 12 and multiple fixings 15, it is not only ensured that the connection between the punching pipe 11 and the pouring pipe 14 is firm and reliable, and can withstand the impact and pressure during construction, and enhance the stability of the structure, but also the operation of connecting the inner tube 13, inserting it into the pouring pipe 14 and installing the fixings 15 is relatively simple, easy to master and implement. Such a design scheme can reduce the difficulty of operation for operators and improve work efficiency.
[0030] The inner walls of the slots opened by the two fixing plates 16 are threadedly connected with adjusting members 17, and the inner end surfaces of the two adjusting members 17 are rotatably connected to the inner walls of the slots opened by the corresponding connecting rings 18, and the inner ends of the two connecting rings 18 are fixedly connected with clamping plates 19, and the inner walls of the slots opened on the other sides of the two clamping plates 19 are inlaid with rubber pads 110; through the cooperation of the above components, by rotating the adjusting members 17, the staff can not only accurately adjust the connection state between the punching pipe 11 and the pouring pipe 14 to ensure that their positions and angles reach the optimal state, which is conducive to the precise construction, but also can effectively avoid material leakage and other unexpected situations by pressing the two clamping plates 19 and the rubber pads 110 against the connection between the punching pipe 11 and the pouring pipe 14, and protect the safety of the construction site and equipment. At the same time, the design of the adjusting member 17 enables the components such as the connecting ring 18 and the clamping plate 19 to move accordingly, so as to achieve precise fitting of the connection. This flexibility can also adapt to the needs under different working conditions, thereby improving the flexibility and applicability of construction.
[0031] Example 2
[0032] like Figure 1-Figure 4 As shown, the fixing mechanism 2 includes a fixing frame 21, the inner wall of the slot opened at the top of the fixing frame 21 is fixedly connected to the bottom surface of the feed tank 23, the inner wall of the slot opened at the top of the feed tank 23 is fixedly connected to the bottom surface of the casting pipe 14, and the bottom of the fixing frame 21 is fixedly connected to the top of the base plate 22.
[0033] In this embodiment, through the cooperation of the above components, the inner wall of the slot opened on the top of the fixing frame 21 is fixedly connected to the bottom surface of the feed tank 23, and the inner wall of the slot opened on the top of the feed tank 23 is fixedly connected to the bottom surface of the casting pipe 14. This not only ensures that the connection between the feed tank 23 and the casting pipe 14 has good stability and is not prone to loosening or falling off, thereby ensuring the safety of construction, but also makes the connection position between the feed tank 23 and the casting pipe 14 relatively fixed without offset or misalignment, which is conducive to maintaining the precision and accuracy of construction.
[0034] Working principle:
[0035] like Figure 1-Figure 4 As shown, before use, the staff can first insert the inner tube 13 connected to the punching tube 11 into the casting tube 14, and then install the fixing parts 15 into the slots opened by the two connecting frames 12 in turn. When multiple fixing parts 15 are installed, a stable limit can be formed, so that the punching tube 11 and the casting tube 14 are limited and fixed for use by the user. When the staff has limited the punching tube 11 and the casting tube 14, they can rotate the adjusting part 17. When the adjusting part 17 is rotated, the surface thread will cooperate with the thread groove opened by the fixing plate 16, so as to realize movement and adjustment. During the movement of the adjusting part 17, it will also synchronously drive the connecting ring 18, the clamping plate 19 and other components to move. The staff can adjust the two clamping plates 19 and the rubber pad 110 to be close to the connection between the punching tube 11 and the casting tube 14.
[0036] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.
[0037] The utility model is intended to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A tunnel lining vault casting device, characterized in that: include: A connection mechanism (1), the connection mechanism (1) comprising a punching pipe (11), an inner pipe (13) being arranged on the inner wall of the bottom end of the punching pipe (11), a casting pipe (14) being arranged on the surface of the inner pipe (13), a fixing mechanism (2) being arranged on the bottom surface of the casting pipe (14), a connecting frame (12) being arranged on the bottom of the punching pipe (11) and the top surface of the casting pipe (14), and fixing members (15) being arranged on the inner walls of a plurality of slots provided on the two connecting frames (12).
2. The device for pouring a vault of a tunnel lining according to claim 1, characterized in that: A fixing plate (16) is arranged near the surface of the connection between the punching pipe (11) and the pouring pipe (14), and two fixing plates (16) are provided. The inner walls of the slots provided in the two fixing plates (16) are provided with adjusting members (17), the inner end surfaces of the two adjusting members (17) are provided with connecting rings (18), the inner ends of the two connecting rings (18) are provided with clamping plates (19), and the inner walls of the slots provided in the inner sides of the two clamping plates (19) are provided with rubber pads (110).
3. The device for pouring a vault of a tunnel lining according to claim 2, characterized in that: The fixing mechanism (2) comprises a fixing frame (21), the inner wall of a slot opened on the top of the fixing frame (21) is fixedly connected to the bottom surface of a feed tank (23), the inner wall of a slot opened on the top of the feed tank (23) is fixedly connected to the bottom surface of a pouring pipe (14), and the bottom of the fixing frame (21) is fixedly connected to the top of a base plate (22).
4. The device for pouring a vault of a tunnel lining according to claim 1, characterized in that: The inner wall at the bottom end of the punching pipe (11) is fixedly connected to the top surface of the inner pipe (13), and the bottom surface of the inner pipe (13) is slidably connected to the inner wall at the top of the pouring pipe (14).
5. The device for pouring a vault of a tunnel lining according to claim 1, characterized in that: The bottom surface of the punching pipe (11) and the top surface of the pouring pipe (14) are both fixedly connected with a connecting frame (12), and the inner walls of the slots provided in the two connecting frames (12) are both threadedly connected with fixing parts (15).
6. The device for pouring a vault of a tunnel lining according to claim 1, characterized in that: The punching pipe (11) and the pouring pipe (14) are fixedly connected via two connecting frames (12) and a plurality of fixing members (15).
7. The device for pouring a vault of a tunnel lining according to claim 2, characterized in that: The inner walls of the slots formed in the two fixing plates (16) are both threadedly connected with adjusting pieces (17), and the inner end surfaces of the two adjusting pieces (17) are rotatably connected to the inner walls of the slots formed in the corresponding connecting rings (18).
8. The device for pouring a vault of a tunnel lining according to claim 2, characterized in that: The inner ends of the two connecting rings (18) are fixedly connected to a clamping plate (19), and the inner walls of the clamping grooves opened on the other sides of the two clamping plates (19) are inlaid with rubber pads (110).
