Novel heat exchange device for pipeline heat exchange

The novel heat exchange device addresses slow heat transfer and limited volume in existing devices by incorporating innovative components to increase oil flow and prevent scale, achieving faster oil cooling and improved efficiency.

CN222211331UActive Publication Date: 2024-12-20LANZHOU JIAOTONG UNIV
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Patent Information

Application Number
CN202421029756.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-20
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

Existing oil pipeline heat exchange devices have a slow heat transfer speed and limited one-time passing volume, leading to inefficient cooling of oil in pipelines.

Method used

A novel heat exchange device with a heat exchange tube, inlet and outlet pipes, baffle plates, a stainless steel chain and ball, a fixing ring and vibrator, a sealing gasket, and a pearl cotton insulation layer, designed to enhance heat exchange efficiency and prevent scale buildup.

Benefits of technology

The device increases the amount of oil passing through, enhances heat exchange efficiency, and prevents scale blockage, resulting in faster oil cooling and improved pipeline delivery efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a novel heat exchange device for pipeline heat exchange, which comprises a heat exchange pipe, a heat exchange component is arranged in the heat exchange pipe, and a cleaning component is arranged on one side of the heat exchange component. The heat exchange assembly comprises an oil passing pipe and barrier plates, the inlet pipe is arranged on one side of the heat exchange pipe, the discharge pipe is arranged on the other side of the heat exchange pipe, the oil passing pipe is arranged in the heat exchange pipe, and the two barrier plates are arranged on the inner top and the inner bottom of the heat exchange pipe correspondingly and located on one side of the heat exchange pipe. The two ends of the oil passing pipe penetrate and extend to the top and the bottom of the heat exchange pipe correspondingly, through the arrangement of the heat exchange assembly, the amount of cold water can be increased in the process, the exchange effect can be improved, oil in a pipeline can be cooled more quickly, it is guaranteed that the oil cooling speed is increased, and the heat exchange efficiency of the heat exchange device is improved; the process can assist in cleaning scale on the outer side of the conveying pipeline, the scale is prevented from blocking the conveying efficiency in the conveying pipeline, conveying consumption is reduced, and the heat exchange efficiency of the conveying pipeline is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, in particular to a novel heat exchange device for pipeline heat exchange. Background Art

[0002] Oil pipeline heat exchanger is one of the commonly used equipment in the petrochemical industry. It is mainly used to heat or cool the oil in the pipeline. According to different needs, different types of heat exchangers can be selected, such as shell and tube heat exchangers, plate heat exchangers, etc.

[0003] There are many types of existing oil pipeline heat exchange devices, all of which can achieve the purpose of heat exchange; however, most heat exchange equipment has a slow heat transfer speed and cannot meet the production needs of rapid heat exchange.

[0004] The existing patent (publication number: CN204188041U) discloses a petroleum pipeline heat exchange device, including a shell, which is composed of an upper cylindrical part and a lower conical ring part connected together, a tangential inlet is provided on the cylindrical side wall, a main outlet is provided at the center of the upper end, and a secondary outlet is provided at the bottom of the conical ring; it also includes a petroleum fluid channel arranged in the shell, the petroleum fluid channel is spiral, and is vertically arranged between the main outlet and the secondary outlet. This utility model adopts a spiral heat exchange structure, which can reduce the volume of the petroleum pipeline heat exchange device, and has a good heat exchange effect and can quickly exchange heat.

[0005] In view of the above problems, existing patents have provided solutions. The amount of oil passing through a single pipeline at one time is too small, and the cooling efficiency of the oil in the pipeline is slow.

[0006] Therefore, a new type of heat exchange device for pipeline heat exchange is proposed. Utility Model Content

[0007] The utility model aims to provide a novel heat exchange device for pipeline heat exchange, which can solve the problem that the existing single pipeline has too little one-time passing volume and the cooling efficiency of the oil in the pipeline is slow.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel heat exchange device for pipeline heat exchange, comprising a heat exchange tube, a heat exchange component is arranged inside the heat exchange tube, and a cleaning component is arranged on one side of the heat exchange component;

[0009] The heat exchange assembly includes an inlet pipe, an outlet pipe, an oil pipe and a baffle plate. The inlet pipe is arranged on one side of the heat exchange pipe, the outlet pipe is arranged on the other side of the heat exchange pipe, the oil pipe is arranged inside the heat exchange pipe, and the two baffle plates are respectively arranged on the inner top and inner bottom of the heat exchange pipe. The baffle plate is located on one side of the heat exchange pipe, and the two ends of the oil pipe respectively extend through the top and bottom of the heat exchange pipe.

[0010] Preferably, a fixing ring and a vibrator are provided at the top outer end of the inlet pipe, the fixing ring is provided at the top of the heat exchange tube, and the vibrator is provided at one side of the fixing ring.

[0011] Preferably, a stainless steel chain is provided inside the heat exchange tube, a stainless steel ball is provided at the bottom of the stainless steel chain, and the stainless steel ball is located at one side of the oil pipe.

[0012] Preferably, a sleeve is provided on one side of the discharge pipe, and a sealing gasket is provided inside the sleeve.

[0013] Preferably, a heat-insulating layer is provided on the outer side of the heat exchange tube, and the material of the heat-insulating layer is pearl cotton.

[0014] Preferably, a flange is provided on one side of the inlet pipe, and bolt holes are provided on one side of the flange, and a plurality of bolt holes are arranged in a circular array on one side of the surface of the flange.

[0015] Preferably, a hanging plate is provided on the top of the heat exchange tube, and the hanging plate is located on one side of the top end of the oil pipe.

[0016] Preferably, three supporting legs are provided at the bottom of the heat exchange tube, and the diameter of the supporting legs gradually decreases from the top to the bottom.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a heat exchange component, which can increase the amount of cold water, increase the exchange effect, cool the oil in the pipeline faster, ensure that the oil cooling speed is increased, and improve the heat exchange efficiency of the heat exchange device.

[0019] 2. The present application is provided with a cleaning component, which can assist in cleaning the scale on the outside of the delivery pipeline, prevent the scale from blocking the delivery efficiency in the delivery pipeline and reduce the delivery consumption, thereby improving the heat exchange efficiency of the delivery pipeline. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 This is the overall structural view of the utility model;

[0022] Figure 2 It is a left-side stereoscopic cross-sectional view of the utility model;

[0023] Figure 3 This is a view of the overall structure of the inlet pipe, the outlet pipe and the baffle plate of the utility model;

[0024] Figure 4 This is an overall structural view of the fixing ring, vibrator and oil pipe of the utility model;

[0025] Figure 5 It is a front view of the utility model.

[0026] Description of reference numerals:

[0027] 1. Heat exchange tube; 2. Heat exchange component; 3. Cleaning component; 4. Stainless steel chain; 5. Stainless steel ball; 6. Casing; 7. Sealing gasket; 8. Insulation layer; 10. Flange; 11. Bolt hole; 12. Lifting plate; 13. Support leg; 201. Inlet pipe; 202. Discharge pipe; 203. Oil pipe; 204. Baffle plate; 301. Fixing ring; 302. Vibrator. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5 , the utility model provides a technical solution:

[0030] A novel heat exchange device for pipeline heat exchange comprises a heat exchange tube 1, a heat exchange component 2 is arranged inside the heat exchange tube 1, and a cleaning component 3 is arranged on one side of the heat exchange component 2;

[0031] The heat exchange assembly 2 includes an inlet pipe 201, an outlet pipe 202, an oil pipe 203 and a baffle plate 204. The inlet pipe 201 is arranged on one side of the heat exchange tube 1, the outlet pipe 202 is arranged on the other side of the heat exchange tube 1, the oil pipe 203 is arranged inside the heat exchange tube 1, and two baffle plates 204 are respectively arranged on the inner top and inner bottom of the heat exchange tube 1. The baffle plate 204 is located on one side of the heat exchange tube 1, and both ends of the oil pipe 203 extend through and extend to the top and bottom of the heat exchange tube 1 respectively.

[0032] Specifically, Figure 4 As shown, a fixing ring 301 and a vibrator 302 are provided at the top outer end of the inlet tube 201 . The fixing ring 301 is provided at the top of the heat exchange tube 1 , and the vibrator 302 is provided at one side of the fixing ring 301 .

[0033] Specifically, Figure 2 As shown, a stainless steel chain 4 is arranged inside the heat exchange tube 1 , a stainless steel ball 5 is arranged at the bottom of the stainless steel chain 4 , and the stainless steel ball 5 is located at one side of the oil pipe 203 .

[0034] Specifically, Figure 1 As shown, a sleeve 6 is provided on one side of the discharge pipe 202 , and a sealing gasket 7 is provided inside the sleeve 6 .

[0035] Specifically, Figure 2 As shown, a flange 10 is provided on one side of the inlet pipe 201, and bolt holes 11 are provided on one side of the flange 10. A plurality of bolt holes 11 are arranged in a circumferential array on one side of the surface of the flange 10.

[0036] Cold water is injected into the interior of the heat exchange tube 1 through the inlet pipe 201, and the oil at high temperature is transported through the oil pipe 203. At this time, the cold water contacts the oil pipe 203 to cool the oil. At this time, the cold water contacts the oil pipe 203 and also becomes hot. The blocking plate 204 limits the contact of the cold water. The contact area between the curved oil pipe 203 and the cold water increases, thereby improving the heat exchange efficiency of the oil pipe 203. The top of the oil pipe 203 is contacted by the fixing ring 301, and the fixing ring 301 is vibrated by the vibrator 302. At this time, the fixing ring 301 makes the surface of the oil pipe 203 Vibration makes it difficult for scale to adhere to the surface of the oil pipe 203. When cold water enters the interior of the heat exchange tube 1, it will impact the stainless steel chain 4. At this time, the stainless steel ball 5 at the bottom of the stainless steel chain 4 will hit the surface of the heat exchange tube 1. At this time, the scale attached to the surface of the heat exchange tube 1 is knocked off, and the water pipe is connected through the sleeve 6. The pipe connected to the sleeve 6 and the heat exchange tube 1 can be sealed through the sealing gasket 7. The flange 10 allows the pipe to be connected to one side of the entry pipe 201. The bolt hole 11 can fix the flange 10 and the one side of the connected pipe for bolting.

[0037] Specifically, Figure 1 As shown, a heat-insulating layer 8 is arranged on the outer side of the heat exchange tube 1 , and the material of the heat-insulating layer 8 is pearl cotton 9 .

[0038] By setting the insulation layer 8 of pearl cotton 9, the interior of the heat exchange tube 1 can be relatively insulated. Pearl cotton 9 is a new type of insulation material, which is composed of many small bubbles. These small bubbles can effectively isolate air circulation, thereby playing a role in insulation. Compared with traditional insulation materials, pearl cotton 9 has higher insulation performance and lighter weight, so it is widely used in various occasions requiring insulation, such as construction, automobiles, home appliances, etc. The insulation principle of pearl cotton 9 is mainly through its unique pore structure, which makes the air encounter great resistance when flowing, thereby slowing down the heat transfer speed. At the same time, the pore structure of pearl cotton 9 can also reflect heat radiation, further improving the insulation effect.

[0039] Specifically, Figure 1 As shown, a hanging plate 12 is provided on the top of the heat exchange tube 1 , and the hanging plate 12 is located on one side of the top of the oil pipe 203 .

[0040] By providing the hoisting plate 12 , the heat exchange tube 1 can be hoisted to the required area for placement.

[0041] Specifically, Figure 1 As shown, three supporting legs 13 are arranged at the bottom of the heat exchange tube 1, and the diameter of the supporting legs 13 gradually decreases from the top to the bottom.

[0042] The bottom of the heat exchange tube 1 can be supported by providing the support legs 13 .

[0043] By adopting the above technical solution, the problem that the amount of oil passing through the existing single pipeline at one time is too small and the cooling efficiency of the oil in the pipeline is slow is solved.

[0044] Working principle: When the present application is used, first, cold water is injected into the heat exchange tube 1 through the inlet pipe 201, and the oil at high temperature is transported through the oil pipe 203. At this time, the cold water contacts the oil pipe 203 to cool the oil. At this time, the cold water contacts the oil pipe 203 and also becomes hot. The blocking plate 204 limits the contact of the cold water, and the contact area between the bent oil pipe 203 and the cold water is increased, thereby increasing the heat exchange efficiency of the oil pipe 203. The top of the oil pipe 203 is contacted through the fixing ring 301, and the fixing ring 301 is vibrated through the vibrator 302. At this time, the fixing ring 301 vibrates the surface of the oil pipe 203, so that scale is not easily attached to the surface of the oil pipe 203. When the cold water enters the heat exchange tube 1, the fixing ring 301 is used to vibrate the surface of the oil pipe 203, and the fixing ring 301 is used to vibrate the surface of the oil pipe 203. The stainless steel chain 4 will be impacted when the stainless steel chain 4 is moved downwards. At this time, the stainless steel ball 5 at the bottom of the stainless steel chain 4 will hit the surface of the heat exchange tube 1. At this time, the scale attached to the surface of the heat exchange tube 1 will be knocked off. The water pipe is connected through the sleeve 6. The sleeve 6 and the heat exchange tube 1 connecting pipe can be sealed through the sealing gasket 7. The pipe connection can be made on one side of the inlet pipe 201 through the flange 10. The flange 10 and the connecting pipe side can be fixed and bolted through the bolt hole 11. The inside of the heat exchange tube 1 can be relatively insulated by arranging the pearl cotton 9 insulation layer 8. The heat exchange tube 1 can be hoisted to the required area for placement by arranging the lifting plate 12. The bottom of the heat exchange tube 1 can be supported by arranging the support legs 13.

[0045] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A novel heat exchange device for pipeline heat exchange, comprising a heat exchange tube (1), characterized in that: A heat exchange component (2) is arranged inside the heat exchange tube (1), and a cleaning component (3) is arranged on one side of the heat exchange component (2); The heat exchange component (2) comprises an inlet pipe (201), an outlet pipe (202), an oil passage pipe (203) and a baffle plate (204); the inlet pipe (201) is arranged on one side of the heat exchange pipe (1); the outlet pipe (202) is arranged on the other side of the heat exchange pipe (1); the oil passage pipe (203) is arranged inside the heat exchange pipe (1); and the two baffle plates (204) are respectively arranged on the inner top and inner bottom of the heat exchange pipe (1); the baffle plate (204) is located on one side of the heat exchange pipe (1); and the two ends of the oil passage pipe (203) respectively penetrate and extend to the top and bottom of the heat exchange pipe (1).

2. A novel heat exchange device for pipeline heat exchange according to claim 1, characterized in that: A fixing ring (301) and a vibrator (302) are provided at the top outer end of the inlet pipe (201); the fixing ring (301) is provided at the top of the heat exchange tube (1); and the vibrator (302) is provided at one side of the fixing ring (301).

3. A novel heat exchange device for pipeline heat exchange according to claim 1, characterized in that: A stainless steel chain (4) is arranged inside the heat exchange tube (1), a stainless steel ball (5) is arranged at the bottom of the stainless steel chain (4), and the stainless steel ball (5) is located on one side of the oil pipe (203).

4. A novel heat exchange device for pipeline heat exchange according to claim 1, characterized in that: A sleeve (6) is provided on one side of the discharge pipe (202), and a sealing gasket (7) is provided inside the sleeve (6).

5. The novel heat exchange device for pipeline heat exchange according to claim 1 is characterized in that: A heat-insulating layer (8) is arranged on the outside of the heat exchange tube (1), and the material of the heat-insulating layer (8) is pearl cotton (9).

6. A novel heat exchange device for heat exchange in pipelines according to claim 1, characterized in that: A flange (10) is provided on one side of the inlet pipe (201), and bolt holes (11) are provided on one side of the flange (10). A plurality of bolt holes (11) are arranged in a circular array on one side of the surface of the flange (10).

7. A novel heat exchange device for pipeline heat exchange according to claim 1, characterized in that: A hanging plate (12) is provided on the top of the heat exchange tube (1), and the hanging plate (12) is located on one side of the top end of the oil pipe (203).

8. The novel heat exchange device for pipeline heat exchange according to claim 1 is characterized in that: Three supporting legs (13) are arranged at the bottom of the heat exchange tube (1), and the diameter of the supporting legs (13) gradually decreases from the top to the bottom.