Mounting device of temperature and vibration integrated sensor
By adopting a combined structure of the mounting plate and screw and a spring-fitting design in the temperature-vibration integrated sensor, the problems of inconvenient installation and inaccurate temperature measurement in the prior art are solved, and the installation of the temperature-vibration sensor with high accuracy and stability is achieved , simplifies the maintenance process.
Patent Information
- Application Number
- CN202420005323.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-02
AI Technical Summary
The existing integrated temperature and vibration sensor installation method is inconvenient in on-site operation, especially the magnetic and adhesive methods are easily affected by the environment and cause falling off, and the temperature conduction performance is poor, the temperature measurement is inaccurate, and the equipment surface is required in most cases. Punching or reinstalling the holes affects the ease of installation and the accuracy of temperature measurement.
Using a combined structure of mounting plate and screw, the temperature probe is fixed to the surface of the equipment, providing a tight fit through the spring to ensure accurate temperature measurement, and locking it through the connection between the screw and the mounting plate to avoid the probe movement, and at the same time, the installation is enhanced with sealant. Strongness and dustproof effect.
It realizes the simplicity and firm installation of the temperature and vibration integrated sensor, the temperature measurement error does not exceed 1°, avoids the influence of dust, enhances the cleanliness of the equipment surface and the stability of the sensor, and simplifies the maintenance and replacement process.
Smart Images

Figure CN222211744U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment monitoring, in particular to an installation device of a temperature-vibration integrated sensor. Background Art
[0002] With the development of industrial intelligence, more and more industrial equipment requires online monitoring for precise control and maintenance. The installation of sensors is an essential task.
[0003] One installation method of the existing temperature-vibration integrated sensor is stud installation, which requires drilling holes on the equipment and is suitable for customization of newly purchased equipment by equipment manufacturers; another installation method is magnetic attraction and gluing or either of the two alone. However, in industrial practice, both equipment drilling installation and magnetic attraction and gluing have certain limitations.
[0004] It is inconvenient to drill holes on the existing equipment, and some equipment cannot be drilled. Therefore, most sensor manufacturers use magnetic adsorption and gluing to facilitate installation on existing equipment on site. This method is easy to install, but the magnetic head is easily affected by environmental dust and temperature, and the magnetic attraction performance is weakened and falls off. The direct gluing method has a small contact surface and insufficient strength. It is easy to fall off due to heat and moisture. The greater defect is that both magnetic adsorption and gluing have poor temperature conductivity and inaccurate temperature measurement. The measured temperature is often 10-15 degrees lower than the actual temperature. Utility Model Content
[0005] In order to improve the convenience, firmness and accuracy of temperature measurement between a temperature-vibration integrated sensor and equipment, the utility model provides a mounting device for the temperature-vibration integrated sensor.
[0006] The utility model provides a temperature-vibration integrated sensor installation device that adopts the following technical solution:
[0007] A mounting device for a temperature-vibration integrated sensor comprises a sensor body, a mounting plate and a device, wherein the bottom of the sensor body is overlapped with the top of the mounting plate, the bottom of the mounting plate is fixedly connected to the outer surface of the device, a through hole is opened on the top of the mounting plate, a groove is formed at the bottom of the sensor body, a wire is connected to the inside of the groove, one end of the wire is fixedly connected to a temperature probe, one end of the temperature probe is clamped to the outer surface of the device, the temperature probe is located inside the through hole, and a screw is threadedly connected to the inside of the groove.
[0008] By adopting the above technical solution, the temperature probe connected to the sensor body is fixed to the outer surface of the device through the mounting plate and the screw, so that the sensor body can detect the surface of the device through the temperature probe 4, avoiding relative movement between the temperature probe and the device when the device moves, thereby enhancing the accuracy of temperature measurement.
[0009] Preferably, a spring is fixedly connected to the top of the temperature probe, one end of the spring is fixedly connected to the top of the inner wall of the groove, and the wire is located inside the spring; a through cavity is opened inside the screw, and the interior of the through cavity is sleeved on the outer surface of the temperature probe; the interior of the through cavity is connected to the interior of the groove.
[0010] By adopting the above technical solution, the temperature probe is always in close contact with the surface of the equipment due to the elastic force given by the spring, and the temperature measurement is accurate with an error of no more than 1°.
[0011] Preferably, the outer surface of the screw is sleeved on the inside of the through hole, and the bottom end of the screw is clamped on the outer surface of the device.
[0012] By adopting the above technical solution, after the connection between the screw and the device is locked, it can be prevented that the temperature probe and the device move relative to each other when the device is moved or impacted.
[0013] Preferably, two folded edges are provided at the bottom of the mounting plate, and the connection between the folded edge of the mounting plate and the top is in a 45° groove shape; the two folded edges are symmetrically distributed on both sides of the screw.
[0014] By adopting the above technical solution, the interior of the mounting plate is trapezoidal when viewed from the side, and the symmetrical folded edges are conducive to the mounting plate releasing the pressure of the sensor body to the surface of the equipment. The folded edges of the mounting plate, the surface of the equipment and the top of the mounting plate form a triangular structure, which can enhance the bearing capacity of the mounting plate.
[0015] Preferably, a nut is threadedly connected to the outer surface of the screw rod, one side of the nut is clamped to one side of the mounting plate, and the nut is located inside the mounting plate.
[0016] By adopting the above technical solution, the bottom of the mounting plate overlaps the top of the nut. By adjusting the position of the nut on the bolt, the height of the bolt can be adjusted, and at the same time, the strength of the through hole is enhanced to prevent the through hole from being squeezed and deformed.
[0017] In summary, the utility model has the following beneficial technical effects:
[0018] 1. The device is provided with a mounting plate. Sealant or super glue is applied around the mounting plate C. The folded edge of the mounting plate is large enough to fit the equipment. After curing, the super glue has sufficient strength and rigidity and is not easy to fall off. At the same time, the accuracy of vibration measurement is guaranteed, and the reliability is high. At the same time, the screw is directly inserted into the interior of the sensor body to prevent dust from entering the interior of the screw. The surface of the equipment is always kept clean, and there will be no dust affecting the accuracy of the temperature probe detection. The temperature probe is always close to the clean equipment surface by the elastic force of the spring, and the temperature measurement is accurate, with an error of no more than 1 degree.
[0019] 2. The device is provided with bolts, and the screw is threadedly connected to the bottom of the sensor body. To repair or replace the sensor, you only need to loosen the connecting screw in the opposite direction to separate the sensor body and the mounting plate, and then pull out the temperature probe, which can be directly removed for processing. It is convenient and fast, and the overall installation and replacement are simple, which is conducive to avoiding re-drilling holes on the surface of the equipment or re-magnetizing and gluing to replace the sensor body. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a partial structural cross-sectional schematic diagram of a mounting device for a temperature-vibration integrated sensor of the utility model;
[0021] Figure 2 yes Figure 1 Middle K-direction view;
[0022] Figure 3 yes Figure 1 Schematic diagram of the local structure method at D in the middle;
[0023] Figure 4 It is a structural schematic diagram of a temperature-vibration integrated sensor in the background art that is installed by magnetic attraction and adhesive bonding;
[0024] Figure 5 It is a structural schematic diagram of the stud installation of the temperature-vibration integrated sensor in the background technology.
[0025] Explanation of the reference numerals: 1. sensor body; 2. wire; 3. spring; 4. temperature probe; 5. mounting plate; 6. screw; 7. nut. DETAILED DESCRIPTION
[0026] The following is combined with Figure 1-5 The utility model is described in further detail.
[0027] Reference Figure 5 In the prior art, the installation of the temperature-vibration integrated sensor mainly includes stud installation, which requires drilling holes on the equipment and is suitable for customization by the equipment manufacturer for newly purchased equipment;
[0028] Reference Figure 4 In the prior art, another installation method is magnetic attraction plus adhesive bonding or either of the two alone.
[0029] The embodiment of the utility model discloses a mounting device for a temperature-vibration integrated sensor.
[0030] Reference Figure 1 , 2, 3, including a sensor body 1 (known technology), a mounting plate 5 and a device. The sensor body 1 is a temperature-vibration integrated Internet of Things and edge computing sensor. The device is a device to be installed on site. The mounting plate 5 adopts a metal seat. The through hole of the mounting plate 5 and the groove of the sensor body 1 can both adopt screw holes. The bottom of the sensor body 1 is overlapped on the top of the mounting plate 5. The bottom of the mounting plate 5 is fixedly connected to the outer surface of the device. A through hole is opened on the top of the mounting plate 5. A groove begins to appear at the bottom of the sensor body 1. A wire 2 is connected inside the groove. One end of the wire 2 is fixedly connected to a temperature probe 4. The temperature probe 4 is made of a thermosensitive metal material. The wire 2 is connected to the inside of the sensor and the collection element through the groove. One end of the temperature probe 4 is clamped on the outer surface of the device. The temperature probe 4 is located inside the through hole. The internal thread of the groove is connected with a screw 6. The specifications of the screw 6 are consistent with the screw holes of the mounting plate 5 and the sensor body 1.
[0031] Reference Figure 1 , 3 The top of the temperature probe 4 is fixedly connected with a spring 3, one end of the spring 3 is fixedly connected to the top of the inner wall of the groove, the wire 2 is located inside the spring 3, one end of the spring 3 is connected to the top of the inner wall of the groove, and the other end is connected to the top of the temperature probe 4. The spring 3 compresses the tension and squeezes the temperature probe 4 downward, pressing the temperature probe 4 so that it is always close to the surface of the equipment, making the measured temperature more accurate.
[0032] Reference Figure 1 , 3 A through cavity is provided inside the screw rod 6 , and the inside of the through cavity is sleeved on the outer surface of the temperature probe 4 . The through cavity inside the screw rod 6 can flexibly pass through the temperature probe 4 .
[0033] Reference Figure 1 , 3 The interior of the through cavity is connected to the interior of the groove, and the through hole of the mounting plate 5 and the through cavity inside the screw 6 are both connected to the interior of the sensor body 1, making it convenient for the temperature probe 4 to be attached to the surface of the equipment.
[0034] Reference Figure 1 , 3 The outer surface of the screw rod 6 is sleeved inside the through hole, and the bottom end of the screw rod 6 is clamped on the outer surface of the device. After the screw rod 6 is combined with the mounting plate 5, the mounting plate 5 is placed on the surface of the device, and the screw rod 6 is tightened until the lower end of the screw rod 6 is close to the surface of the device.
[0035] Reference Figure 1 , 2Two folded edges are provided at the bottom of the mounting plate 5. The connection between the folded edge of the mounting plate 5 and the top is a 45° groove. The two folded edges are symmetrically distributed on both sides of the screw 6. The mounting plate 5 is made of 2-3 mm steel plate folded edges. The width of the mounting plate 5 is 2-3 times the diameter of the sensor body 1. The length of the mounting plate 5 is 3-5 times the diameter of the sensor body 1. The height is 6-12 mm to ensure sufficient rigidity; the two folded edges of the mounting plate 5 have A / B mounting surfaces, and the A / B width is 10-20 mm.
[0036] The outer surface of the screw rod 6 is threadedly connected with a nut 7, which is made of metal material and is used to adjust the height of the connecting screw rod 6 and to place the mounting plate 5 so that the top of the mounting plate 5 is parallel to the outer surface of the device, thereby fixing the screw rod 6. One side of the nut 7 is clamped on one side of the mounting plate 5, and the nut 7 is located inside the mounting plate 5.
[0037] The implementation principle of the installation device of a temperature-vibration integrated sensor in the embodiment of the utility model is as follows:
[0038] 1. On the equipment surface, polish and clean the installation location, install the screw 6 and nut 7 on the installation plate 5, and preliminarily adjust the height of the screw 6 until the lower end of the screw 6 is close to the equipment surface;
[0039] 2. Apply industrial heat-resistant and corrosion-resistant quick-curing strong glue to the A / B surface of the mounting plate 5, attach it to the surface of the equipment, and cure it for 10-15 minutes so that the lower end of the screw 6 continues to be close to the surface of the equipment;
[0040] 3. The temperature probe 4 of the sensor body 1 extends from the upper part into the middle hole of the screw 6, and the sensor body 1 is tightened on the screw 6, the bottom of the sensor body 1 is tightly attached to the top of the mounting plate 5, and the temperature probe 4 is tightly attached to the surface of the equipment by the elastic force of the spring 3;
[0041] 4. Apply sealant around C of the mounting plate 5, which can be replaced by super glue, to prevent dust or water from splashing into the bottom of the temperature probe.
[0042] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. A mounting device for a temperature-vibration integrated sensor, Features: The invention comprises a sensor body (1), a mounting plate (5) and a device, wherein the bottom of the sensor body (1) is overlapped with the top of the mounting plate (5), the bottom of the mounting plate (5) is fixedly connected to the outer surface of the device, the top of the mounting plate (5) is provided with a through hole, a groove is formed at the bottom of the sensor body (1), a wire (2) is connected inside the groove, one end of the wire (2) is fixedly connected to a temperature probe (4), one end of the temperature probe (4) is clamped to the outer surface of the device, the temperature probe (4) is located inside the through hole, and a screw (6) is threadedly connected inside the groove.
2. The installation device of the temperature-vibration integrated sensor according to claim 1, Features: A spring (3) is fixedly connected to the top of the temperature probe (4), one end of the spring (3) is fixedly connected to the top of the inner wall of the groove, and the wire (2) is located inside the spring (3).
3. The installation device of the temperature-vibration integrated sensor according to claim 2, Features: A through cavity is provided inside the screw rod (6), and the interior of the through cavity is sleeved on the outer surface of the temperature probe (4).
4. The installation device of the temperature-vibration integrated sensor according to claim 3, Features: The interior of the through cavity is communicated with the interior of the groove.
5. The installation device of the temperature-vibration integrated sensor according to claim 4, Features: The outer surface of the screw rod (6) is sleeved inside the through hole, and the bottom end of the screw rod (6) is clamped on the outer surface of the device.
6. The installation device of the temperature-vibration integrated sensor according to claim 5, Features: The bottom of the mounting plate (5) is provided with two folded edges, and the connection between the folded edges of the mounting plate (5) and the top forms a 45° groove.
7. The installation device of the temperature-vibration integrated sensor according to claim 6, Features: The two folded edges are located on both sides of the screw rod (6) and are symmetrically distributed.
8. The installation device of the temperature-vibration integrated sensor according to claim 7, Features: The outer surface of the screw rod (6) is threadedly connected to a nut (7), one side of the nut (7) is clamped to one side of the mounting plate (5), and the nut (7) is located inside the mounting plate (5).
