Flange plate testing fixture

By designing a flange inspection tool with movable inner lining and rotating tube, the problem of inconvenience in the prior art is solved, and the flange is quickly clamped and multi-directional rotation is realized, making it easier to observe the outer wall of the flange. Improves the convenience and quality of testing.

CN222212631UActive Publication Date: 2024-12-20SICHUAN ZEJING AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420412824.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-05
Publication Date
2024-12-20
Estimated Expiration
2034-03-05

AI Technical Summary

Technical Problem

The lack of support in the prior art causes flange detectors to manually lift and rotate repeatedly, which is not convenient enough to meet the needs of use.

Method used

A flange inspection tool including a processing table, a mounting mechanism and a fixed column is designed. The inner lining is movable. Through the cooperation of the rotating tube and the adjustment screw, the flange is quickly clamped and multi-directional rotation is achieved, making it easy to observe. Are there any defects and cracks on the outer wall of the flange?

Benefits of technology

It improves the convenience and inspection quality of flange inspection, and can observe the flange from multiple surfaces to meet the needs of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange plate testing fixture, belongs to the technical field of flange processing, and aims to solve the problems that the prior art lacks a supporting testing fixture for the detection of a flange plate, the flange plate needs to be repeatedly rotated due to more observation surfaces, and the operation is not convenient enough. Comprising a machining table, a mounting mechanism and a fixing column, a moving groove is horizontally formed in the upper surface of the machining table, a bottom block is slidably mounted in the moving groove, the fixing column is fixedly connected to the bottom block, and the mounting mechanism is arranged above the fixing column; the mounting mechanism comprises a vertical rod, a lining disc and a rotating pipe, the vertical rod is vertically arranged, the rotating pipe is rotationally mounted above the vertical rod and penetrates through the vertical rod, one end of the rotating pipe is connected with a connecting rod, and the other end of the rotating pipe is provided with an adjusting screw in a threaded mode. According to the flange plate testing fixture, the flange plate can be quickly clamped, the operation is convenient, the lining plate is movably arranged, the clamped flange plate can be rotationally overhauled, and whether flaws and cracks exist on the outer wall of the flange plate or not can be observed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flange processing, and in particular relates to a flange plate inspection tool. Background Art

[0002] A flange is a connecting device that connects two pipes or a pipe to a device, usually consisting of two round plates and some bolts. They are usually used to install valves, pumps, instruments and other equipment in the pipeline system so that these devices can be easily disassembled and maintained. There are many different types and specifications of flanges. It is very important to choose the right flange according to the usage scenario and requirements. During the flange production process, the surface of the flange needs to be measured. It is usually necessary to detect the size, surface roughness and whether there are defects and cracks. However, the existing technology lacks supporting inspection tools for flange inspection. Inspectors need to manually lift the flange for detailed observation. Due to the large number of observation surfaces, the flange needs to be repeatedly rotated. The operation is not convenient enough and it is difficult to meet the use requirements. It can be widely promoted. Utility Model Content

[0003] (1) Technical issues to be resolved

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a flange inspection fixture, which aims to solve the problem that the prior art lacks support for flange inspection. Inspectors need to manually lift the flange for detailed observation. Since there are many observation surfaces, the flange needs to be repeatedly rotated, which makes the operation inconvenient.

[0005] (2) Technical solution

[0006] The cam is an adjustable speed gear, and the adjustable speed gear is connected with the adjustable gear to the upper and lower ends of the cam, so that the adjustable gear can be adjusted accordingly. Thanks to the setting of the inner lining disc, the flange can be clamped quickly and the operation is convenient. The inner lining disc is movable, and the clamped flange can be rotated for inspection to observe whether there are defects or cracks on the outer wall of the flange.

[0007] Preferably, two groups of guide grooves are vertically opened on the outer wall of the lining disk, and one end of the driving block extends out of the guide groove.

[0008] Preferably, the driving block is symmetrically distributed up and down with the center of the lining disk as the center, and the part of the driving block located inside the guide groove is connected to a spring. The spring is vertically arranged, and one end away from the driving block is fixedly connected to the inner wall of the guide groove.

[0009] Preferably, the connecting rod is fixed to the center of the lining disk, and one end of the connecting rod facing the rotating tube has a connecting groove.

[0010] Preferably, the end of the rotating tube is inserted into the inner side of the connecting groove, a rotating hole is formed on the rotating tube, and a fixing hole corresponding to the rotating hole is formed on the connecting rod. Thanks to the setting of the rotating tube, the clamped flange can be rotated, which is convenient for adjusting the observation surface.

[0011] Preferably, a rotating shaft is rotatably passed through the interior of the rotating hole, and the rotating shaft is fixedly connected to the fixing hole.

[0012] Preferably, the external fixed sleeve of the rotating shaft is provided with a driving gear, and the driving gear is rotatably arranged inside the rotating tube. The driving rod is located above the driving gear, and the bottom end surface of the driving rod is protruding with multiple groups of gear blocks adapted to the driving gear.

[0013] (3) Beneficial effects

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] Thanks to the setting of the inner lining disk, the utility model can quickly clamp the flange, and the operation is convenient. The inner lining disk is movably set, and the clamped flange can be rotated for inspection, and the outer wall of the flange can be observed to see whether there are defects or cracks. Through the movable connection between the connecting rod and the rotating tube, the connecting rod can be turned over with the rotating axis as the support point by rotating the adjusting screw at the end, so that the flange can be rotated and adjusted, which is convenient for multi-directional observation of the flange, improves the convenience of inspection, and can be observed from multiple sides. The inspection quality is high and meets the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the installation mechanism structure;

[0019] Figure 3 for Figure 2 The enlarged structural diagram at A in the middle;

[0020] Figure 4 Schematic diagram of the liner disk structure.

[0021] The markings in the attached drawings are: 1. processing table; 2. bottom block; 3. fixed column; 4. mounting mechanism; 5. movable groove; 6. adjusting screw; 7. driving rod; 8. vertical rod; 9. rotating tube; 10. supporting block; 11. lining disk; 12. rotating hole; 13. rotating shaft; 14. driving gear; 15. connecting groove; 16. connecting rod; 17. fixing hole; 18. spring; 19. driving block; 20. guide groove. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] This specific implementation is a flange inspection fixture, and its structural schematic diagram is as follows Figure 1 As shown, it includes a processing table 1, a mounting mechanism 4, and a fixed column 3. A movable groove 5 is horizontally opened on the upper surface of the processing table 1, and a bottom block 2 is slidably installed in the movable groove 5. The fixed column 3 is fixedly connected to the bottom block 2, and the mounting mechanism 4 is arranged above the fixed column 3.

[0024] Reference Figure 2 , Figure 3The mounting mechanism 4 includes a vertical rod 8, a lining plate 11, and a rotating tube 9. The vertical rod 8 is arranged vertically, and the rotating tube 9 is rotatably mounted above the vertical rod 8, and the rotating tube 9 passes through the vertical rod 8. A connecting rod 16 is connected to one end of the rotating tube 9, and an adjusting screw 6 is threadedly mounted on the other end. The end of the connecting rod 16 is fixedly connected to the lining plate 11, and the adjusting screw 6 is threadedly penetrated into the interior of the rotating tube 9, and the penetrated end is rotatably connected to the driving rod 7, and the driving rod 7 slides horizontally along the interior of the rotating tube 9; the connecting rod 16 is fixed at the center of the circle of the lining plate 11, and the connecting rod 16 has a connecting groove 15 at one end facing the rotating tube 9. The end of the rotating tube 9 penetrates the inner side of the connecting groove 15, and a rotating hole 12 is opened through the rotating tube 9, and a fixing hole 17 corresponding to the rotating hole 12 is opened on the connecting rod 16. A rotating shaft 13 is rotatably passed through the interior of the rotating hole 12, and the rotating shaft 13 is fixedly connected to the fixing hole 17. The outer fixed sleeve of the rotating shaft 13 is provided with a driving gear 14, which is rotatably arranged inside the rotating tube 9, and the driving rod 7 is located above the driving gear 14, and the bottom end surface of the driving rod 7 is protruding with multiple groups of gear blocks adapted to the driving gear 14. The flange to be inspected is placed on the lining plate 11, which is coaxially distributed with the flange, and the lining plate 11 penetrates into the central hollow of the flange.

[0025] Reference Figure 4 , support blocks 10 are provided on the upper surface and the bottom end surface of the lining disk 11. The support block 10 slides into the interior of the lining disk 11, and one end of the support block 10 that penetrates into the lining disk 11 is fixedly connected to a driving block 19. Two sets of guide grooves 20 are vertically opened on the outer wall of the lining disk 11, and one end of the driving block 19 extends out of the guide groove 20. The driving blocks 19 are symmetrically distributed up and down with the center of the lining disk 11 as the center of the circle, and the part of the driving block 19 located inside the guide groove 20 is connected to a spring 18. The spring 18 is vertically arranged, and one end away from the driving block 19 is fixedly connected to the inner wall of the guide groove 20. Release the pressure on the driving block 19, the spring 18 resets the support block 10 and quickly pops out, pressing against the inner wall of the flange. After the flange is installed, it can be inspected.

[0026] Working principle: When in use, first place the flange to be inspected on the lining disk 11. The lining disk 11 is cocentrically distributed with the flange, and the lining disk 11 is inserted into the central hollow of the flange. First pull the drive block 19, and the drive block 19 slides along the guide groove 20 to compress the spring 18. The sliding of the drive block 19 drives the support block 10 to shrink toward the inside of the lining disk 11, and the flange can be installed. Then release the pressure on the drive block 19, and the spring 18 resets the support block 10 to pop up quickly and press against the inner wall of the flange. After the flange is installed, it can be inspected to see if there are any defects or cracks on the outer wall of the flange. By rotating the rotating tube 9, the lining disk 1 1 is rotatable and can be rotated for inspection. At the same time, in order to facilitate the inspection of the end face of the flange, the connecting rod 16 can be rotated to adjust the installation direction of the flange, grasp the outer wall of the rotating tube 9, and then rotate the adjusting screw 6. The adjusting screw 6 extends or slides out along the internal thread of the rotating tube 9, driving the driving rod 7 at the other end to move. The tooth block on the bottom end face of the driving rod 7 fits with the driving gear 14. The driving gear 14 is then rotated by force, driving the rotating shaft 13 to rotate. The connecting rod 16 fixedly connected to the rotating shaft 13 can be turned over with the rotating shaft 13 as the support point, so that the flange can be rotated and adjusted, which is convenient for multi-directional observation of the flange and improves the convenience of maintenance.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A flange inspection fixture, comprising a processing table (1), a mounting mechanism (4) and a fixing column (3), It is characterized in that The upper surface of the processing table (1) is horizontally provided with a movable groove (5), a bottom block (2) is slidably mounted in the movable groove (5), a fixed column (3) is fixedly connected to the bottom block (2), and a mounting mechanism (4) is arranged above the fixed column (3); The mounting mechanism (4) comprises a vertical pole (8), an inner lining disk (11), and a rotating tube (9); the vertical pole (8) is arranged vertically; the rotating tube (9) is rotatably mounted above the vertical pole (8), and the rotating tube (9) passes through the vertical pole (8); one end of the rotating tube (9) is connected to a connecting rod (16), and the other end is threadedly mounted with an adjusting screw (6); the end of the connecting rod (16) is fixedly connected to the inner lining disk (11); the adjusting screw (6) is threadedly penetrated into the interior of the rotating tube (9), and the penetrated end is rotatably connected to a driving rod (7); the driving rod (7) slides horizontally along the interior of the rotating tube (9); The upper surface and the bottom end surface of the lining disk (11) are both provided with a support block (10), and the support block (10) slides into the interior of the lining disk (11), and one end of the support block (10) that penetrates into the lining disk (11) is fixedly connected to a driving block (19).

2. A flange inspection fixture according to claim 1, It is characterized in that Two groups of guide grooves (20) are vertically opened on the outer wall of the lining disk (11), and one end of the driving block (19) extends out of the guide groove (20).

3. A flange inspection fixture according to claim 2, It is characterized in that The driving block (19) is symmetrically distributed up and down with the center of the lining disk (11) as the center of the circle, and the part of the driving block (19) located inside the guide groove (20) is connected to a spring (18), and the spring (18) is arranged vertically, and one end away from the driving block (19) is fixedly connected to the inner wall of the guide groove (20).

4. A flange inspection fixture according to claim 1, It is characterized in that The connecting rod (16) is fixed to the center of the lining disc (11), and one end of the connecting rod (16) facing the rotating tube (9) is provided with a connecting groove (15).

5. A flange inspection tool according to claim 4, It is characterized in that The end of the rotating tube (9) penetrates into the inner side of the connecting groove (15), a rotating hole (12) is formed through the rotating tube (9), and a fixing hole (17) corresponding to the rotating hole (12) is formed on the connecting rod (16).

6. A flange inspection tool according to claim 5, It is characterized in that A rotating shaft (13) is rotatably passed through the interior of the rotating hole (12), and the rotating shaft (13) is fixedly connected to the fixing hole (17).

7. A flange inspection fixture according to claim 6, It is characterized in that The external fixed sleeve of the rotating shaft (13) is provided with a driving gear (14), and the driving gear (14) is rotatably arranged inside the rotating tube (9). The driving rod (7) is located above the driving gear (14), and the bottom end surface of the driving rod (7) is protrudingly provided with a plurality of groups of tooth blocks adapted to the driving gear (14).