Curled edge defect detection device for hot rolled plate

By designing a hot rolled edge defect detection device, multi-angle shooting of the hot rolled plate is achieved using clamping components and flip mechanisms, the problem of only one side being detected in the prior art is solved, and the detection efficiency and production quality are improved.

CN222212636UActive Publication Date: 2024-12-20沙钢控股集团有限公司 +2
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420752337.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2024-12-20
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing hot-rolled steel coil detection device can only detect one side of the plate, making it difficult to ensure the overall quality of the plate, especially the detection of the back and other angles is inconvenient.

Method used

A hot rolled edge defect detection device is designed, including a workbench, a conveying device, a lifting mechanism, a clamping assembly and a flip mechanism. Multi-angle shooting of the hot rolled plate is realized through the clamping assembly and a flip mechanism, using a camera and a display. Carry out comprehensive testing.

Benefits of technology

The detection of different surfaces and angles of the hot coil plate is realized, the detection efficiency is improved, and the production quality and wide range of application of the hot coil plate are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222212636U_ABST
    Figure CN222212636U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of detection, in particular to a hot rolled plate hemming defect detection device which comprises a workbench, a conveying device is arranged on the workbench, lifting mechanisms are arranged on the two sides of the conveying device respectively, stabilizing plates are fixed to the two lifting mechanisms respectively, and the stabilizing plates are arranged on the workbench. Clamping assemblies are rotationally mounted on the two stabilizing plates correspondingly, and a turnover mechanism is connected to one clamping assembly. After the hot rolling plate body is clamped and fixed through the clamping assembly, the driving block can push one end of the push plate to move downwards through downward pressing of the power rod, when the power rod resets, the driving block can be matched with the next tooth of the ratchet wheel, rotation of the ratchet wheel is achieved, it is guaranteed that the camera body shoots different faces or angles of the hot rolling plate, and the shooting efficiency is improved. Shooting pictures of all the faces are prompted to be transmitted to the displayer to be displayed, detection personnel can conveniently and visually observe the multiple faces and angles of the hot-rolled plate, rapid observation and detection are achieved, the detection efficiency is improved, and the production quality of the hot-rolled plate is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to a hot rolled plate edge defect detection device. Background Art

[0002] Hot rolled coil is made of slab as raw material, which is made into strip steel by rough rolling unit and finishing rolling unit after heating. According to different needs of users, it is processed into steel plate through different finishing lines. After the hot rolled coil is processed, in order to inspect the quality of the hot rolled coil, the defect detection device will be used to detect the curling of the hot rolled coil to achieve high-quality production of hot rolled coil.

[0003] For example, the existing Chinese patent application CN207832694U discloses an online inspection device for hot-rolled stainless steel coils. This patent uses a motor to drive the lead screw to rotate, prompting a high-speed linear array camera to move left and right to perform online inspection on different positions on the surface of the hot-rolled plate. However, during the inspection process, only one side of the plate can be inspected, and it is not convenient to inspect the back or other angles, making it difficult to ensure the quality of the plate after inspection. Utility Model Content

[0004] The utility model provides a hot rolled plate edge defect detection device to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] A hot rolled plate hemming defect detection device comprises a workbench, a conveying device is arranged on the workbench, lifting mechanisms are arranged on both sides of the conveying device, stabilizing plates are fixed on the two lifting mechanisms, clamping components are rotatably mounted on the two stabilizing plates, and a flipping mechanism is connected to one of the clamping components, the flipping mechanism is installed on one of the lifting mechanisms, a gantry connected to the workbench is arranged above the conveying device, a camera body is arranged on the gantry, and a display is arranged on the workbench, and the display is electrically connected to the camera body;

[0007] The flipping mechanism includes a fixed frame connected to the lifting mechanism, a sleeve and a spring connected to the fixed frame, a power rod movably passing through the sleeve, a driving block connected to the bottom end of the power rod, a push plate movably passing through the driving block and connected to the spring, and a ratchet abutting against one end of the push plate, the ratchet is fixedly connected to a clamping assembly, and a reset spring is fixedly connected to the inner cavity of the sleeve, the other end of the reset spring is connected to a pressure plate, and the pressure plate is arranged in the inner cavity of the sleeve and fixedly connected to the power rod.

[0008] Preferably, the clamping assembly includes a rotating shaft rotatably mounted on a stabilizing plate, a positioning slot block connected to one end of the rotating shaft, a bidirectional screw rod rotatably mounted in the positioning slot block, a clamping plate connected to the forward and reverse threaded sections of the bidirectional screw rod, and a handle arranged on the outside of the positioning slot block and connected to one end of the bidirectional screw rod.

[0009] Preferably, the lifting mechanism includes a cylinder installed on the workbench, a lifting plate connected to the output end of the cylinder, guide rods connected to both ends of the lifting plate, and mounting plates respectively connected to the guide rods, and the fixing frame is fixedly mounted on the mounting plate.

[0010] Preferably, a limiting groove is provided on the inner wall of the positioning groove block, a limiting block is slidably arranged in the limiting groove, and the limiting block is fixedly connected to the clamping plate.

[0011] Preferably, the conveying device includes a motor installed on a workbench, a sprocket connected to an output end of the motor, a transmission chain meshed with the sprocket, and a plurality of conveying rollers driven by the transmission chain.

[0012] Preferably, a linear module is fixedly mounted on the gantry, and the camera body is fixedly mounted on a slide of the linear module.

[0013] Preferably, the camera body and the rotating shaft are on the same vertical plane.

[0014] Preferably, support legs are respectively connected to the four corners of the bottom of the workbench.

[0015] By adopting the above technical solution, the beneficial effects achieved by the utility model are as follows:

[0016] In the utility model, after the hot coil body is clamped and fixed by the clamping assembly, the power rod is pressed downward so that the driving block can push one end of the push plate to move downward, and when the power rod is reset, it can cooperate with the next tooth of the ratchet to realize the rotation of the ratchet, and the rotation mode is manually driven, which is convenient for manual observation and rotation after the camera body is photographed, ensuring that the hot coil is photographed from different sides or angles with the cooperation of the ratchet, the clamping assembly and the camera body, prompting each picture to be transmitted to the display for display, so that the inspection personnel can intuitively observe multiple sides and angles of the hot coil, quickly observe and inspect, improve the inspection efficiency, and ensure the production quality of the hot coil.

[0017] In the utility model, by rotating the twist handle, the twist handle can drive the two clamping plates to approach each other through the bidirectional screw rod to clamp and fix the two ends of the hot rolled plate respectively, so as to meet the needs of clamping and fixing hot rolled plates of different thicknesses. The device can be used to detect hot rolled plates of different sizes, with a wide range of applications and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a three-dimensional left-side structural schematic diagram of the utility model;

[0020] Figure 3 for Figure 1 The enlarged structural diagram is shown in the figure;

[0021] Figure 4 It is a schematic diagram of the internal structure of the sleeve of the utility model.

[0022] In the figure: 1. Workbench;

[0023] 2. Conveying device; 21. Motor; 22. Sprocket; 23. Transmission chain; 24. Conveying roller;

[0024] 3. Lifting mechanism; 31. Cylinder; 32. Lifting plate; 33. Guide rod; 34. Mounting plate;

[0025] 4. Stabilize the board;

[0026] 6. Clamping assembly; 61. Rotating shaft; 62. Positioning slot block; 63. Bidirectional screw rod; 64. Clamping plate; 65. Twist handle; 66. Limiting slot;

[0027] 7. Turning mechanism; 71. Fixing frame; 72. Sleeve; 73. Shrapnel; 74. Power rod; 75. Driving block; 76. Push plate; 77. Ratchet; 78. Return spring; 79. Press plate;

[0028] 8. Gantry; 9. Linear module; 10. Camera body; 11. Display. DETAILED DESCRIPTION

[0029] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure. Example

[0031] like Figure 1-4As shown, the utility model provides a hot rolled plate hemming defect detection device, including a workbench 1, a conveying device 2 is arranged on the workbench 1, and lifting mechanisms 3 are respectively arranged on both sides of the conveying device 2, and two stabilizing plates 4 are respectively fixed on the two lifting mechanisms 3, and clamping components 6 are respectively rotatably installed on the two stabilizing plates 4, and a turning mechanism 7 is connected to one clamping component 6, and the turning mechanism 7 is installed on one lifting mechanism 3, and a gantry 8 connected to the workbench 1 is arranged above the conveying device 2, and a camera body 10 is arranged on the gantry 8, and a display 11 is arranged on the workbench 1, and the display 11 is electrically connected to the camera body 10;

[0032] The flipping mechanism 7 includes a fixed frame 71 connected to the lifting mechanism 3, a sleeve 72 and a spring 73 connected to the fixed frame 71, a power rod 74 movably passing through the sleeve 72, a driving block 75 connected to the bottom end of the power rod 74, a push plate 76 movably passing through the driving block 75 and connected to the spring 73, and a ratchet 77 abutting against one end of the push plate 76. The ratchet 77 is fixedly connected to a clamping assembly 6, and a reset spring 78 is fixedly connected to the inner cavity of the sleeve 72. The other end of the reset spring 78 is connected to a pressure plate 79. The pressure plate 79 is arranged in the inner cavity of the sleeve 72 and fixedly connected to the power rod 74.

[0033] In this embodiment, the clamping assembly 6 includes a rotating shaft 61 rotatably mounted on the stabilizing plate 4, a positioning slot block 62 connected to one end of the rotating shaft 61, a bidirectional screw 63 rotatably mounted in the positioning slot block 62, a clamping plate 64 connected to the forward and reverse threaded sections of the bidirectional screw 63, and a handle 65 arranged on the outer side of the positioning slot block 62 and connected to one end of the bidirectional screw 63. A limiting slot 66 is provided on the inner wall of the positioning slot block 62, and a limiting block is slidably arranged in the limiting slot 66, and the limiting block is fixedly connected to the clamping plate 64.

[0034] Specifically, by utilizing the design of the limiting groove 66, the two clamping plates 64 can be driven to move closer to or farther from each other when the bidirectional screw rod 63 rotates, thereby achieving the clamping and fixing of the hot rolled plate, and the effect of clamping and fixing hot rolled plates of different thicknesses can be achieved. Based on this, when the clamping plate 64 is in use, an anti-slip textured rubber pad can be provided on its surface to increase the friction between the clamping plate 64 and the hot rolled plate, thereby ensuring the stability of the hot rolled plate when it is flipped.

[0035] In this embodiment, the lifting mechanism 3 includes a cylinder 31 installed on the workbench 1, a lifting plate 32 connected to the output end of the cylinder 31, guide rods 33 connected to the two end sides of the lifting plate 32, and mounting plates 34 respectively connected to the guide rods 33, and the fixing frame 71 is fixedly installed on the mounting plate 34.

[0036] Specifically, two cylinders 31 and lifting plates 32 are provided. When the two cylinders 31 work simultaneously to drive the lifting plates 32 to rise, the lifting plates 32 can drive the mounting plates 34 to rise through the guide rods 33, thereby lifting the clamped hot rolled plate. After the hot rolled plate is lifted, there is a certain space between it and the conveying rollers 24, which can be used to meet the requirements of the flipping of the hot rolled plate. When the hot rolled plate is flipped, the camera body 10 takes pictures of different surfaces or angles of the hot rolled plate, and transmits the pictures to the display 11 for observation and detection by the staff.

[0037] In this embodiment, a linear module 9 is fixedly installed on the gantry 8, and a camera body 10 is fixedly installed on a slide of the linear module 9. Specifically, the linear module 9 is used to drive the movement of the camera body 10, so that the camera body 10 can take a more comprehensive picture of the hot rolled plate.

[0038] In this embodiment, the conveying device 2 includes a motor 21 installed on the workbench 1, a sprocket 22 connected to the output end of the motor 21, a transmission chain 23 engaged with the sprocket 22, and a plurality of conveying rollers 24 driven by the transmission chain 23. Specifically, the motor 21 can drive the plurality of conveying rollers 24 to rotate through the sprocket 22 and the transmission chain 23. The linkage of this technical structure is biased towards the prior art and is not elaborated in detail herein. When the plurality of conveying rollers 24 are installed, the height of the conveying rollers 24 should be higher than the height of the guard plate on the conveying device 2, so as to meet the conveying of the hot rolled plate.

[0039] In this embodiment, the camera body 10 and the rotating shaft 61 are on the same vertical plane. Specifically, when the hot rolled plate is clamped, fixed and flipped, the camera body 10 can fully capture different surfaces and angles of the hot rolled plate, which is conducive to comprehensive detection and ensures the production quality of the hot rolled plate.

[0040] In this embodiment, support legs are respectively connected to the four corners of the bottom of the workbench 1, which are specifically used to stabilize the workbench 1, prompt the lifting mechanism 3 and the turning mechanism 7 on the workbench 1 to work, and realize the detection of hot rolled plates.

[0041] The working principle and use process of the utility model are as follows: when in use, the hot coiled plate must first be placed on the conveying roller 24 for conveying. During the conveying, the two ends of the hot coiled plate extend to the two sides of the guard plate of the conveying device 2. When the hot coiled plate is conveyed to the clamping assembly 6, the conveying device 2 is stopped by manual control, and then the screw handle 65 is manually turned so that the screw handle 65 drives the bidirectional screw rod 63 to rotate, so that the two clamping plates 64 can approach each other to clamp and fix the two ends of the hot coiled plate respectively. During this period, the linear module 9 can drive the camera body 10 to move back and forth to achieve a comprehensive shot of one side of the hot coiled plate, and transmit the shot data to the display 11 for display. After clamping and fixing, the cylinder 31 works so that the lifting plate 32 can drive the mounting plate 34 to rise via the guide rod 33, so that the clamping assembly 6 drives the hot coiled plate to leave the conveying device 2. After reaching a certain height, the power rod 74 is manually pushed so that the dynamic The locking cam 75 is pressed against the locking cam 76 to release the locking cam 78, thereby locking the locking cam 76 in the locking cam 76. The locking cam 76 is pressed against the support cam 74 to release the locking cam 78.

[0042] In the present utility model, the term "plurality" refers to two or more than two, unless otherwise clearly defined. The term "and / or" used in this article includes any and all combinations of one or more related listed items. The terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0043] It should be noted that when an element is referred to as being "assembled on", "installed on", "fixed on" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0044] In the description of this specification, the description of the terms "one embodiment", "some embodiments", "specific embodiments", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A hot rolled plate edge defect detection device, characterized in that: The invention comprises a workbench (1), wherein a conveying device (2) is arranged on the workbench (1), and lifting mechanisms (3) are respectively arranged on both sides of the conveying device (2), and two stabilizing plates (4) are respectively fixed on the two lifting mechanisms (3), and clamping assemblies (6) are respectively rotatably mounted on the two stabilizing plates (4), and one of the clamping assemblies (6) is connected to a flipping mechanism (7), and the flipping mechanism (7) is mounted on one of the lifting mechanisms (3), and a gantry (8) connected to the workbench (1) is arranged above the conveying device (2), and a camera body (10) is arranged on the gantry (8), and a display (11) is arranged on the workbench (1), and the display (11) is electrically connected to the camera body (10); The flip mechanism (7) comprises a fixing frame (71) connected to the lifting mechanism (3), a sleeve (72) and a spring (73) connected to the fixing frame (71), a power rod (74) movably passing through the sleeve (72), a driving block (75) connected to the bottom end of the power rod (74), a push plate (76) movably passing through the driving block (75) and connected to the spring (73), and a ratchet (77) abutting against one end of the push plate (76), wherein the ratchet (77) is fixedly connected to a clamping assembly (6), and a return spring (78) is fixedly connected to the inner cavity of the sleeve (72), and the other end of the return spring (78) is connected to a pressure plate (79), and the pressure plate (79) is arranged in the inner cavity of the sleeve (72) and fixedly connected to the power rod (74).

2. The hot rolled plate edge defect detection device according to claim 1 is characterized in that: The clamping assembly (6) comprises a rotating shaft (61) rotatably mounted on the stabilizing plate (4), a positioning slot block (62) connected to one end of the rotating shaft (61), a bidirectional screw rod (63) rotatably mounted in the positioning slot block (62), a clamping plate (64) connected to the forward and reverse threaded sections of the bidirectional screw rod (63), and a twisting handle (65) provided on the outside of the positioning slot block (62) and connected to one end of the bidirectional screw rod (63).

3. The hot rolled plate edge defect detection device according to claim 1 is characterized in that: The lifting mechanism (3) comprises a cylinder (31) mounted on the workbench (1), a lifting plate (32) connected to the output end of the cylinder (31), guide rods (33) connected to both ends of the lifting plate (32), and mounting plates (34) respectively connected to the guide rods (33), and the fixing frame (71) is fixedly mounted on the mounting plate (34).

4. The hot rolled plate edge defect detection device according to claim 2 is characterized in that: The inner wall of the positioning slot block (62) is provided with a limiting slot (66), a limiting block is slidably disposed in the limiting slot (66), and the limiting block is fixedly connected to the clamping plate (64).

5. The hot rolled plate edge defect detection device according to claim 1 is characterized in that: The conveying device (2) comprises a motor (21) mounted on a workbench (1), a sprocket (22) connected to an output end of the motor (21), a transmission chain (23) meshed with the sprocket (22), and a plurality of conveying rollers (24) driven by the transmission chain (23).

6. The hot rolled plate edge defect detection device according to claim 1 is characterized in that: A linear module (9) is fixedly mounted on the gantry (8), and the camera body (10) is fixedly mounted on a slide table of the linear module (9).

7. The hot rolled plate edge defect detection device according to claim 2, characterized in that: The camera body (10) and the rotating shaft (61) are located on the same vertical plane.

8. The hot rolled plate edge defect detection device according to claim 1 is characterized in that: Support legs are respectively connected to the four corners of the bottom of the workbench (1).