Cutter breakage detection device

Abstract

The utility model discloses a cutter breaking detection device, which comprises a fixed seat and a nondestructive detector, the left side of the top of the fixed seat is fixedly connected with a bearing plate, the left side of the bearing plate is fixedly provided with a motor, and the left side of the motor is fixedly connected with a rotating rod. Through the motor, the rotating rod is conveniently driven to rotate, so that the rotating rod drives the first belt pulley to rotate, the first belt pulley rotates to drive the surface belt body to rotate, the belt body rotates to drive the second belt pulley to rotate, the second belt pulley rotates to drive the rotating rod to rotate, and the rotating rod drives the clamping seat to rotate; the clamping seat rotates to drive the clamped cutter to turn over to a surface needing to be detected, so that the manual turning time of a worker is saved, the working efficiency of the equipment is improved, the trouble of the worker is solved, and a sliding plate is conveniently pushed to move through an electric push rod, so that the sliding plate drives a connecting block to move.

Description

Technical Field

[0001] The utility model relates to the technical field of tool detection, in particular to a tool breakage detection device. Background Art

[0002] At present, in the field of mechanical processing, straight shank tools often encounter material problems of the processed parts (such as sand or too hard material), excessive machining allowance, and tool wear and failure to replace in time during machining, causing the tool to be broken due to excessive force load, thereby triggering a chain reaction and secondary accidents, such as tool collision, tool disc damage, parts scrapping and a series of quality and safety problems. After the tool is used, it is necessary to inspect the tool, otherwise it will cause at least two tools to be scrapped for each workpiece, or even scrap the workpiece and cause a collision accident, causing huge losses. Therefore, non-destructive testing equipment is needed to inspect the tool;

[0003] However, the existing detection devices are usually clamped on the workbench by a fixture, and then the surface and interior are non-destructively tested by non-destructive testing equipment. The clamping of the fixture replaces the support of the workers' hands, thereby improving the stability of the processing. Since the tool clamped by the fixture is fixed, when other surfaces need to be tested, the staff needs to manually flip and adjust the angle of the tool, which reduces the efficiency of the detection and wastes the staff's time. For this reason, we propose a tool breakage detection device to solve the above problem. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the deficiencies of the prior art, the purpose of the utility model is to provide a tool breakage detection device which achieves the function of flipping adjustment.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a tool broken tool detection device, comprising a fixed seat and a non-destructive testing instrument, the left side of the top of the fixed seat is fixedly connected to a bearing plate, the left side of the bearing plate is fixedly installed with a motor, the left side of the motor is fixedly connected to a rotating rod, the surface of the rotating rod is sleeved with a first pulley, and the surface of the first pulley is sleeved with a belt body, one side of the inner cavity of the belt body is sleeved with a second pulley, the inner cavity of the second pulley is sleeved with a rotating rod, one side of the rotating rod passes through the inner side of the bearing plate and is fixedly connected to a clamping seat, the top of the inner cavity of the clamping seat is fixedly connected with an electric push rod, the bottom of the electric push rod is fixedly connected with a sliding plate, the surface of the sliding plate is fixedly connected with a connecting block, and the surface of the connecting block passes through the outside of the clamping seat and is fixedly connected with a clamping plate, and the bottom of the right side of the clamping seat is fixedly connected with a placing plate.

[0008] As a preferred solution, a shell is fixedly connected to the top of the right side of the supporting plate, a cylinder is fixedly connected to the left side of the inner cavity of the shell, a mounting plate is fixedly connected to the right side of the cylinder, and the top of the nondestructive testing instrument is fixedly mounted on the bottom of the mounting plate.

[0009] Through the above technical solution, the cylinder is used to facilitate the movement of the mounting plate, so that the mounting plate drives the nondestructive testing instrument to move, which can effectively expand the detection range and improve the detection efficiency.

[0010] As a preferred solution, fixing columns are fixedly connected to the four sides of the bottom of the fixing seat, and an anti-slip pad is fixedly connected to the bottom of the fixing column.

[0011] Through the above technical solution, the device can be easily supported by fixing the column.

[0012] As a preferred solution, both sides of the inner cavity of the clamp seat are fixedly connected with slide rails, and both sides of the sliding plate are slidably connected in the inner cavity of the slide rails.

[0013] Through the above technical solution, the sliding stability of the sliding plate is improved through the sliding rail.

[0014] As a preferred solution, mounting blocks are fixedly connected to both sides of the connection block, and mounting bolts are arranged on the surfaces of the mounting blocks.

[0015] Through the above technical solution, the connection block can be easily disassembled and assembled through the mounting block and the mounting bolts.

[0016] As a preferred solution, a bearing is fixedly connected to the right side of the bearing plate, and the surface of the rotating rod is rotatably connected to the inner cavity of the bearing.

[0017] Through the above technical solution, the stability of the rotation of the rotating rod is improved through the bearing.

[0018] Three beneficial effects

[0019] Compared with the prior art, the utility model provides a tool breakage detection device having the following beneficial effects.

[0020] 1. The utility model uses a motor to drive the rotating rod to rotate, so that the rotating rod drives the first pulley to rotate, and the rotation of the first pulley drives the surface belt body to rotate, and the rotation of the belt body drives the second pulley to rotate, and the rotation of the second pulley drives the rotating rod to rotate, and the rotation of the clamping seat drives the clamped tool to flip to the surface that needs to be inspected, thereby saving the staff's time for manual flipping, improving the work efficiency of the equipment, and solving the troubles of the staff. Through the electric push rod, it is easy to push the sliding plate to move, so that the sliding plate drives the connecting block to move, and the connecting block drives the clamping plate to move, and the clamping plate moves to clamp the tool placed on the surface of the placement plate, thereby improving the stability of the detection.

[0021] 2. The utility model facilitates the movement of the mounting plate by means of the cylinder, so that the mounting plate drives the nondestructive testing instrument to move, which can effectively expand the detection range and improve the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a cross-sectional view of the clamping seat structure of the utility model.

[0024] In the figure: 1. fixed seat; 2. fixed column; 3. bearing plate; 4. rotating rod; 5. second pulley; 6. belt body; 7. first pulley; 8. rotating rod; 9. motor; 10. housing; 11. cylinder; 12. mounting plate; 13. non-destructive testing instrument; 14. clamping seat; 15. bearing; 16. clamping plate; 17. placement plate; 18. sliding plate; 19. slide rail; 20. electric push rod; 21. connecting block. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-2The utility model discloses a tool broken knife detection device, comprising a fixed seat 1 and a non-destructive testing instrument 13, a bearing plate 3 is fixedly connected to the left side of the top of the fixed seat 1, a motor 9 is fixedly installed on the left side of the bearing plate 3, a rotating rod 8 is fixedly connected to the left side of the motor 9, a first pulley 7 is sleeved on the surface of the rotating rod 8, and a belt body 6 is sleeved on the surface of the first pulley 7, a second pulley 5 is sleeved on one side of the inner cavity of the belt body 6, a rotating rod 4 is sleeved on the inner cavity of the second pulley 5, a clamping seat 14 is fixedly connected to the top of the inner cavity of the clamping seat 14 with an electric push rod 20, a sliding plate 18 is fixedly connected to the bottom of the electric push rod 20, a connecting block 21 is fixedly connected to the surface of the sliding plate 18, and a clamping plate 16 is fixedly connected to the surface of the connecting block 21 through the outside of the clamping seat 14, and a placing plate 17 is fixedly connected to the bottom of the right side of the clamping seat 14.

[0027] Through the above technical scheme, the motor 9 can be used to drive the rotating rod 8 to rotate, so that the rotating rod 8 drives the first pulley 7 to rotate, and the rotation of the first pulley 7 drives the surface belt body 6 to rotate, and the rotation of the belt body 6 drives the second pulley 5 to rotate, and the rotation of the second pulley 5 drives the rotating rod 4 to rotate, and the rotating rod 4 drives the clamping seat 14 to rotate, and the rotation of the clamping seat 14 drives the clamped tool to flip to the surface that needs to be inspected, thereby saving the staff's time for manual flipping, improving the work efficiency of the equipment, and solving the troubles of the staff. Through the electric push rod 20, it is easy to push the sliding plate 18 to move, so that the sliding plate 18 drives the connecting block 21 to move, and the connecting block 21 drives the clamping plate 16 to move, and the clamping plate 16 moves to clamp the tool placed on the surface of the placement plate 17, thereby improving the stability of the detection.

[0028] Specifically, the top of the right side of the bearing plate 3 is fixedly connected with a shell 10, the left side of the inner cavity of the shell 10 is fixedly connected with a cylinder 11, the right side of the cylinder 11 is fixedly connected with a mounting plate 12, and the top of the non-destructive testing instrument 13 is fixedly installed on the bottom of the mounting plate 12, the bottom of the fixed seat 1 is fixedly connected with a fixing column 2, the bottom of the fixing column 2 is fixedly connected with an anti-slip pad, the inner cavity of the clamping seat 14 is fixedly connected with a slide rail 19 on both sides, the sliding plate 18 is slidably connected in the inner cavity of the slide rail 19 on both sides, and the connecting block 21 is fixedly connected with a The mounting block is provided with mounting bolts on its surface, a bearing 15 is fixedly connected to the right side of the bearing plate 3, and the surface of the rotating rod 4 is rotatably connected to the inner cavity of the bearing 15. When the tool to be clamped needs to be inspected, the user starts the cylinder 11 and the non-destructive detector 13 at the same time through the external controller, and the mounting plate 12 is pushed to move by the cylinder 11, and the non-destructive detector 13 is driven to move by the mounting plate 12. At the same time, the tool can be inspected by the non-destructive detector 13, which can effectively expand the scope of inspection and improve the efficiency of inspection.

[0029] The working principle of the utility model is as follows: first, the user places the tool to be inspected on the surface of the placement plate 17, and then the user starts the electric push rod 20 through the external controller, and the electric push rod 20 pushes the sliding plate 18 to move, and the sliding plate 18 drives the connecting block 21 to move, and the connecting block 21 drives the clamping plate 16 to move to clamp the tool placed on the surface of the placement plate 17, thereby improving the stability of tool inspection, and then the user starts the cylinder 11 and the non-destructive detector 13 at the same time through the external controller, and the cylinder 11 drives the mounting plate 12 to move, and the mounting plate 12 drives the non-destructive detector 13 to move, and at the same time, the non-destructive detector 13 can inspect the tool, which can effectively The detection range is expanded and the detection efficiency is improved. When it is necessary to detect other surfaces of the tool, the user starts the motor 9 through the external controller, and the motor 9 drives the rotating rod 8 to rotate, and the rotating rod 8 drives the first pulley 7 to rotate. The rotation of the first pulley 7 drives the belt body 6 to rotate, and the belt body 6 drives the second pulley 5 to rotate, and the second pulley 5 drives the rotating rod 4 to rotate, and the rotating rod 4 drives the clamping seat 14 to rotate. The rotation of the clamping seat 14 drives the tool clamped on the surface to rotate to the detection surface, so that the non-destructive testing instrument 13 can detect its surface, thereby saving the time of manual flipping by the staff, improving the working efficiency of the equipment, and solving the trouble of the staff.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A tool breakage detection device, comprising a fixing seat (1) and a non-destructive testing instrument (13), characterized in that: The left side of the top of the fixed seat (1) is fixedly connected to a bearing plate (3), the left side of the bearing plate (3) is fixedly installed with a motor (9), the left side of the motor (9) is fixedly connected to a rotating rod (8), the surface of the rotating rod (8) is sleeved with a first belt pulley (7), and the surface of the first belt pulley (7) is sleeved with a belt body (6), one side of the inner cavity of the belt body (6) is sleeved with a second belt pulley (5), the inner cavity of the second belt pulley (5) is sleeved with a rotating rod (4), and the rotating rod ( 4) is passed through one side to the inner side of the carrier plate (3) and is fixedly connected to a clamp seat (14); the top of the inner cavity of the clamp seat (14) is fixedly connected to an electric push rod (20); the bottom of the electric push rod (20) is fixedly connected to a sliding plate (18); the surface of the sliding plate (18) is fixedly connected to a connecting block (21); the surface of the connecting block (21) passes through the outside of the clamp seat (14) and is fixedly connected to a clamp plate (16); the bottom of the right side of the clamp seat (14) is fixedly connected to a placement plate (17).

2. A tool breakage detection device according to claim 1, characterized in that: The top of the right side of the carrying plate (3) is fixedly connected to a shell (10), the left side of the inner cavity of the shell (10) is fixedly connected to a cylinder (11), the right side of the cylinder (11) is fixedly connected to a mounting plate (12), and the top of the non-destructive testing instrument (13) is fixedly mounted on the bottom of the mounting plate (12).

3. The tool breakage detection device according to claim 1, characterized in that: The fixing base (1) is fixedly connected to fixing columns (2) on all four sides of its bottom, and an anti-slip pad is fixedly connected to the bottom of the fixing column (2).

4. The tool breakage detection device according to claim 1, characterized in that: Both sides of the inner cavity of the clamp seat (14) are fixedly connected to slide rails (19), and both sides of the sliding plate (18) are slidably connected to the inner cavity of the slide rails (19).

5. The tool breakage detection device according to claim 1, characterized in that: Both sides of the connection block (21) are fixedly connected with mounting blocks, and the surfaces of the mounting blocks are provided with mounting bolts.

6. The tool breakage detection device according to claim 1, characterized in that: A bearing (15) is fixedly connected to the right side of the bearing plate (3), and the surface of the rotating rod (4) is rotatably connected to the inner cavity of the bearing (15).

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