Super-bending-resistant watertight cable
By adopting a multi-layer structural design in ultra-bending watertight cables, including insulating sleeves, shielding layers and elastic mid-layer skin, the problem of material fatigue and heat dissipation during the bending process is solved, and higher bending resistance and electromagnetic interference are achieved. Reduce, improving the safety and fire resistance of the cable.
Patent Information
- Application Number
- CN202323629555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-29
AI Technical Summary
The existing ultra-bending watertight cables are prone to fatigue damage during bending, and the sealing structure leads to poor heat dissipation effect, affecting performance and life.
Using a design structure including cable core, insulating sleeve, shielding layer, braided layer and sheath, partition strips and flame retardant are installed inside the insulating sleeve, fluoroplastic material and hollow structure, braided layer and shielding layer are wound outside the non-woven fabric bag The belt, the middle layer of the outer skin is an elastomer.
It improves the bending resistance and heat dissipation of the cable, reduces the impact of electromagnetic interference, and improves safety and fire resistance.
Smart Images

Figure CN222213795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cables, in particular to a super-bending-resistant watertight cable. Background Art
[0002] Super-bending watertight cable is a special cable with the characteristics of bending resistance, water pressure resistance, anti-interference, high temperature resistance, excellent safety performance and high reliability. It is suitable for occasions with more complex bends and higher requirements on cable performance, such as underwater, high temperature, high pressure and other environments.
[0003] During the bending process of existing ultra-bending watertight cables, external forces act on the cables, causing the conductors, insulation layers and other materials inside the cables to be squeezed and stretched to varying degrees. Long-term bending can easily lead to fatigue damage of the cable materials, and ultra-bending watertight cables usually adopt a sealing structure to ensure the waterproof performance of the cables. However, this sealing structure will make the heat dissipation effect inside the cable worse, causing the temperature of the cable to rise during use, thereby affecting the performance and life of the cable.
[0004] Therefore, it is necessary to invent super bending resistant watertight cables to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a super bending-resistant watertight cable to solve the above-mentioned technical deficiencies.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultra-bending resistant watertight cable, comprising a cable core, wherein every two cable cores form a group, and there are two groups of cable cores in total, and the outside of each group of cable cores is wrapped with an insulating sleeve, and the outsides of the two insulating sleeves are wrapped with a shielding layer, and two cables are arranged outside the insulating sleeve and wrapped in the shielding layer, the outside of the shielding layer is wrapped with a middle layer outer skin, the outside of the middle layer outer skin is wrapped with a braided layer, and the outside of the braided layer is wrapped with a sheath.
[0007] As a preferred embodiment of the utility model, a partition bar is provided on one side of the interior of the two insulating sleeves, a plurality of holes are opened on the partition bar, the interior of the insulating sleeve and the side away from the partition bar is filled with flame retardant, and the interior of the insulating sleeve and the side close to the partition bar is a hollow structure.
[0008] As a preferred solution of the utility model, the insulating sleeve is made of fluoroplastic material, and each two groups of cable cores are twisted in pairs inside the corresponding insulating sleeves.
[0009] As a preferred solution of the utility model, the outsides of the braided layer and the shielding layer are both wrapped with non-woven fabric tapes, and the middle layer outer skin is an elastomeric structure.
[0010] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0011] 1. The cable adopts a special design structure, which makes the cable not easily damaged during the bending process. It can withstand a larger bending radius and bending times, and is suitable for occasions with more complex bending. The cable is designed with electromagnetic interference issues in mind, and uses structures such as shielding layers and partition strips to effectively reduce the impact of electromagnetic interference on cable transmission signals and improve the heat dissipation effect inside the cable. At the same time, the cable adopts flame-retardant materials and hollow structures, and has good safety performance and good fire resistance. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0013] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0014] Figure 2 It is a cross-sectional view of the insulating sleeve of the utility model;
[0015] Figure 3 is a cross-sectional view of the cable of the utility model;
[0016] Figure 4 For this utility model Figure 2 Magnified view of area A.
[0017] Description of reference numerals:
[0018] 1. Cable core; 2. Insulation sleeve; 3. Sheath; 4. Middle outer skin; 5. Braided layer; 6. Shielding layer; 7. Partition strip; 8. Cabling; 9. Holes. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0020] The utility model provides Figure 1-4The super-bending-resistant watertight cable shown includes a cable core 1, each two cable cores 1 form a group, and there are two groups of cable cores 1 in total. The outside of each group of cable cores 1 is wrapped with an insulating sleeve 2, the outside of the two insulating sleeves 2 is wrapped with a shielding layer 6, and two cables 8 are arranged outside the insulating sleeve 2 and wrapped in the shielding layer 6. The outside of the shielding layer 6 is wrapped with a middle outer skin 4, the outside of the middle outer skin 4 is wrapped with a braided layer 5, and the outside of the braided layer 5 is wrapped with a sheath 3. The sheath 3 is made of high-strength, wear-resistant synthetic material, which can effectively protect the cable from the influence of the external environment.
[0021] Furthermore, in the above technical solution, a partition bar 7 is provided on one side of the interior of the two insulating sleeves 2, a plurality of holes 9 are opened on the partition bar 7, the interior of the insulating sleeve 2 and the side away from the partition bar 7 are filled with flame retardants, and the interior of the insulating sleeve 2 and the side close to the partition bar 7 are hollow structures.
[0022] Furthermore, in the above technical solution, the insulating sleeve 2 is made of fluoroplastic material, which has good heat resistance, cold resistance and chemical corrosion resistance, and can effectively protect the cable core 1. Each two groups of cable cores 1 are twisted in pairs inside the corresponding insulating sleeve 2. The cable cores 1 are twisted in pairs, which can effectively reduce interference with transmission signals.
[0023] Furthermore, in the above technical solution, the outside of the braided layer 5 and the shielding layer 6 are wrapped with non-woven tape, and the middle outer skin 4 is an elastomeric structure, which can effectively support and protect the cable and effectively relieve the stress of the cable during bending. The shielding layer 6 is wrapped with a non-woven tape, has good anti-interference performance, and can effectively protect the cable from external electromagnetic interference.
[0024] The working process of the super bending resistant watertight cable provided by the utility model when in use is as follows:
[0025] This cable is suitable for underwater environments, such as oceans and fresh water, and can withstand extreme bending and stretching. Before use, check whether all components of the cable are intact, especially key components such as the cable core 1, insulation sleeve 2, shielding layer 6, and braiding layer 5. During use, pay attention to the temperature changes of the cable to avoid excessive high or low temperatures, so as not to affect the service life of the cable;
[0026] The working process of the cable mainly includes the transmission signal of the cable core 1, the isolation protection of the insulating sleeve 2, the anti-interference protection of the shielding layer 6, the enhanced protection of the braided layer 5, the support and protection of the middle outer skin 4, and the protection of the sheath 3. Among them, the cable core 1 transmits signals through the insulating sleeve 2, and the insulating sleeve 2 can isolate the cable core 1 from the damage of external water, moisture, chemical corrosion, etc., and can also prevent mutual interference between the cable cores 1. The shielding layer 6 can effectively resist external electromagnetic interference and ensure the stability of the cable transmission signal. The braided layer 5 can enhance the mechanical strength and protection ability of the cable. The middle outer skin 4 can provide support and protection, and can also buffer the stress of the cable during bending. The sheath 3 can prevent the cable from mechanical damage and the influence of the external environment.
[0027] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A super-bending-resistant watertight cable, comprising a cable core (1), Features: Every two of the cable cores (1) form a group, with a total of two groups of cable cores (1); the outside of each group of cable cores (1) is wrapped with an insulating sleeve (2); the outside of the two insulating sleeves (2) is wrapped with a shielding layer (6); two cables (8) are arranged outside the insulating sleeves (2) and wrapped inside the shielding layer (6); the outside of the shielding layer (6) is wrapped with a middle layer outer skin (4); the outside of the middle layer outer skin (4) is wrapped with a braided layer (5); the outside of the braided layer (5) is wrapped with a sheath (3).
2. The super bending resistant watertight cable according to claim 1, Features: A partition bar (7) is provided on one side of the interior of the two insulating sleeves (2), a plurality of holes (9) are provided on the partition bar (7), the interior of the insulating sleeve (2) and the side away from the partition bar (7) are filled with a flame retardant, and the interior of the insulating sleeve (2) and the side close to the partition bar (7) are hollow structures.
3. The super bending resistant watertight cable according to claim 1, Features: The insulating sleeve (2) is made of fluoroplastic material, and each two groups of cable cores (1) are twisted in pairs inside the corresponding insulating sleeve (2).
4. The super bending resistant watertight cable according to claim 1, Features: The outsides of the braided layer (5) and the shielding layer (6) are both wrapped with non-woven fabric tapes, and the middle layer outer skin (4) is an elastomeric structure.
