Efficient double-twist cabling machine for communication cable
By introducing a tension monitoring structure and automatic adjustment system into the cable forming machine, the problem of difficulty in adjusting the cable tension in the double twisted cable forming machine is solved, and stable monitoring and adjustment of the cable tension is achieved to avoid damage and looseness , ensure the continuity of operations.
Patent Information
- Application Number
- CN202420505041.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing double twisted cable machines are not convenient to adjust the tension of the cable, resulting in the cable being easily damaged or loose, affecting operation.
An efficient dual twisted cable machine including a tension monitoring structure is designed. The tension force of the cable is monitored through the tension sensor, and the rotation speed of the drive motor is adjusted through the control panel to automatically adjust the tension force of the cable to avoid excessive or Too little tension.
It effectively avoids the problem of cable damage due to excessive tension or looseness due to excessive tension, ensuring the stability and operation continuity of cables.
Smart Images

Figure CN222213798U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cabling machines, in particular to a high-efficiency double-twisted cabling machine for communication cables. Background Art
[0002] The cabling machine is a wire and cable equipment used for cabling and armoring of multi-core rubber-sheathed cables, plastic cables, cross-linked cables, telephone cables, and control cables of various cross-sections. However, the existing double-twisted cabling machine is not convenient for adjusting the tension of the cable, resulting in excessive tension of the cable, causing the cable to be over-pulled and easily damaged, or the tension of the cable is too small, causing the cable to be loose, which in turn affects the subsequent operation.
[0003] In order to solve the above problems, a high-efficiency double-twisted cabling machine for communication cables is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a high-efficiency double-twisted cabling machine for communication cables to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-efficiency double-twisted cabling machine for communication cables, comprising a mounting base plate, a tension monitoring structure is fixedly arranged in the middle of the top of the mounting base plate, the tension monitoring structure comprises a monitoring frame, a plurality of mounting grooves are opened on the surface of the monitoring frame, a tension sensor is fixedly installed on one side of the inner wall of a plurality of the mounting grooves, a connecting spring is fixedly connected to the surface of a plurality of the tension sensors, a mounting seat is fixedly connected to one end of a plurality of the connecting springs away from the tension sensor, a guide wheel is rotatably arranged inside a plurality of the mounting seats, a plurality of unwinding structures are fixedly arranged on one side of the top of the mounting base plate, a plurality of the unwinding structures comprise a fixed seat, a driving motor is fixedly installed on the top of the inner side of the fixed seat.
[0006] The arrangement of several tension sensors facilitates monitoring of the forces acting on several wire wheels, and further monitors the tension of several cables. When the monitored value exceeds the preset range of the tension sensor, the tension sensor will feed back information to the control panel, and adjust the rotation speed of the corresponding drive motor through the control panel, and further adjust the tension of the corresponding cable, so as to avoid excessive pulling and damage of the cable due to excessive tension of the cable, and to avoid loosening of the cable due to insufficient tension of the cable, which in turn affects subsequent operations.
[0007] Preferably, the output end of the driving motor extends to the outside and is fixedly connected to a turntable, a rotating shaft is fixedly provided in the middle of the top of the turntable, and a unwinding roller is engaged with the surface of the rotating shaft. The driving motor drives the turntable to rotate, which in turn drives the rotating shaft to rotate, thereby driving the unwinding roller to rotate, so as to facilitate the unwinding of the cable.
[0008] Preferably, a threaded column is fixedly connected to the top of the rotating shaft, and a limit cover is provided on the surface thread of the threaded column. The limit cover is arranged corresponding to the unwinding roller. The setting of the limit cover facilitates the limiting of the unwinding roller, thereby ensuring the stable operation of the unwinding roller.
[0009] Preferably, arc grooves are provided on the outer side of the top end of the fixed seat and the outer side of the bottom end of the turntable, and a plurality of balls are rolledly arranged between the two arc grooves. The arrangement of the plurality of balls can ensure stable rotation of the turntable and the unwinding roller.
[0010] Preferably, a control panel is fixedly mounted on one side of the monitoring frame, and the plurality of tension sensors and the plurality of drive motors are electrically connected to the control panel, and the plurality of tension sensors and the plurality of drive motors are powered on and start working by controlling the control panel.
[0011] Preferably, movable grooves are provided at the top of the inner sides of several of the placement grooves and at the bottom of the inner sides of several of the placement grooves, movable blocks are slidably arranged inside several of the movable grooves, and several of the movable blocks are respectively fixedly arranged on the surfaces of several placement seats, and the stable movement of several placement seats can be ensured by the matching arrangement of the movable blocks with the several movable grooves.
[0012] Preferably, a body is arranged on a side of the top of the mounting base plate away from the unwinding structure, and the tension monitoring structure is arranged corresponding to the body.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] The arrangement of several tension sensors facilitates monitoring of the forces acting on several wire wheels, and further monitors the tension of several cables. When the monitored value exceeds the preset range of the tension sensor, the tension sensor will feed back information to the control panel, and adjust the rotation speed of the corresponding drive motor through the control panel, and further adjust the tension of the corresponding cable, so as to avoid excessive pulling and damage of the cable due to excessive tension of the cable, and to avoid loosening of the cable due to insufficient tension of the cable, which in turn affects subsequent operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2This is a structural diagram of the tension monitoring structure of the utility model;
[0017] Figure 3 It is a structural diagram of the unwinding structure of the utility model;
[0018] Figure 4 It is an enlarged view of part A of the utility model.
[0019] In the figure: 1. Installation base plate; 2. Machine body; 3. Tension monitoring structure; 31. Monitoring frame; 32. Mounting groove; 33. Tension sensor; 34. Connecting spring; 35. Mounting seat; 36. Guide wheel; 37. Moving groove; 38. Moving block; 4. Control panel; 5. Unwinding structure; 51. Fixed seat; 52. Driving motor; 53. Turntable; 54. Rotating shaft; 55. Unwinding roller; 56. Threaded column; 57. Limit cover; 58. Arc groove; 59. Ball bearing. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0021] See also Figure 1-4 The utility model provides a high-efficiency double-twisted cabling machine for communication cables, including an installation base plate 1, a tension monitoring structure 3 is fixedly arranged in the middle of the top of the installation base plate 1, the tension monitoring structure 3 includes a monitoring frame 31, a surface of the monitoring frame 31 is provided with a plurality of placement grooves 32, one side of the inner wall of the plurality of placement grooves 32 is fixedly installed with a tension sensor 33, the surfaces of the plurality of tension sensors 33 are fixedly connected with a connecting spring 34, the ends of the plurality of connecting springs 34 away from the tension sensor 33 are fixedly connected with a placement seat 35, the interiors of the plurality of placement seats 35 are rotatably provided with a wire wheel 36, a side of the top of the installation base plate 1 is fixedly provided with a plurality of unwinding structures 5, and the plurality of unwinding structures The structure 5 includes a fixed seat 51, and a driving motor 52 is fixedly installed on the top of the inner side of the fixed seat 51. The arrangement of a plurality of tension sensors 33 facilitates monitoring of the forces acting on a plurality of wire wheels 36, and further monitors the tension of a plurality of cables. When the monitored value exceeds a preset range of the tension sensor 33, the tension sensor 33 will feed back information to the control panel 4, and adjust the rotation speed of the corresponding driving motor 52 through the control panel 4, and further adjust the tension of the corresponding cable, so as to avoid excessive traction and pulling of the cable due to excessive tension, which may cause the cable to be easily damaged, and to avoid loosening of the cable due to insufficient tension, which may affect subsequent operations.
[0022] The output end of the driving motor 52 extends to the outside and is fixedly connected to a rotating disk 53. A rotating shaft 54 is fixedly arranged in the middle of the top of the rotating disk 53. A reel 55 is arranged on the surface of the rotating shaft 54. A threaded column 56 is fixedly connected to the top of the rotating shaft 54. A limit cover 57 is arranged on the surface of the threaded column 56. The limit cover 57 is arranged corresponding to the reel 55. The outer side of the top of the fixed seat 51 and the outer side of the bottom of the rotating disk 53 are both provided with arc grooves 58. A plurality of balls 59 are arranged rollingly between the two arc grooves 58.
[0023] When in use, the setting of the limiting cover 57 is convenient for limiting the unwinding roller 55, thereby ensuring the stable operation of the unwinding roller 55, and the driving motor 52 drives the turntable 53 to rotate, thereby driving the rotating shaft 54 to rotate, thereby driving the unwinding roller 55 to rotate, so as to facilitate unwinding the cable, and the setting of a plurality of balls 59 can ensure the stable rotation of the turntable 53 and the unwinding roller 55;
[0024] A body 2 is arranged on the side of the top of the mounting base plate 1 away from the unwinding structure 5, and a tension monitoring structure 3 is arranged corresponding to the body 2. A plurality of moving grooves 37 are provided at the top of the inner side of the plurality of mounting grooves 32 and at the bottom of the inner side of the plurality of mounting grooves 32. A plurality of moving blocks 38 are slidably arranged inside the plurality of moving grooves 37. The plurality of moving blocks 38 are respectively fixedly arranged on the surfaces of the plurality of mounting seats 35. A control panel 4 is fixedly installed on one side of the monitoring frame 31. The plurality of tension sensors 33 and the plurality of driving motors 52 are electrically connected to the control panel 4.
[0025] When in use, the moving blocks 38 are respectively arranged in cooperation with the moving grooves 37 to ensure the stable movement of the plurality of mounting seats 35 , and the control panel 4 controls the plurality of tension sensors 33 and the plurality of driving motors 52 to be powered on and start working.
[0026] When the embodiment of the present application is in use: the cables on the surfaces of the plurality of unwinding rollers 55 are respectively passed through the plurality of wire wheels 36 and then introduced into the machine body 2, and then passed through the cable-making winch. During use, the plurality of turntables 53 are driven to rotate by the plurality of drive motors 52, thereby driving the plurality of rotating shafts 54 to rotate, thereby driving the plurality of unwinding rollers 55 to rotate, so as to facilitate the unwinding of the plurality of cables. The provision of the plurality of tension sensors 33 facilitates the monitoring of the forces acting on the plurality of wire wheels 36, and then monitors the tension of the plurality of cables. When the monitored value exceeds the preset range of the tension sensor 33, the tension sensor 33 will feed back the information to the control panel 4, and adjust the rotation speed of the corresponding drive motor 52 through the control panel 4, and then adjust the tension of the corresponding cable, so as to avoid excessive pulling and damage of the cable due to excessive tension, and to avoid loosening of the cable due to insufficient tension, thereby affecting subsequent operations.
[0027] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A high-efficiency twisted pair cabling machine for communication cables, comprising a mounting base plate (1), characterized in that: A tension monitoring structure (3) is fixedly arranged in the middle of the top of the installation base plate (1), and the tension monitoring structure (3) comprises a monitoring frame (31). The surface of the monitoring frame (31) is provided with a plurality of placement grooves (32), and one side of the inner wall of a plurality of the placement grooves (32) is fixedly installed with a tension sensor (33), the surface of a plurality of the tension sensors (33) is fixedly connected with a connecting spring (34), and one end of a plurality of the connecting springs (34) away from the tension sensor (33) is fixedly connected with a placement seat (35), and a guide wheel (36) is rotatably arranged inside a plurality of the placement seats (35), and a plurality of unwinding structures (5) are fixedly arranged on one side of the top of the installation base plate (1), and a plurality of the unwinding structures (5) comprise a fixing seat (51), and a driving motor (52) is fixedly installed on the top of the inner side of the fixing seat (51).
2. The high-efficiency double-twisted cabling machine for communication cables according to claim 1, characterized in that: The output end of the driving motor (52) extends to the outside and is fixedly connected to a rotating disk (53). A rotating shaft (54) is fixedly arranged in the middle of the top of the rotating disk (53). A reeling roller (55) is engaged with the surface of the rotating shaft (54).
3. The high-efficiency double-twisted cabling machine for communication cables according to claim 2, characterized in that: A threaded column (56) is fixedly connected to the top end of the rotating shaft (54), and a limit cover (57) is provided on the surface of the threaded column (56) in a threaded manner, and the limit cover (57) is provided corresponding to the unwinding roller (55).
4. The high-efficiency twisted pair cabling machine for communication cables according to claim 2, characterized in that: The outer side of the top end of the fixing seat (51) and the outer side of the bottom end of the rotating disk (53) are both provided with arc-shaped grooves (58), and a plurality of balls (59) are arranged to roll between the two arc-shaped grooves (58).
5. The high-efficiency twisted pair cabling machine for communication cables according to claim 1, characterized in that: A control panel (4) is fixedly mounted on one side of the monitoring frame (31), and the plurality of tension sensors (33) and the plurality of drive motors (52) are electrically connected to the control panel (4).
6. The high-efficiency twisted pair cabling machine for communication cables according to claim 1, characterized in that: A plurality of tops of the inner sides of the placement grooves (32) and a plurality of bottoms of the inner sides of the placement grooves (32) are provided with movable grooves (37), a plurality of movable blocks (38) are slidably provided inside the plurality of movable grooves (37), and the plurality of movable blocks (38) are respectively fixedly provided on the surfaces of the plurality of placement seats (35).
7. The high-efficiency twisted pair cabling machine for communication cables according to claim 1, characterized in that: A body (2) is arranged on a side of the top of the mounting base plate (1) away from the unwinding structure (5), and the tension monitoring structure (3) is arranged corresponding to the body (2).
