Transformer winding device
By introducing structures such as rotating rods, limiting grooves, slide grooves and movable cylinders into the transformer winding machine, using the drive motor and air pressure flexible clamping technology, the problems of operational fatigue and clamping instability in the existing technology are solved, and the problem of instability in clamping is realized. Fast and safe transformer fixation and efficient winding process.
Patent Information
- Application Number
- CN202420145699.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-22
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2034-01-22
AI Technical Summary
When the existing transformer winding machine is fixed with the transformer, the operator needs to manually rotate the nut to adjust the position of the sliding plate, which is laborious and labor-intensive. The direct connection between the clamping plate and the transformer causes too much clamping force to cause the transformer to deform, and if the force is too small, it cannot be fixed. , not very practical.
A transformer winding device including a rotating rod, limiting groove, slide groove, movable cylinder and drive motor is designed. The sliding plate is driven by the drive motor, and the pneumatic flexible clamping is achieved using the adjustment block and the retardation rod to avoid hard clamping. The deformation and safety hazards caused, and the winding efficiency is improved through the telescopic structure of the rod.
It realizes fast and safe clamping of the transformer, reduces labor intensity, avoids transformer deformation, and improves winding efficiency and practicality.
Smart Images

Figure CN222213932U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer winding machines, in particular to a transformer winding device. Background Art
[0002] The transformer winding device is usually a tool used in the manufacturing and maintenance process of the transformer. It is used to accurately wind the wire or cable onto the transformer core. The electromagnetic performance and service life of the transformer largely depend on the winding quality of the cable or wire. Therefore, the winding device is a very important link.
[0003] However, for the existing transformer winding machine, the transformer is fixed by arranging slidable clamping plates on both sides of the transformer, and the sliding plates are driven to slide by rotating the nuts to clamp the transformer. The operator needs to manually rotate the nuts to adjust the position of the sliding plates. The operation process is relatively laborious, especially when the position of the clamping plates needs to be adjusted frequently, which increases labor intensity and fatigue. In addition, the clamping plates are directly connected to the transformer. If the clamping force of the clamping plates is too large, the transformer will be deformed, and if the force is too small, the transformer cannot be fixed, so it is not very practical. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a transformer winding device, which solves the problem that in the existing transformer winding machine, when fixing the transformer, the operator needs to manually rotate the nut to adjust the position of the sliding plate to clamp it, and the operation process is relatively laborious, especially when the position of the clamping plate needs to be adjusted frequently, which increases labor intensity and fatigue. In addition, the clamping plate and the transformer are directly connected. If the clamping force of the clamping plate is too large, the transformer will be deformed, and if the force is too small, the transformer cannot be fixed, resulting in poor practicality.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a transformer winding device, including a transformer winding machine body and a rotating rod rotatably connected inside the transformer winding machine body, the surface of the rotating rod is fixedly connected to a limit plate, a limit groove is provided inside the rotating rod, an adjustment plate is slidably connected inside the limit groove, a driving motor is fixedly installed inside the rotating rod, a threaded rod is fixedly connected to the output end of the driving motor, a threaded cylinder is fixedly connected at the inner center of the adjustment plate, a connecting rod is equidistantly fixedly connected to the surface of the adjustment plate, a sliding groove is provided inside the rotating rod, a sliding plate is sealingly and slidably connected to the inner part of the sliding groove, a vent pipe is fixedly connected to the inner part of the rotating rod, a sealed cavity is provided at the inner center of the rotating rod, an adjustment block is sealingly and slidably connected to the inner part of the sealed cavity, a movable cylinder is fixedly connected to the surface of the adjustment block, a fixed block is sealingly and slidably connected to the inner part of the movable cylinder, a fixed rod is fixedly connected to the surface center of the fixed block near the driving motor, a resist cylinder is equidistantly fixedly connected to the outer surface of the movable cylinder, a limited block is sealingly and slidably connected to the inner part of the resist cylinder, and a resist rod is fixedly connected to the surface of the limit block.
[0006] Preferably, the outer surface of the threaded rod is meshed and rotatably connected to the inner wall of the threaded barrel, a locating bearing is fixedly mounted on the outer surface of the threaded rod, and the outer surface of the locating bearing is fixedly mounted inside the rotating rod.
[0007] Preferably, the outer surface of the connecting rod is slidably connected to the inside of the rotating rod, one end of the connecting rod extends to the inside of the limiting groove, and the other end of the connecting rod extends to the inside of the sliding groove.
[0008] Preferably, the sliding plate is annular, and sealing rings are fixedly mounted on the outer surface and inner wall of the sliding plate.
[0009] Preferably, a sealing ring is fixedly mounted on the outer surface of the adjusting block, and the outer surface of the fixing rod is sealingly slidably connected to the inner center of the adjusting block.
[0010] Preferably, the outer surface of the movable cylinder is provided with an air inlet hole connected to the interior of the movable cylinder, the interior of the slide groove is connected to the interior of the sealed cavity through a vent pipe, the interior of the resistance cylinder is connected to the interior of the movable cylinder, and the outer surface of the resistance cylinder is slidably connected to the interior of the rotating rod.
[0011] Beneficial Effects
[0012] The utility model provides a transformer winding device. Compared with the prior art, it has the following beneficial effects:
[0013] 1. The transformer winding device is provided with limit grooves, sliding grooves and movable cylinders, etc. After the transformer is sleeved on the outer surface of the rotating rod, the driving motor can be started to drive the sliding plate to slide, so that the inside of the sealed cavity is in a negative pressure state, and the movable cylinder is driven to slide through the adjustment block. At the same time, the rod extends to the outside of the rotating rod to squeeze the outer surface of the transformer, which can realize the rapid clamping of the transformer, and at the same time, it can avoid the damage and deformation of the transformer caused by the hard clamping of the traditional clamping parts, and also reduce the safety hazards of the traditional clamping, and enhance the practicality and flexibility.
[0014] 2. The transformer winding device has a structure in which the dowel rod is extended and retracted inside the dowel tube. After the transformer winding is completed once, the dowel rod can be retracted to quickly remove the transformer, which is also convenient for placing the next transformer, thereby improving the winding efficiency of the transformer. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a partial cross-sectional view of the transfer rod of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the adjustment plate in the utility model;
[0018] Figure 4 It is a connection schematic diagram of the connecting rod and the sliding plate in the utility model.
[0019] In the figure: 1. transformer winding machine body; 2. rotating rod; 3. limit plate; 4. limit groove; 5. adjustment plate; 6. driving motor; 7. threaded rod; 8. connecting rod; 9. slide groove; 10. sliding plate; 11. ventilation pipe; 12. sealing chamber; 13. adjustment block; 14. movable cylinder; 15. fixed rod; 16. fixed block; 17. push cylinder; 18. limit block; 19. push rod; 71. threaded cylinder; 141. air inlet. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4The utility model provides a technical solution: a transformer winding device, including a transformer winding machine body 1 and a rotating rod 2 rotatably connected inside the transformer winding machine body 1, a limit plate 3 is fixedly connected to the surface of the rotating rod 2, a limit groove 4 is provided inside the rotating rod 2, an adjusting plate 5 is slidably connected inside the limit groove 4, a driving motor 6 is fixedly installed inside the rotating rod 2, a threaded rod 7 is fixedly connected to the output end of the driving motor 6, a threaded cylinder 71 is fixedly connected to the inner center of the adjusting plate 5, a connecting rod 8 is fixedly connected to the surface of the adjusting plate 5 at equal intervals, a sliding groove 9 is provided inside the rotating rod 2, and the outer surface of the connecting rod 8 is slidably connected to the inside of the rotating rod 2 One end of the connecting rod 8 extends to the interior of the limiting groove 4, and the other end of the connecting rod 8 extends to the interior of the slide groove 9. The interior of the slide groove 9 is sealed and slidably connected with a sliding plate 10. The sliding plate 10 is annular, and the outer surface and the inner wall of the sliding plate 10 are fixedly installed with sealing rings. The interior of the rotating rod 2 is fixedly connected with a vent pipe 11, and a sealed cavity 12 is opened at the center of the interior of the rotating rod 2. The interior of the slide groove 9 is connected with the interior of the sealed cavity 12 through the vent pipe 11. The interior of the sealed cavity 12 is sealed and slidably connected with an adjusting block 13. The surface of the adjusting block 13 is fixedly connected with a movable cylinder 14. The interior of the movable cylinder 14 is sealed and slidably connected with a fixed block 16. The fixed block A fixed rod 15 is fixedly connected to the center of the surface of 16 near the driving motor 6, a sealing ring is fixedly installed on the outer surface of the adjusting block 13, the outer surface of the fixed rod 15 is sealingly slidably connected to the inner center of the adjusting block 13, the outer surface of the movable cylinder 14 is equidistantly fixedly connected to the outer surface of the cylinder 17, the interior of the cylinder 17 is connected to the interior of the movable cylinder 14, the outer surface of the cylinder 17 is slidably connected to the interior of the rotating rod 2, the interior of the cylinder 17 is sealingly slidably connected to the limiting block 18, the surface of the limiting block 18 is fixedly connected to the rod 19, by setting the limiting groove 4, the sliding groove 9 and the movable cylinder 14, etc., after the transformer is sleeved on the outer surface of the rotating rod 2, by starting The driving motor 6 can drive the sliding plate 10 to slide, so that the inside of the sealed chamber 12 is in a negative pressure state, and the movable cylinder 14 is driven to slide through the adjusting block 13. At the same time, the push rod 19 extends to the outside of the rotating rod 2 to squeeze the outer surface of the transformer, which can realize the rapid clamping of the transformer, and at the same time, it can also avoid the damage and deformation of the transformer caused by the hard clamping of the traditional clamping parts, and also reduce the safety hazards of the traditional clamping. By setting the structure of the push rod 19 extending and retracting inside the push cylinder 17, after the transformer is wound once, the push rod 19 can be retracted to quickly take out the transformer, which is also convenient for placing the next transformer, thereby improving the winding efficiency of the transformer;
[0022] The outer surface of the threaded rod 7 is meshed and rotatably connected to the inner wall of the threaded barrel 71. A positioning bearing is fixedly installed on the outer surface of the threaded rod 7. The outer surface of the positioning bearing is fixedly installed inside the rotating rod 2. By providing the positioning bearing, the rotation stability of the threaded rod 7 is improved.
[0023] An air inlet hole 141 communicating with the interior of the movable cylinder 14 is formed on the outer surface of the movable cylinder 14 . The air inlet hole 141 can ensure that the fixing block 16 can slide smoothly inside the movable cylinder 14 .
[0024] During operation, the transformer is sleeved on the outer surface of the rotating rod 2, and then the threaded rod 7 is driven to rotate by starting the driving motor 6, and the threaded rod 7 drives the adjusting plate 5 to slide to the left, and the adjusting plate 5 slides to the left through the connecting rod 8 and the sliding plate 10. At this time, the inside of the slide groove 9 is in a negative pressure state, and through the ventilation pipe 11, the inside of the sealed chamber 12 is also in a negative pressure state. At this time, the adjusting block 13 drives the stop cylinder 17 to slide to the left through the movable cylinder 14. When the movable cylinder 14 slides to the left, the inside of the movable cylinder 14 is sealed by the fixed block 16, so that the inside of the movable cylinder 14 is in a strong pressure state. At this time, the limit block 18 drives the push rod 19 to slide to the outside of the rotating rod 2, and cooperates with the movable cylinder 14 to slide to the left, so that the transformer can be tightly clamped between the push rod 19 and the limit plate 3. Through the flexible clamping of air pressure, it can avoid that the hard clamping of the traditional clamping parts can easily cause damage and deformation of the transformer, and also reduce the safety hazards of traditional clamping, and enhance practicality. By setting a structure in which the push rod 19 is telescopic inside the push cylinder 17, after the transformer is wound once, the push rod 19 can be retracted to quickly take out the transformer, which is also convenient for placing the next transformer, thereby improving the winding efficiency of the transformer.
[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A transformer winding device, comprising a transformer winding machine body (1) and a rotating rod (2) rotatably connected inside the transformer winding machine body (1), Features: The surface of the rotating rod (2) is fixedly connected to a limit plate (3), the interior of the rotating rod (2) is provided with a limit groove (4), the interior of the limit groove (4) is slidably connected to an adjustment plate (5), the interior of the rotating rod (2) is fixedly installed with a drive motor (6), the output end of the drive motor (6) is fixedly connected to a threaded rod (7), the center of the interior of the adjustment plate (5) is fixedly connected to a threaded cylinder (71), the surface of the adjustment plate (5) is equidistantly fixedly connected to a connecting rod (8), the interior of the rotating rod (2) is provided with a slide groove (9), the interior of the slide groove (9) is sealingly slidably connected to a sliding plate (10), the interior of the rotating rod (2) is fixedly connected to A ventilation pipe (11), a sealed cavity (12) is provided at the inner center of the rotating rod (2), the sealed cavity (12) is internally sealed and slidably connected to an adjusting block (13), the surface of the adjusting block (13) is fixedly connected to a movable cylinder (14), the inner sealed and slidably connected to a fixed block (16), the fixed block (16) is fixedly connected to a fixed rod (15) at the surface center near the driving motor (6), the outer surface of the movable cylinder (14) is equidistantly fixedly connected to a resist cylinder (17), the inner sealed and slidably connected to a limit block (18), the surface of the limit block (18) is fixedly connected to a resist rod (19).
2. A transformer winding device according to claim 1, Features: The outer surface of the threaded rod (7) is meshed and rotatably connected to the inner wall of the threaded barrel (71), and a positioning bearing is fixedly installed on the outer surface of the threaded rod (7), and the outer surface of the positioning bearing is fixedly installed inside the rotating rod (2).
3. A transformer winding device according to claim 1, Features: The outer surface of the connecting rod (8) is slidably connected to the inside of the rotating rod (2), one end of the connecting rod (8) extends to the inside of the limiting groove (4), and the other end of the connecting rod (8) extends to the inside of the sliding groove (9).
4. A transformer winding device according to claim 1, Features: The sliding plate (10) is annular, and sealing rings are fixedly mounted on the outer surface and the inner wall of the sliding plate (10).
5. A transformer winding device according to claim 1, Features: A sealing ring is fixedly mounted on the outer surface of the adjusting block (13), and the outer surface of the fixing rod (15) is sealingly slidably connected to the inner center of the adjusting block (13).
6. A transformer winding device according to claim 1, Features: The outer surface of the movable cylinder (14) is provided with an air inlet hole (141) which is connected to the interior of the movable cylinder (14); the interior of the slide groove (9) is connected to the interior of the sealing chamber (12) through the ventilation pipe (11); the interior of the resisting cylinder (17) is connected to the interior of the movable cylinder (14); and the outer surface of the resisting cylinder (17) is slidably connected to the interior of the rotating rod (2).
