Wiring assembly and motor
By designing the wiring components for the motor, and using the combined structure of the base body and wiring components, the problem of easy loosening of the leads in the connection between the motor and the electric control board is solved, and stable conduction and efficient welding are achieved.
Patent Information
- Application Number
- CN202323348462.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2033-12-08
AI Technical Summary
In the connection between existing motors and the control board, the leads are easily deformed and loosened due to their softness, resulting in unstable conduction.
A wiring assembly is designed, including a base body and a wiring member. The base body is located in the axial direction of the stator core. The wiring member has an installation part and a connecting part. The connecting part is fixed to the base body and is connected to the electric control board through the connecting part to provide stability. and improve overall stability and welding reliability through the combined structure of plastic and metal parts.
It realizes stable conduction between the motor and the control board, improves the structural strength and welding reliability of the wiring components, reduces the risk of loosening, simplifies the processing process and reduces welding costs.
Smart Images

Figure CN222215335U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of motors, and specifically proposes a wiring assembly and a motor. Background Art
[0002] At present, in the relevant technology, the conventional motor and the electronic control board are connected by passing the motor stator winding lead through the reserved hole opened on the electronic control board and then soldering. After passing through the reserved hole, the lead is relatively soft and is easy to deform when subjected to force. The lead is easy to shift, making it easy for the lead to loosen. Utility Model Content
[0003] The utility model aims to solve at least one of the technical problems existing in the prior art or related technology.
[0004] To this end, a first aspect of the present invention provides a wiring assembly.
[0005] A second aspect of the present invention provides a motor.
[0006] In view of this, the first aspect of the utility model provides a wiring assembly, which is used for a stator assembly, the stator assembly includes a stator core and a winding, the wiring assembly includes: a base and a wiring component, the base is located on the first side of the stator core in the axial direction; the wiring component can be connected to the winding, the wiring component includes a mounting portion and a connecting portion, the mounting portion is arranged in the base, the first end of the connecting portion is connected to the mounting portion, and the second end of the connecting portion extends toward an end away from the stator core.
[0007] The wiring assembly proposed in the utility model is used for a stator assembly, which includes a stator core and a winding. The wiring assembly is mainly used for auxiliary winding, providing support for lead wires, and realizing conduction between the stator assembly and an electric control board.
[0008] The wiring assembly includes a base and a wiring component. The base is located on the first side of the stator core in the axial direction. The base is the main structural part of the wiring assembly, which is used to provide support and connect to the stator core. The wiring component can be connected to the winding. The wiring component specifically includes a mounting portion and a connecting portion, wherein the mounting portion is arranged in the base, and the mounting portion is a component that plays a role of installation and fixing.
[0009] The first end of the connecting portion is connected to the mounting portion, and the second end of the connecting portion extends toward an end away from the stator core. Through the connection between the first end of the connecting portion and the mounting portion, the connecting portion can be stably fixed on the base, and the connecting portion is not easy to be separated from the base during processing.
[0010] The second end of the connecting part extends toward one end away from the stator core. During the process of connecting the motor and the electric control board, the winding lead can be connected to the electric control board through the connecting part in the wiring component, and the connecting part is plugged into the electric control board to realize the conductive connection between the motor and the electric control board.
[0011] The utility model proposes a wiring assembly, in which a winding lead is connected to an electric control board through a connecting part. The connecting part has a higher structural strength than the lead and is not easy to break. The connecting part is fixed to a base by a mounting part, so that the connection state of the lead end is relatively stable and not easy to loosen. The wiring assembly proposed by the utility model has high structural stability, and can relatively easily realize conduction between the motor and the electric control board, thereby relatively easily realizing automation.
[0012] In addition, the wiring assembly in the above technical solution provided by the utility model may also have the following additional technical features:
[0013] In some technical solutions of the present utility model, optionally, the base is a plastic part, the wiring component is a metal part, and the base and the wiring component are an integral injection molding structure.
[0014] In this technical solution, the specific types of the base and the terminal component in the terminal component are set, wherein the base is a plastic part and the terminal component is a metal part. When the terminal component is used in the stator assembly, the base is connected to the stator core, the terminal component is connected to the winding, the plastic part is not conductive, and the base can be used to isolate and insulate the stator winding and the electric control part in the axial direction.
[0015] The base and the wiring components are an integrated injection molding structure, which makes the installation and use of the wiring assembly more convenient, the position of the wiring components is fixed, the overall structure of the wiring assembly is more solid, the processing time is short, the heat during the molding process is relatively controllable, the welding reliability is high, and problems such as solder cracking can be avoided.
[0016] In some technical solutions of the present invention, optionally, the wiring component also includes a wiring portion, the wiring portion is connected to the mounting portion, the wiring portion is provided with a first groove, the winding can be wound around the wiring portion and embedded in the first groove.
[0017] In this technical solution, the wiring component also includes a wiring portion, which is connected to the mounting portion, so that the wiring portion can also be stably fixed on the base.
[0018] The connection part is mainly used for winding the winding, wherein the connection part is provided with a first groove, and the winding can be wound around the connection part and embedded in the first groove.
[0019] The first groove provides a target winding position when winding the winding, which can improve the convenience of winding. The winding can be limited by the first groove after winding, which makes the winding more stable and less likely to fall off the wiring part.
[0020] In some technical solutions of the present utility model, optionally, the base includes a substrate and a fixing portion, the fixing portion is arranged on a first side of the substrate in the axial direction; and the mounting portion is arranged in the fixing portion.
[0021] In this technical solution, a specific structure of the matrix is set, wherein the matrix includes a base plate and a fixing portion, the base plate is the main structural component of the matrix, and the base plate can be located on the first side of the stator core in the axial direction.
[0022] The fixing portion is arranged on the first side of the substrate in the axial direction, and the mounting portion is arranged inside the fixing portion. The fixing portion is connected to the substrate, and the mounting portion is arranged inside the fixing portion, thereby realizing a fixed connection between the mounting portion and the substrate, so that the mounting portion can be arranged on the first side of the stator core in the axial direction, thereby providing stable support for the wiring portion.
[0023] In addition, the utility model sets a fixing part specially used for installation and fixing on the base, so on the one hand it can further improve the connection stability of the installation part, and on the other hand it does not need to modify the entire base plate to set up multiple installation areas, thereby reducing the overall weight of the base plate and reducing the overall processing difficulty of the base.
[0024] In some technical solutions of the utility model, the base is provided with a second groove, and the second groove extends from the base plate to the fixing part; the first end of the second groove is opposite to the lead-out end of the winding, and the second end of the second groove is opposite to the wiring part.
[0025] In this technical solution, the utility model is provided with a second groove on the base, the second groove extends from the base plate to the fixing part, and the second groove is provided for the lead wire to pass through. The first end of the second groove is opposite to the lead-out end of the winding, and the second end of the second groove is opposite to the wiring part.
[0026] The utility model provides a passage for the lead wire by opening a second groove on the base body, and making the first end of the second groove opposite to the lead-out end of the winding, and the second end of the second groove opposite to the wiring portion, so that the lead wire can be directly passed through the base body more easily and connected with the winding, thereby avoiding the situation where the lead wire is broken due to excessive bending when being led out.
[0027] In some technical solutions of the utility model, optionally, the terminal component also includes: a crimping portion, a first side of the crimping portion is connected to the terminal portion, a second side of the crimping portion is a free side, and the crimping portion can crimp the winding to the terminal portion.
[0028] In this technical solution, the terminal component further includes a crimping portion, a first side of which is connected to the terminal portion, and a second side of which is a free side, and the second side of which is pressed to be close to the terminal portion. The crimping portion can crimp the winding to the terminal portion, thereby improving the stability of the winding arrangement.
[0029] In some technical solutions of the present utility model, optionally, the crimping portion is provided with a third groove, and the third groove is located on a side of the crimping portion away from the first groove.
[0030] In this technical solution, the crimping part is provided with a third groove, which is specifically located on a side of the crimping part away from the first groove. The third groove can be used for winding the winding, so that the winding is stably connected to the crimping part, and then the winding can be stably crimped to the wiring part by applying a force to the crimping part.
[0031] In some technical solutions of the present invention, optionally, there are multiple first grooves, and the multiple first grooves are located on two opposite sides of the wiring portion.
[0032] In this technical solution, there are multiple first grooves, and the multiple first grooves are located on two opposite sides of the wiring part. The multiple first grooves can be used for winding. The winding has grooves on both sides of the wiring part for winding. The winding has a target position during winding, which reduces the difficulty of winding. The limiting of the multiple first grooves can effectively improve the stability of the winding during setting.
[0033] In some technical solutions of the present utility model, the wiring component further includes: a bending portion, which is connected to the mounting portion and is located on a side of the mounting portion away from the connecting portion, and an angle is formed between the bending portion and the mounting portion.
[0034] In this technical solution, the wiring component specifically also includes a bending portion, which is connected to the mounting portion and is located on a side of the mounting portion away from the connecting portion. An angle is formed between the bending portion and the mounting portion, and the bending portion can be snapped onto the mounting portion through the above angle, thereby preventing the connecting portion from falling off and improving the stability of the connection.
[0035] A second aspect of the utility model provides a motor, comprising a wiring assembly as in any technical solution of the first aspect.
[0036] The motor provided in the second aspect of the utility model comprises a wiring assembly as in any technical solution of the first aspect, and thus has all the beneficial effects of the wiring assembly of the first aspect.
[0037] In some technical solutions of the present utility model, optionally, the motor further includes a stator assembly, the stator assembly further includes a plastic overmolding part and a clip, the plastic overmolding part is connected to the stator core, the clip is connected to the plastic overmolding part, and is clipped onto the base.
[0038] The overmolded component plays the role of insulation and protection. By connecting the overmolded component with the stator core, the overmolded component wraps the stator core to improve insulation reliability.
[0039] The clip is connected to the overmolded part and is clipped onto the base. The base and the overmolded part can be connected relatively easily through the clip. The overmolded part and the base form a secondary insulation structure, which can completely avoid direct contact between the stator core and the winding, thereby maintaining good insulation between the winding and the stator core.
[0040] In some technical solutions of the utility model, optionally, the base is provided with a plurality of fourth grooves, the plurality of fourth grooves are arranged along the circumference of the base, and the plurality of fourth grooves are asymmetric relative to the axis of the stator assembly; and the buckle is located in the fourth groove.
[0041] In the technical solution, a plurality of fourth grooves are arranged on the base, and the fourth grooves are specifically components that play the role of installing the base, and the buckles are located in the fourth grooves.
[0042] As for the specific distribution form of the plurality of fourth grooves, the utility model is configured such that the plurality of fourth grooves are arranged along the circumference of the base, and the plurality of fourth grooves are asymmetric relative to the axis of the stator assembly. The utility model can achieve the uniqueness of the installation position and improve the accuracy of the circumferential positioning by configuring an asymmetric installation structure to be arranged along the circumference of the base, so that when the base is connected to the overmolded part through the buckle, on the one hand, the connection between the two is more stable, and on the other hand, the two can accurately form an insulating structure between the stator core and the winding, which can completely avoid direct contact between the stator core and the winding, thereby maintaining good insulation between the winding and the stator core.
[0043] In some technical solutions of the present invention, optionally, the widths of the plurality of fourth grooves in the circumferential direction of the stator assembly are different; and / or the distances between adjacent groups of the plurality of fourth grooves in the circumferential direction of the stator assembly are different.
[0044] In this technical solution, the fourth groove is arranged to form an asymmetric structure. On the one hand, the widths of the multiple fourth grooves in the circumferential direction of the stator assembly are different, thereby making the multiple fourth grooves asymmetric relative to the axis of the stator assembly, thereby achieving the uniqueness of the installation position and improving the accuracy of circumferential positioning. In addition, since only the width of the fourth groove in the circumferential direction of the stator assembly is set, the difficulty of forming an asymmetric positioning structure can be reduced.
[0045] On the other hand, the distances between multiple groups of adjacent fourth grooves in the circumferential direction of the stator assembly are different, thereby making the multiple fourth grooves asymmetric relative to the axis of the stator assembly, achieving the uniqueness of the installation position and improving the accuracy of circumferential positioning. In addition, since only the distance of the fourth grooves in the circumferential direction of the stator assembly is set, the difficulty of forming an asymmetric positioning structure can be reduced.
[0046] On another hand, the widths of the multiple fourth grooves in the circumferential direction of the stator assembly are different, and the distances between multiple groups of adjacent fourth grooves in the stator assembly are different, thereby making the multiple fourth grooves asymmetric relative to the axis of the stator assembly, achieving the uniqueness of the installation position and improving the accuracy of circumferential positioning. Moreover, since the widths and distances of the multiple fourth grooves in the circumferential direction of the stator assembly are different, the complexity of the asymmetric structure formed can be increased, thereby further improving the accuracy of circumferential positioning.
[0047] In some technical solutions of the present utility model, optionally, the base is provided with a positioning hole, and the stator assembly further includes: a positioning column, the positioning column is connected to the overmolded component and is inserted into the positioning hole.
[0048] In this technical solution, the utility model is provided with a positioning hole on the base. In addition, the stator assembly is provided with a positioning column, which is connected to the overmolded part and is inserted into the positioning hole. Through the combined connection of the positioning column and the positioning hole, the circumferential positioning of the base and the overmolded part can be achieved when they are connected, so that the connection position of the two is accurate, and an insulation barrier can be formed between the stator core and the winding to avoid direct contact between the stator core and the winding.
[0049] In some technical solutions of the present utility model, optionally, the base includes a first positioning platform, and the positioning hole is arranged on the first positioning platform; the stator assembly also includes a second positioning platform, the first side of the second positioning platform is connected to the plastic package, and the positioning column is arranged on the second side of the second positioning platform; the side of the first positioning platform close to the stator assembly is in contact with the second side of the second positioning platform.
[0050] In this technical solution, the base body specifically includes a first positioning platform, and the positioning hole is arranged on the first positioning platform to facilitate the opening of the positioning hole.
[0051] The stator assembly also includes a second positioning platform, a first side of which is connected to the overmolded component, and a positioning column is arranged on a second side of the second positioning platform, thereby realizing the connection between the positioning column and the overmolded component.
[0052] The side of the first positioning platform close to the stator assembly is connected to the second side of the second positioning platform. During the positioning connection, the axial positioning of the base body and the overmolded component can be achieved through the connection between the first positioning platform and the second positioning platform.
[0053] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0054] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0055] Figure 1 One of the structural schematic diagrams of a wiring assembly according to an embodiment of the utility model is shown;
[0056] Figure 2 A second structural schematic diagram of a wiring assembly according to an embodiment of the utility model is shown;
[0057] Figure 3 A schematic structural diagram of a wiring component of a wiring assembly according to an embodiment of the utility model is shown;
[0058] Figure 4 A schematic structural diagram of a stator assembly in one embodiment of the utility model is shown;
[0059] Figure 5 A schematic diagram of the structure of a stator assembly and a wiring assembly in a connected state in one embodiment of the utility model is shown;
[0060] Figure 6 The figure shows a schematic structural diagram of a winding in one embodiment of the utility model.
[0061] in, Figures 1 to 6 The corresponding relationship between the reference numerals and the component names is as follows:
[0062] 100 wiring assembly, 110 base, 112 fourth groove, 114 substrate, 116 first positioning platform, 118 positioning hole, 120 fixing portion, 122 second groove, 130 wiring component, 132 mounting portion, 134 connecting portion, 136 first end, 138 second end, 140 wiring portion, 142 first groove, 144 crimping portion, 146 first side, 148 second side, 150 third groove, 152 bending portion, 200 stator assembly, 210 stator core, 220 winding, 222 lead end, 230 overmolded part, 240 buckle, 250 second positioning platform, 260 positioning column. DETAILED DESCRIPTION
[0063] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0064] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0065] Refer to the following Figures 1 to 6 The wiring assembly 100 and the motor according to some embodiments of the present invention are described.
[0066] Figure 1 One of the structural schematic diagrams of the wiring assembly in one embodiment of the utility model is shown. Figure 3 FIG. 1 shows a schematic diagram of the structure of the wiring components of a wiring assembly in one embodiment of the utility model. Figure 1 and Figure 3 As shown, in one embodiment of the present invention, a terminal assembly 100 is proposed. The terminal assembly 100 is used for a stator assembly 200. The stator assembly 200 includes a stator core 210 and a winding 220. The terminal assembly 100 includes: a base 110 and a terminal component 130. The base 110 is located on the first side 146 of the stator core 210 in the axial direction; the terminal component 130 can be connected to the winding 220. The terminal component 130 includes a mounting portion 132 and a connecting portion 134. The mounting portion 132 is arranged in the base 110. The first end 136 of the connecting portion 134 is connected to the mounting portion 132. The second end 138 of the connecting portion 134 extends toward an end away from the stator core 210.
[0067] In this embodiment, the wiring assembly 100 proposed in the utility model is used for the stator assembly 200, and the stator assembly 200 includes a stator core 210 and a winding 220. The wiring assembly 100 is mainly used for auxiliary winding, providing support for the lead wire, and realizing conduction between the stator assembly 200 and the electric control board.
[0068] The wiring assembly 100 includes a base 110 and a wiring component 130. Figure 5 As shown, the substrate 110 is located at the stator core 210 in the axial direction ( Figure 5 The substrate 110 is a main structural member of the wiring assembly 100, which is used to provide support and connect to the stator core 210. The wiring component 130 can be connected to the winding 220, and the wiring component 130 specifically includes a mounting portion 132 and a connecting portion 134, wherein the mounting portion 132 is disposed in the substrate 110, and the mounting portion 132 is a component that plays a role of installation and fixing.
[0069] The first end 136 of the connecting portion 134 is connected to the mounting portion 132, and the second end 138 of the connecting portion 134 extends toward an end away from the stator core 210. Through the connection between the first end 136 of the connecting portion 134 and the mounting portion 132, the connecting portion 134 can be stably fixed on the substrate 110, and the connecting portion 134 is not easily detached from the substrate 110 during the welding process.
[0070] The second end 138 of the connecting portion 134 extends toward one end away from the stator core 210. During the conduction connection between the motor and the electric control board, the lead of the winding 220 can be connected to the electric control board through the connecting portion 134 in the wiring component 130. The connecting portion 134 is plugged into the electric control board to achieve conduction connection between the motor and the electric control board.
[0071] The utility model proposes a wiring assembly 100, in which the lead wire of the winding 220 is connected to the electric control board through a connecting portion 134. The connecting portion 134 has a higher structural strength than the lead wire and is not easy to break. The connecting portion 134 is fixed to the base 110 by the mounting portion 132, so that the connection state of the lead wire end is relatively stable and not easy to loosen. The wiring assembly 100 proposed by the utility model has high structural stability, and can relatively easily realize the conduction between the motor and the electric control board, thereby relatively easily realizing automation.
[0072] Specifically, the connection component 130 can be connected to the winding 220 , specifically by destroying the outer skin of the winding 220 , thereby achieving conduction between the connection component 130 and the winding 220 .
[0073] Specifically, the connecting portion 134 and the mounting portion 132 are an integrated structure, and the wiring component 130 has a high structural stability and is not easy to break.
[0074] Figure 2 The second structural diagram of the wiring assembly in one embodiment of the utility model is shown. Figure 1 and Figure 2 As shown, in some embodiments of the present invention, optionally, the base 110 is a plastic part, the wiring component 130 is a metal part, and the base 110 and the wiring component 130 are an integral injection molding structure.
[0075] In this embodiment, the specific types of the base 110 and the terminal component 130 in the terminal component 130 are set, wherein the base 110 is a plastic part, and the terminal component 130 is a metal part. When the terminal assembly 100 is used in the stator assembly 200, the base 110 is connected to the stator core 210, and the terminal component 130 is connected to the winding 220. The plastic part is not conductive, and the base 110 can be used to isolate and insulate the stator winding 220 and the electrical control part in the axial direction.
[0076] The base 110 and the wiring component 130 are an integrated injection molding structure, which makes the installation and use of the wiring assembly 100 more convenient, the position of the wiring component 130 is fixed, the overall structure of the wiring assembly 100 is more solid, the processing time is short, the heat during the molding process is relatively controllable, and the welding reliability is high.
[0077] like Figure 1 and Figure 3 As shown, in some embodiments of the present invention, optionally, the wiring component 130 also includes a wiring portion 140, which is connected to the mounting portion 132, and the wiring portion 140 is provided with a first groove 142, and the winding 220 can be wound around the wiring portion 140 and embedded in the first groove 142.
[0078] In this embodiment, the wiring component 130 further includes a wiring portion 140 , and the wiring portion 140 is connected to the mounting portion 132 , thereby achieving that the wiring portion 140 can also be stably fixed on the base 110 .
[0079] The connection portion 140 is mainly used for winding the winding 220 , wherein the connection portion 140 is provided with a first groove 142 , and the winding 220 can be wound around the connection portion 140 and embedded in the first groove 142 .
[0080] The first groove 142 can provide a target winding position when winding the winding 220, which can improve the convenience of winding the winding 220. The winding 220 can be limited by the first groove 142 after winding, and the winding 220 has higher stability after winding, and is not easy to fall off the wiring part 140.
[0081] like Figure 1 and Figure 3 As shown, in some embodiments of the present invention, optionally, the base 110 includes a substrate 114 and a fixing portion 120 , the fixing portion 120 is disposed on a first side 146 of the substrate 114 in the axial direction; and the mounting portion 132 is disposed in the fixing portion 120 .
[0082] In this embodiment, the specific structure of the base 110 is set, wherein the base 110 includes a base plate 114 and a fixing portion 120. The base plate 114 is a main structural member of the base 110. The base plate 114 can be located at the stator core 210 in the axial direction ( Figure 1 The first side 146 is on the direction indicated by the indicator line A in FIG.
[0083] The fixing portion 120 is arranged on the first axial side 146 of the substrate 114, and the mounting portion 132 is arranged in the fixing portion 120. The fixing portion 120 is connected to the substrate 114, and the mounting portion 132 is arranged in the fixing portion 120, thereby realizing a fixed connection between the mounting portion 132 and the substrate 114, so that the mounting portion 132 can be arranged on the first axial side 146 of the stator core 210, thereby providing stable support for the wiring portion 140. In addition, since the utility model is provided with a fixing portion 120 dedicated to installation and fixation on the base 110, on the one hand, the connection stability of the mounting portion 132 can be further improved, and on the other hand, there is no need to modify the entire base plate 114 to set a plurality of installation areas, thereby reducing the overall weight of the base plate 114 and reducing the overall processing difficulty of the base plate 110.
[0084] Specifically, the substrate 114 is a circular plate, and the shape of the substrate 114 corresponds to the shape of the stator core 210 of the stator assembly 200 . The sizes of the two are adapted, and thus the substrate 114 can achieve insulation to separate the winding 220 from the stator core 210 .
[0085] Specifically, the base 110 may include a plurality of fixing portions 120 , and the plurality of fixing portions 120 are spaced apart and distributed on the base plate 114 along the axis of the base plate 114 , so that the base 110 can carry a plurality of wiring components 130 at the same time.
[0086] like Figure 1 , Figure 2 and Figure 6 As shown, in some embodiments of the present invention, the base 110 is provided with a second groove 122, and the second groove 122 extends from the substrate 114 to the fixing portion 120; the first end 136 of the second groove 122 is opposite to the lead-out end 222 of the winding 220, and the second end 138 of the second groove 122 is opposite to the wiring portion 140.
[0087] In this embodiment, the utility model is provided with a second groove 122 on the base 110, the second groove 122 extends from the base plate 114 to the fixing portion 120, and the second groove 122 can be used for the lead wire to pass through. The first end 136 of the second groove 122 is opposite to the lead-out end 222 of the winding 220, and the second end 138 of the second groove 122 is opposite to the wiring portion 140.
[0088] The utility model provides a second groove 122 on the base 110, and makes the first end 136 of the second groove 122 opposite to the lead-out end 222 of the winding 220, and the second end 138 of the second groove 122 opposite to the wiring portion 140, thereby providing a passage for the lead wire to pass through, so that the lead wire can be more easily passed through the base plate 114 directly and connected to the winding 220, thereby avoiding the situation where the lead wire is broken due to excessive bending when being led out.
[0089] like Figure 1 and Figure 3 As shown, in some embodiments of the present invention, optionally, the terminal component 130 also includes: a crimping portion 144, a first side 146 of the crimping portion 144 is connected to the terminal portion 140, and a second side 148 of the crimping portion 144 is a free side, and the crimping portion 144 can crimp the winding 220 to the terminal portion 140.
[0090] In this embodiment, the terminal component 130 further includes a crimping portion 144, a first side 146 of the crimping portion 144 is connected to the terminal portion 140, and a second side 148 of the crimping portion 144 is a free side, and by acting on the second side 148 of the crimping portion 144, the second side 148 of the crimping portion 144 can be brought close to the terminal portion 140. The crimping portion 144 can crimp the winding 220 to the terminal portion 140, thereby improving the stability of the winding 220.
[0091] like Figure 1 and Figure 3 As shown, in some embodiments of the present invention, optionally, the crimping portion 144 is provided with a third groove 150 , and the third groove 150 is located at a side of the crimping portion 144 away from the first groove 142 .
[0092] In this embodiment, the crimping portion 144 is provided with a third groove 150, which is specifically located on a side of the crimping portion 144 away from the first groove 142. The third groove 150 can be wound around the winding 220, so that the winding 220 is stably connected to the crimping portion 144, and then the winding 220 can be crimped onto the wiring portion 140 by applying a force to the crimping portion 144.
[0093] like Figure 3 As shown, in some embodiments of the present invention, optionally, there are multiple first grooves 142 , and the multiple first grooves 142 are located on two opposite sides of the wiring portion 140 .
[0094] In this embodiment, there are multiple first grooves 142, and the multiple first grooves 142 are located on two opposite sides of the wiring portion 140. The multiple first grooves 142 can all be used for winding. The winding 220 has grooves on both sides of the wiring portion 140 for winding. The winding 220 has a target position during winding, which reduces the difficulty of winding. The limiting function of the multiple first grooves 142 can effectively improve the stability of the winding 220 during setting.
[0095] like Figure 3 As shown, in some embodiments of the present invention, the wiring component 130 further includes: a bending portion 152 , which is connected to the mounting portion 132 and is located on a side of the mounting portion 132 away from the connecting portion 134 , and an angle is formed between the bending portion 152 and the mounting portion 132 .
[0096] In this embodiment, the wiring component 130 specifically also includes a bending portion 152, which is connected to the mounting portion 132 and is located on a side of the mounting portion 132 away from the connecting portion 134. An angle is formed between the bending portion 152 and the mounting portion 132. The bending portion 152 can be snapped onto the mounting portion 132 through the above-mentioned angle, thereby preventing the connecting portion 134 from falling off and improving the stability of the connection.
[0097] Specifically, the bending portion 152 and the mounting portion 132 are an integrated structure, thereby further improving the connection stability between the bending portion 152 and the mounting portion 132.
[0098] Figure 4 The structure diagram of the stator assembly in one embodiment of the utility model is shown. Figure 5 FIG. 1 shows a schematic diagram of a structure in which a stator assembly and a wiring assembly are connected in one embodiment of the utility model. Figure 4 and Figure 5 As shown, in one embodiment of the present invention, the present invention further provides a motor, which includes a wiring assembly 100 as in any of the above embodiments.
[0099] In this embodiment, the motor provided by the present invention comprises the terminal assembly 100 as in any of the above embodiments, and thus has all the beneficial effects of the terminal assembly 100 of the first aspect.
[0100] On the other hand, the wiring assembly 100 proposed in the present invention can also be used in a compressor, and the compressor includes the wiring assembly 100 or the motor proposed in the present invention.
[0101] like Figure 4 and Figure 5 As shown, in some embodiments of the present invention, optionally, the motor further includes a stator assembly 200, and the stator assembly 200 further includes a molded part 230 and a buckle 240, the molded part 230 is connected to the stator core 210, and the buckle 240 is connected to the molded part 230 and is clamped on the base 110.
[0102] The overmolded part 230 plays the role of insulation and protection. By connecting the overmolded part 230 with the stator core 210 , the overmolded part 230 wraps the stator core 210 , thereby improving insulation reliability.
[0103] The buckle 240 is connected to the overmolded part 230 and is clipped onto the base 110. The base 110 and the overmolded part 230 can be connected relatively easily through the buckle 240. The overmolded part 230 and the base 110 cooperate to form a secondary insulation structure, which can completely avoid direct contact between the stator core 210 and the winding 220, thereby maintaining good insulation between the winding 220 and the stator core 210.
[0104] like Figure 1 , Figure 4 and Figure 5 As shown, in some embodiments of the present invention, optionally, the base 110 is provided with a plurality of fourth grooves 112 , the plurality of fourth grooves 112 are arranged along the circumference of the base 110 , and the plurality of fourth grooves 112 are asymmetric relative to the axis of the stator assembly 200 ; the buckle 240 is located in the fourth groove 112 .
[0105] In the embodiment, a plurality of fourth grooves 112 are provided on the base 110 . The fourth grooves 112 are specifically components for installing the base 110 . The buckles 240 are located in the fourth grooves 112 .
[0106] Regarding the specific distribution form of the plurality of fourth grooves 112, the utility model sets the plurality of fourth grooves 112 along the circumference of the base 110 ( Figure 1 The fourth grooves 112 are arranged in a direction indicated by the indicator line B in FIG. 1 , and the plurality of fourth grooves 112 are asymmetric relative to the axis of the stator assembly 200.
[0107] The utility model can achieve the uniqueness of the installation position and improve the accuracy of the circumferential positioning by setting an asymmetric installation structure along the circumferential arrangement of the base 110, so that when the base 110 is connected to the overmolded part 230 through the buckle 240, on the one hand, the connection between the two is more stable, and on the other hand, the two can accurately form an insulating structure between the stator core 210 and the winding 220, which can completely avoid direct contact between the stator core 210 and the winding 220, thereby maintaining good insulation between the winding 220 and the stator core 210.
[0108] Specifically, the buckle 240 includes a body, which is connected to the overmolded component 230 , and a guiding inclined surface is provided on the body so that the buckle can slide into the fourth groove 112 provided on the base 110 .
[0109] Specifically, there are multiple clips 240 , and the number of the clips 240 corresponds to the number of the fourth grooves 112 , and one clip 240 is clipped into one fourth groove 112 , thereby improving the connection stability and connection accuracy between the overmolded part 230 and the base 110 .
[0110] like Figure 1 , Figure 4 and Figure 5As shown, in some embodiments of the present invention, optionally, the widths of the plurality of fourth grooves 112 in the circumferential direction of the stator assembly 200 are different; and / or the distances between the plurality of adjacent groups of fourth grooves 112 in the circumferential direction of the stator assembly 200 are different.
[0111] In this embodiment, the fourth groove 112 is arranged to form an asymmetric structure. On the one hand, the widths of the plurality of fourth grooves 112 in the circumferential direction of the stator assembly 200 are different, thereby making the plurality of fourth grooves 112 asymmetric relative to the axis of the stator assembly 200, thereby achieving the uniqueness of the installation position and improving the accuracy of the circumferential positioning. In addition, since only the width of the fourth groove 112 in the circumferential direction of the stator assembly 200 is set, the difficulty of forming an asymmetric positioning structure can be reduced.
[0112] On the other hand, the distances between multiple groups of adjacent fourth grooves 112 in the circumferential direction of the stator assembly 200 are different, thereby making the multiple fourth grooves 112 asymmetric relative to the axis of the stator assembly 200, thereby achieving the uniqueness of the installation position and improving the accuracy of circumferential positioning. In addition, since only the distance between the fourth grooves 112 in the circumferential direction of the stator assembly 200 is set, the difficulty of forming an asymmetric positioning structure can be reduced.
[0113] On the other hand, the widths of the multiple fourth grooves 112 in the circumferential direction of the stator assembly 200 are different, and the distances between multiple groups of adjacent fourth grooves 112 in the circumferential direction of the stator assembly 200 are different, thereby making the multiple fourth grooves 112 asymmetric relative to the axis of the stator assembly 200, achieving the uniqueness of the installation position and improving the accuracy of circumferential positioning. Moreover, since the widths and distances of the multiple fourth grooves 112 in the circumferential direction of the stator assembly 200 are different, the complexity of the formed asymmetric structure can be increased, thereby further improving the accuracy of circumferential positioning.
[0114] like Figure 4 and Figure 5 As shown, in some embodiments of the present invention, optionally, the base 110 is provided with a positioning hole 118 , and the stator assembly 200 further includes: a positioning column 260 , which is connected to the overmolded component 230 and is penetrated into the positioning hole 118 .
[0115] In this embodiment, the utility model is provided with a positioning hole 118 on the base 110. In addition, the stator assembly 200 is provided with a positioning column 260, which is connected to the overmolding 230 and is penetrated in the positioning hole 118. Through the combined connection of the positioning column 260 and the positioning hole 118, the circumferential positioning of the base 110 and the overmolding 230 can be achieved when they are connected, so that the connection position of the two is accurate, and an insulation barrier can be formed between the stator core 210 and the winding 220 to avoid direct contact between the stator core 210 and the winding 220.
[0116] like Figure 4 and Figure 5 As shown, in some embodiments of the present invention, optionally, the base 110 includes a first positioning platform 116, and the positioning hole 118 is arranged on the first positioning platform 116; the stator assembly 200 also includes a second positioning platform 250, the first side 146 of the second positioning platform 250 is connected to the overmolded part 230, and the positioning column 260 is arranged on the second side 148 of the second positioning platform 250; the side of the first positioning platform 116 close to the stator assembly 200 is in contact with the second side 148 of the second positioning platform 250.
[0117] In this embodiment, the base 110 specifically includes a first positioning platform 116 , and the positioning hole 118 is disposed on the first positioning platform 116 to facilitate the opening of the positioning hole 118 .
[0118] The stator assembly 200 further includes a second positioning platform 250 , a first side 146 of which is connected to the overmolded component 230 , and a positioning post 260 is disposed on a second side 148 of the second positioning platform 250 , thereby achieving connection between the positioning post 260 and the overmolded component 230 .
[0119] The side of the first positioning platform 116 close to the stator assembly 200 is connected to the second side 148 of the second positioning platform 250. During the positioning connection, the connection between the first positioning platform 116 and the second positioning platform 250 can realize the axial positioning when the base 110 and the overmolded part 230 are connected.
[0120] In one implementation of the present utility model, Figure 5 As shown, when the wiring assembly 100 proposed by the utility model is used in a motor, the overmolded part 230 is arranged on one side of the stator core 210 in the axial direction for lead winding. After the stator core 210 and the overmolded part 230 are wound, the three-phase U, V, and W input terminals are led out separately, and the three-phase U, V, and W output terminals are led out collectively.
[0121] In the present invention, the plurality of fourth grooves 112 disposed on the base plate 114 of the wiring assembly 100 are asymmetric with respect to the axis of the stator assembly 200 and correspond to the buckles 240 of the stator assembly 200 , and the positioning holes 118 on the first positioning platform 116 included in the base 110 correspond to the positioning columns 260 of the stator assembly 200 .
[0122] The non-centrosymmetrical fourth groove 112 of the present invention is provided to ensure the uniqueness of the angular orientation of the installation position of the wiring assembly 100 .
[0123] After the buckle 240 is aligned with the fourth groove 112 and the positioning hole 118 is aligned with the positioning column 260, the wiring assembly 100 is pressed down slightly, the fourth groove 112 slides along the guide slope on the buckle 240, the buckle 240 enters the fourth groove 112, and the buckle 240 and the fourth groove 112 are connected. At the same time, the positioning column 260 is also synchronously inserted into the positioning hole 118 to achieve circumferential positioning of the stator assembly 200 and the wiring assembly 100. The side of the first positioning platform 116 close to the stator assembly 200 contacts the second side 148 of the second positioning platform 250. Axial positioning of the stator assembly 200 and the wiring assembly 100 is achieved.
[0124] The three-phase U, V, and W input terminals are independent of each other, and the output terminals are concentrated for the N phase and are led out from the second grooves 122 at the corresponding positions, pass through the notches of the first groove 142 and the third groove 150 in sequence, and are wound several turns on the crimping portion 144 where the third groove 150 is set to complete the initial fixation.
[0125] The crimping part 144 is pressed, so that the second side 148 of the crimping part 144, i.e., the free side, moves toward the wiring part 140. The crimping part 144 and the wiring part 140 squeeze the winding wire, fix the several turns of lead wire wound thereon, and perform resistance welding near the clamping opening. The lead wire of the winding 220 is fixed on the wiring assembly 100. The resistance welding process destroys the surface paint coating of the lead wire, and the lead wire of the winding 220 is connected to the wiring part 140.
[0126] The mounting portion 132 is connected to the wiring portion 140 and the connecting portion 134 , and its end is connected to a bending portion 152 , which is encapsulated in the fixing portion 120 , and can better reduce the influence of the heat generated during the resistance welding process on the bonding strength between the wiring component 130 and the substrate 110 .
[0127] The second end 138 of the connecting portion 134 extends away from the stator core 210 , and the head passes through the reserved hole of the electric control board, and is connected by welding or plug-in structure. At this point, the stator assembly 200 and the electric control board are relatively fixed and effectively connected.
[0128] The motor proposed in the utility model can not only isolate and insulate the stator assembly 200 and the electric control board in the axial direction, but also is easy and efficient to assemble and install. The position is fixed after installation, the welding can be easily automated, the one-piece injection molding structure is firm, the resistance welding time is short, the heat generated during the welding process is relatively controllable, and the welding reliability is high.
[0129] By setting the base 110 of the specific wiring component 130 on the first axial side 146 of the stator core 210 of the stator assembly 200 of the motor, not only the coil winding is insulated, but also the winding and slot structure welding are carried out through the second groove 122, i.e. the lead groove, set on the base 110 and the first groove 142 and the third groove 150, i.e. the winding groove, set on the wiring part 140. Through heat conduction and the solidification of the solder, the solder column can be evenly distributed on the surface of the slot body. In this way, the winding 220 and the wiring component 130 can be fastened, so that the winding 220 is not easy to fall off.
[0130] The utility model configures the wiring component 130 to have a connected welding part and a plug-in part, and is integrally injection-molded in the substrate 114. The length of the substrate 114 wrapping the mounting part 132 can be adjusted according to the length of the connecting part 134 to prevent the connecting part 134 from being easily loosened from the substrate 114. This structure is suitable for application scenarios with different lengths of the connecting part 134 (the distance between the stator assembly 200 and the electric control board), which broadens the scope of application. The buckle 240 is snap-connected with the base 110 to achieve the fixation of the stator assembly 200 and the wiring assembly 100.
[0131] In the claims, specification and drawings of the present invention, the term "multiple" refers to two or more than two. Unless otherwise clearly defined, the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, which is only for the purpose of more conveniently describing the present invention and making the description process easier, rather than for indicating or implying that the device or element referred to must have the specific orientation described, be constructed and operated in a specific orientation, so these descriptions cannot be understood as limitations on the present invention; the terms "connect", "install", "fix" and the like should be understood in a broad sense. For example, "connection" can be a fixed connection between multiple objects, or a detachable connection between multiple objects, or an integral connection; it can be a direct connection between multiple objects, or an indirect connection between multiple objects through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood based on the specific circumstances of the above data.
[0132] In the claims, specification and drawings of the present invention, the description of the terms "one embodiment", "some embodiments", "specific embodiments" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In the claims, specification and drawings of the present invention, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0133] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wiring assembly, characterized in that: The wiring assembly is used for a stator assembly, the stator assembly includes a stator core and a winding, and the wiring assembly includes: A substrate, the substrate being located on a first side of the stator core in an axial direction; A terminal component, which can be connected to the winding, comprises a mounting portion and a connecting portion, wherein the mounting portion is disposed in the base body, a first end of the connecting portion is connected to the mounting portion, and a second end of the connecting portion extends in a direction away from the stator core.
2. The wiring assembly according to claim 1, characterized in that: The base is a plastic part, the wiring component is a metal part, and the base and the wiring component are an integral injection molding structure.
3. The wiring assembly according to claim 1, characterized in that: The wiring component also includes: The wiring portion is connected to the mounting portion, the wiring portion is provided with a first groove, and the winding can be wound around the wiring portion and embedded in the first groove.
4. The wiring assembly according to claim 3, characterized in that: The substrate comprises: substrate; a fixing portion, the fixing portion being disposed on a first side of the substrate in the axial direction; The mounting portion is disposed in the fixing portion.
5. The wiring assembly according to claim 4, characterized in that: The base body is provided with a second groove, and the second groove extends from the base plate to the fixing portion; A first end of the second groove is opposite to the lead-out end of the winding, and a second end of the second groove is opposite to the wiring portion.
6. The wiring assembly according to claim 3, characterized in that: The wiring component also includes: A crimping portion, a first side of which is connected to the wiring portion, a second side of which is a free side, and the crimping portion can crimp the winding to the wiring portion.
7. The wiring assembly according to claim 6, characterized in that: The crimping portion is provided with a third groove, and the third groove is located at a side of the crimping portion away from the first groove.
8. The wiring assembly according to claim 3, characterized in that: There are multiple first grooves, and the multiple first grooves are located on two opposite sides of the wiring portion.
9. The junction assembly according to any one of claims 1 to 8, characterized in that: The wiring component also includes: A bending portion, wherein the bending portion is connected to the mounting portion and is located at a side of the mounting portion away from the connecting portion, and an angle is formed between the bending portion and the mounting portion.
10. A motor, characterized in that: The invention comprises the wiring assembly according to any one of claims 1 to 9.
11. The motor according to claim 10, characterized in that The motor further comprises the stator assembly, and the stator assembly further comprises: A plastic overmolding component, wherein the plastic overmolding component is connected to the stator core; A buckle is connected to the overmolded component and is clamped on the base.
12. The motor according to claim 11, characterized in that The base body is provided with a plurality of fourth grooves, the plurality of fourth grooves are arranged along the circumference of the base body, and the plurality of fourth grooves are asymmetric relative to the axis of the stator assembly; The buckle is located in the fourth groove.
13. The motor according to claim 12, characterized in that The widths of the plurality of fourth grooves in the circumferential direction of the stator assembly are different; and / or The distances between adjacent groups of the fourth grooves in the plurality of fourth grooves in the circumferential direction of the stator assembly are different.
14. The electric machine according to any one of claims 11 to 13, characterized in that The base is provided with a positioning hole, and the stator assembly further comprises: A positioning post is connected to the overmolded component and is inserted into the positioning hole.
15. The motor according to claim 14, characterized in that The base body comprises a first positioning platform, and the positioning hole is arranged on the first positioning platform; The stator assembly further comprises a second positioning platform, a first side of the second positioning platform is connected to the overmolded component, and the positioning column is arranged on a second side of the second positioning platform; A side of the first positioning stage close to the stator assembly contacts a second side of the second positioning stage.
