Splicing type rotational flow sand cleaning device
By introducing dredging mechanisms and monitoring components into the cyclone sand cleaner, the problem of sand and gravel blockage under high sand content is solved, and the equipment is automated dredging and cleaning is realized, and operating efficiency and reliability are improved.
Patent Information
- Application Number
- CN202421011079.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing cyclone sand cleaners are prone to blockage of sand and gravel inside the sand collecting box and are difficult to clean in time under high sand content and high flow.
A spliced cyclone sand cleaner is designed, using a dredging mechanism including impeller, rotating shaft, bracket and blade. The sand discharge pipe is agitated through the rotation of the blade, combined with the motor driving the spiral rod and the transmission belt, and the components are automatically monitored to detect blockage. And prevent damage to metal particles through magnetic suction strips.
It effectively avoids sand and gravel blockage, realizes timely clearance and cleaning of sand and gravel, and improves the operating efficiency and reliability of the equipment.
Smart Images

Figure CN222218732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand cleaners, in particular to a spliced cyclone sand cleaner. Background Art
[0002] The cyclone desander is a green and environmentally friendly pure physical water treatment equipment. Its working principle is based on the centrifugal sedimentation and density difference principle to remove sand. When the water flows into the equipment tangentially from the desander water inlet under a certain pressure, a strong rotational motion is generated. Due to the different densities of sand and water, under the combined action of centrifugal force, centripetal force, buoyancy and fluid drag, the water with low density rises and is discharged from the outlet, while the sand particles with high density settle to the sewage outlet at the bottom of the equipment and are discharged, thereby achieving the purpose of sand removal. It is widely used in water source heat pumps, water treatment, food, medicine and other industrial sectors. Desanding of river water and well water, coal washing water, industrial mineral processing, liquid degassing and separation of immiscible liquids.
[0003] The existing cyclone sand cleaner is mainly composed of an upper cylinder and a lower conical cylinder, and its internal structure is simple. After separating sand and gravel particles, the sand and gravel particles enter the sand collecting box. When the sand content of the feed is high and the flow rate is high, it is easy to cause the sand and gravel inside the sand collecting box to be blocked, making it difficult to discharge the sand in time through the sand discharge pipe and difficult to clean. Utility Model Content
[0004] The utility model aims to provide a spliced cyclone sand cleaning device which can effectively prevent the blockage of sand and gravel and make it impossible to discharge sand normally, and the cleaning is timely and easy.
[0005] The embodiment of the utility model is realized through the following technical scheme: a spliced cyclone sand cleaner comprises an upper cylinder and a lower cylinder, the side of the upper cylinder is connected with a feed pipe, the top of the upper cylinder is connected with a water outlet pipe, the upper cylinder is detachably connected to the lower cylinder, and the lower end of the lower cylinder is sequentially connected with a sand storage tank and a sand discharge pipe; it also comprises a dredging mechanism, the dredging mechanism comprises an impeller, a rotating shaft, a bracket and blades, the bracket is fixedly connected to the inner wall of the sand storage tank, the rotating shaft passes through the bracket and is rotatably connected thereto, the impeller is arranged below the lower cylinder, and the impeller is connected to the upper end of the rotating shaft, the blades are rotatably connected to the lower end of the rotating shaft, and when the rotating shaft drives the blades to rotate, the blades are expanded radially along the rotating shaft; the lower end of the rotating shaft extends into the sand discharge pipe.
[0006] Preferably, the sand discharge pipe is a bent pipe, the bent part of the sand discharge pipe is connected to a dredging pipe, and a spiral rod matching the diameter of the dredging pipe is arranged in the dredging pipe. A motor is also included, one end of the motor is provided with a first pulley, one end of the spiral rod is provided with a second pulley, a transmission belt is wound between the first pulley and the second pulley, and the spiral rod is driven to rotate by the motor.
[0007] Preferably, a monitoring component is further included, which is arranged beside the blade, and the monitoring component includes an elastic vibration plate and a sensor, the sensor is arranged on the outer wall of the sand discharge pipe, one end of the blade is arranged outside the sand discharge pipe, and the other end of the blade is arranged inside the sand discharge pipe.
[0008] Preferably, an auxiliary sand guide pipe is connected to the upper end wall of the sand storage tank, and the other end of the auxiliary sand guide pipe is connected to the tail end of the sand discharge pipe.
[0009] Preferably, the lower end wall of the lower cylinder is connected to an overflow port.
[0010] Preferably, a plurality of magnetic suction strips are spirally arranged on the inner wall of the lower cylinder.
[0011] Preferably, an inclined sand-isolating net is provided in the water outlet pipe, and a guide plate inclined toward the sand-isolating net is provided on the inner wall of the water outlet pipe, the guide plate is arranged close to the sand-isolating net, a connecting pipe is provided between the water outlet pipe and the sand storage tank, and the connecting pipe is arranged between the guide plate and the sand-isolating net.
[0012] The technical solution of the embodiments of the utility model has at least the following advantages and beneficial effects: compared with the prior art, the utility model arranges a dredging mechanism between the sand storage tank and the sand discharge pipe. When sand falls from above the impeller to flush it and provide rotational power for it, the impeller will drive the blades to rotate, and then the blades will stir the sand discharge pipe with more sand, thereby effectively avoiding its blockage and having a good and timely dredging effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1 A schematic diagram of the structure of a spliced cyclone sand cleaner provided in an embodiment of the utility model;
[0015] Figure 2 It is a structural schematic diagram when the sand storage tank in the utility model is completely blocked;
[0016] Figure 3 It is a schematic diagram of the dredging mechanism in the sand storage tank of the utility model when it works normally.
[0017] Icons: 1-upper cylinder, 2-lower cylinder, 21-magnetic suction strip, 22-overflow port, 3-feed pipe, 4-outlet pipe, 5-sand storage tank, 6-dredging mechanism, 61-impeller, 62-bracket, 63-rotating shaft, 64-blade, 7-monitoring component, 71-elastic vibration plate, 72-sensor, 8-dredging pipe, 9-screw rod, 10-second pulley, 11-first pulley, 12-transmission belt, 13-motor, 14-sand isolation net, 15-guide plate, 16-connecting pipe, 17-auxiliary sand guide pipe, 18-sand discharge pipe. DETAILED DESCRIPTION
[0018] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0020] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0021] Example
[0022] The following is further described in conjunction with specific embodiments. Figure 1-Figure 3As shown, this embodiment is a spliced cyclone sand cleaner, including an upper tube 1 and a lower tube 2, a feed pipe 3 is connected to the side of the upper tube 1, a water outlet pipe 4 is connected to the top of the upper tube 1, the upper tube 1 is detachably connected to the lower tube 2, and the lower end of the lower tube 2 is sequentially connected to a sand storage tank 5 and a sand discharge pipe 18; it also includes a dredging mechanism 6, the dredging mechanism 6 includes an impeller 61, a rotating shaft 63, a bracket 62 and a blade 64, the bracket 62 is fixedly connected to the inner wall of the sand storage tank 5, the rotating shaft 63 passes through the bracket 62 and is rotatably connected thereto, the impeller 61 is arranged below the lower tube 2, and the impeller 61 is connected to the upper end of the rotating shaft 63, and the blade 64 is rotatably connected to the lower end of the rotating shaft 63, when the rotating shaft 63 When the blades 64 are driven to rotate, the blades 64 are expanded along the radial direction of the rotating shaft 63; the lower end of the rotating shaft 63 extends into the sand discharge pipe 18; specifically, the utility model arranges a sand storage tank 5 at the lower cylinder 2, most of the heavy sand enters it, and a small amount of water also enters below. When the sand cleaner is in operation, the sand in the sand discharge pipe 18 will be more than the sand in the storage tank. When the sand in the lower cylinder 2 is mixed with a certain amount of water to form a fluid flushing impeller 61, the drive will rotate, and then the rotating shaft 63 will drive the blades 64 to rotate. At a certain speed, the blades 64 will expand, and the stirring of the accumulated sand by the blades 64 will greatly reduce the risk of blockage, thereby playing a certain preventive effect.
[0023] Reference Figure 1 and Figure 2 As shown, the sand discharge pipe 18 in this embodiment is a bent pipe, and a dredging pipe 8 is connected to the bent part of the sand discharge pipe 18. A spiral rod 9 matching the diameter of the dredging pipe 8 is provided in the dredging pipe 8; it also includes a motor 13, a first pulley 11 is provided at one end of the motor 13, and a second pulley 10 is provided at one end of the spiral rod 9. A transmission belt 12 is wound between the first pulley 11 and the second pulley 10, and the spiral rod 9 is driven to rotate by the motor 13; specifically, when the impeller 61 is completely submerged in sand, the impeller 61 cannot be offset by the sand flow above, and then the speed of the impeller 61 is reduced or even stopped. In this case, the spiral rod 9 is driven by the motor 13 to move excess sand to the outside of the dredging pipe 8, so that the sand in the sand storage tank 5 continues to fall under the action of gravity, and the impeller 61 is exposed again to restore the dredging performance.
[0024] In addition, it should be noted that, since the size of the spiral rod 9 basically covers the diameter of the dredging pipe 8, when the spiral rod 9 does not rotate, sand will not leak out of the dredging pipe 8.
[0025] like Figure 2As shown, in order to realize automatic monitoring and dredging, the present embodiment further includes a monitoring component 7, which is arranged beside the blade 64, and the monitoring component 7 includes an elastic vibration sheet 71 and a sensor 72, the sensor 72 is arranged on the outer wall of the sand discharge pipe 18, one end of the blade 64 is arranged outside the sand discharge pipe 18, and the other end of the blade 64 is arranged inside the sand discharge pipe 18; specifically, the sensor 72 is electrically connected to the motor 13, and the sensor 72 uses a displacement sensor or a distance sensor to detect whether the elastic vibration sheet 71 is in a vibrating state or a certain vibration frequency, which can reflect the blockage situation. When the blockage of the sand discharge pipe 18 is relatively light, the blade 64 reaches a certain speed, and under the action of centrifugal force, the blade 64 can be radially expanded. The blade 64 in this state will touch the elastic vibration sheet 71, and the elastic vibration sheet 71 will vibrate, and the sensor 72 will recognize the signal; and when the impeller 61 stops rotating or the speed is relatively slow, the side reflects that there is a blockage situation, and then the motor 13 is powered on and started to discharge sand and dredge.
[0026] like Figure 3 As shown, the upper end wall of the sand storage tank 5 is connected to an auxiliary sand guide pipe 17, and the other end of the auxiliary sand guide pipe 17 is connected to the tail end of the sand discharge pipe 18. Specifically, when the sand content is high, a part of the sand that is about to submerge the impeller 61 can be discharged through the auxiliary sand guide pipe 17.
[0027] Reference Figure 1 As shown, the lower end wall of the lower cylinder 2 in this embodiment is connected with an overflow port 22; specifically, more water at the bottom can be discharged through the overflow port 22.
[0028] like Figure 1 As shown, in order to prevent the metal particles in the sand from damaging the impeller 61 and the blades 64, a plurality of magnetic suction strips 21 are arranged spirally around the inner wall of the lower cylinder 2; specifically, when the sand rotates close to the inner wall of the lower cylinder 2 under the action of centrifugation, the metal particles in the sand will be absorbed by the magnetic suction strips 21. When maintenance is required within a certain period of time, the upper cylinder 1 and the lower cylinder 2 can be separated, and the metal particles on the magnetic suction strips 21 can be cleaned.
[0029] The water discharged through the outlet pipe 4 still contains a small amount of sand. In order to further reduce the sand content, an inclined sand-isolating net 14 is provided in the outlet pipe 4, and the inner wall of the outlet pipe 4 is provided with a guide plate 15 inclined toward the sand-isolating net 14. The guide plate 15 is arranged close to the sand-isolating net 14. A connecting pipe 16 is provided between the outlet pipe 4 and the sand storage tank 5, and the connecting pipe 16 is arranged between the guide plate 15 and the sand-isolating net 14; specifically, after the sand-isolating net 14 isolates the sand, it will move down along the inclined sand-isolating net 14 to the gap between the guide plate 15 and the sand-isolating net 14 and flow into the connecting pipe 16, and then the connecting pipe 16 is transported to the sand storage tank 5. Under the action of the guide plate 15, most of the water flows out from the top of the sand-isolating net 14, and the action of the guide plate 15 makes the flow rate between it and the sand-isolating net 14 relatively slow.
[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A spliced cyclone sand cleaner, comprising an upper cylinder (1) and a lower cylinder (2), wherein the side of the upper cylinder (1) is connected to a feed pipe (3), and the top of the upper cylinder (1) is connected to a water outlet pipe (4), characterized in that: The upper cylinder (1) is detachably connected to the lower cylinder (2), and the lower end of the lower cylinder (2) is sequentially connected to a sand storage tank (5) and a sand discharge pipe (18); The dredging mechanism (6) further comprises an impeller (61), a rotating shaft (63), a bracket (62) and blades (64); the bracket (62) is fixedly connected to the inner wall of the sand storage tank (5); the rotating shaft (63) passes through the bracket (62) and is rotatably connected thereto; the impeller (61) is arranged below the lower cylinder (2); the impeller (61) is connected to the upper end of the rotating shaft (63); the blades (64) are rotatably connected to the lower end of the rotating shaft (63); when the rotating shaft (63) drives the blades (64) to rotate, the blades (64) are spread out in the radial direction of the rotating shaft (63); The lower end of the rotating shaft (63) extends into the sand discharge pipe (18).
2. The spliced cyclone sand cleaner according to claim 1, characterized in that: The sand discharge pipe (18) is a bent pipe, and a dredging pipe (8) is connected to the bent portion of the sand discharge pipe (18). A spiral rod (9) matching the diameter of the dredging pipe (8) is arranged inside the dredging pipe (8).
3. The spliced cyclone sand cleaner according to claim 2, characterized in that: The invention also comprises a motor (13), wherein a first pulley (11) is provided at one end of the motor (13), and a second pulley (10) is provided at one end of the spiral rod (9), and a transmission belt (12) is wound and matched between the first pulley (11) and the second pulley (10), so that the spiral rod (9) is driven to rotate by the motor (13).
4. The spliced cyclone sand cleaner according to claim 3 is characterized in that: The invention also comprises a monitoring component (7), wherein the monitoring component (7) is arranged beside the blade (64), and the monitoring component (7) comprises an elastic vibration sheet (71) and a sensor (72), wherein the sensor (72) is arranged on the outer wall of the sand discharge pipe (18), one end of the blade (64) is arranged outside the sand discharge pipe (18), and the other end of the blade (64) is arranged inside the sand discharge pipe (18).
5. The spliced cyclone sand cleaner according to claim 1, characterized in that: The upper end wall of the sand storage tank (5) is connected with an auxiliary sand guide pipe (17), and the other end of the auxiliary sand guide pipe (17) is connected with the tail end of the sand discharge pipe (18).
6. The spliced cyclone sand cleaner according to claim 1, characterized in that: The lower end wall of the lower cylinder (2) is connected to an overflow port (22).
7. The spliced cyclone sand cleaner according to claim 1, characterized in that: A plurality of magnetic suction strips (21) are arranged spirally around the inner wall of the lower cylinder (2).
8. The spliced cyclone sand cleaner according to claim 1, characterized in that: The water outlet pipe (4) is provided with an inclined sand-isolating net (14), and the inner wall of the water outlet pipe (4) is provided with a guide plate (15) inclined toward the sand-isolating net (14), and the guide plate (15) is arranged close to the sand-isolating net (14). A connecting pipe (16) is provided between the water outlet pipe (4) and the sand storage tank (5), and the connecting pipe (16) is arranged between the guide plate (15) and the sand-isolating net (14).
