Metal sintered felt

By introducing multi-layer structures, including fiber reinforcement layer, protective layer, filter layer, chemically active layer, thermal insulation layer and electromagnetic shielding layer, the problem of poor useability of the prior art in high temperature and electromagnetic environments is solved. , achieving more efficient filtering and electromagnetic shielding performance, extending service life and reducing energy consumption.

CN222218934UActive Publication Date: 2024-12-24ANPING FURUN PRECISION FILTER CO LTD
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Patent Information

Application Number
CN202420942293.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-24
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing metal sintered felts have poor use in high temperature and electromagnetic environments, and lack ceramic heat insulation and metal grid layers, which limits its application scope and practicality.

Method used

A multi-layer structure metal sintered felt is designed, including outer layer, fiber reinforcement layer, protective layer, filter layer, chemically active layer, thermal insulation layer and electromagnetic shielding layer. The combination of these layers is improved to improve its high temperature resistance and electromagnetic resistance. Shielding and filtering performance.

Benefits of technology

It improves the filtration efficiency, corrosion resistance, high temperature resistance and electromagnetic shielding performance of sintered felt, extends the service life, reduces energy consumption and operating costs, and enhances structural stability and ventilation effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222218934U_ABST
Patent Text Reader

Abstract

The utility model provides a metal sintered felt which comprises an outer layer, the lower surface of the outer layer is connected with a fiber reinforced layer, the lower surface of the fiber reinforced layer is connected with a protective layer, the lower surface of the protective layer is connected with a filter layer, and the other end of the filter layer is connected with a chemical active layer. The other end of the chemical active layer is connected with a thermal isolation layer, and the other end of the thermal isolation layer is connected with an electromagnetic shielding layer. The fiber-reinforced layer is added on the surface or inside the metal sintered felt, the fiber-reinforced layer can improve the strength, the wear resistance and the corrosion resistance of the sintered felt, the protective coating is coated on the surface of the metal sintered felt, the corrosion resistance, the wear resistance and the oxidation resistance of the sintered felt can be enhanced, and the filter layer is added on the metal sintered felt, so that the service life of the filter layer is prolonged. The filter layer can enable the sintered felt to have the characteristics of filtration, separation or adsorption, the sintered felt is suitable for the fields of gas filtration, liquid separation and the like, and a layer with chemical activity is added on the metal sintered felt, so that the sintered felt can have specific chemical reactivity.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal product processing, in particular to a metal sintered felt. Background Art

[0002] Metal sintered felt is a porous metal material, usually made of metal fibers or particles through a sintering process. It has a high porosity and a three-dimensional interlaced pore structure, which can provide good filtration, adsorption, heat insulation, sound insulation and other properties. Metal sintered felt usually has good high temperature resistance and corrosion resistance, and is suitable for applications in high temperature gas filtration, liquid filtration, catalyst carrier, acoustic sound insulation and other fields. Due to its unique structure and performance, metal sintered felt has a wide range of application prospects in the industrial field.

[0003] The existing authorization announcement number is CN216062374U, which discloses an ultra-high pressure metal fiber sintered felt, and relates to the technical field of metal fiber sintered felt. The utility model is provided with a second steel wire and a second bayonet on the second frame, a second ball on the second steel wire, a first steel wire and a first bayonet on the first frame, a first steel wire and a first bayonet on the first steel wire, a first ball on the first steel wire, a third frame between the first frame and the second frame, a steel mesh on the third frame, and the second bayonet is inserted into the first bayonet, so as to achieve the purpose of pressure resistance and orderly distribution. The utility model has a reasonable and practical structure, which not only increases the pressure resistance of the metal fiber sintered felt, makes the pressed metal fiber burn more tightly, but also improves the work efficiency and reduces. However, the structure of the above-mentioned sintered felt is relatively simple, and no ceramic heat insulation layer and metal mesh layer are provided. It cannot be applied in high temperature environment, cannot be used in electronic equipment or electromagnetic environment, so that the overall application range of the device is narrow, resulting in poor practicability of the device as a whole. Therefore, it is necessary to provide a new metal sintered felt to solve the above problems. Utility Model Content

[0004] The technical content of the utility model is to provide a new metal sintered felt.

[0005] In order to solve the above problems, the utility model provides a metal sintered felt, including an outer layer, the lower surface of the outer layer is connected to a fiber reinforced layer, the lower surface of the fiber reinforced layer is connected to a protective layer, and the lower surface of the protective layer is connected to a filter layer, the other end of the filter layer is connected to a chemically active layer, the other end of the chemically active layer is connected to a thermal insulation layer, and the other end of the thermal insulation layer is connected to an electromagnetic shielding layer.

[0006] As a further solution of the present invention, the outer layer is provided with a porous structure to increase the practicality of the device.

[0007] As a further solution of the present invention, the fiber reinforcement layer is made of glass fiber material, and the fiber reinforcement layer can improve the strength of the sintered felt.

[0008] As a further solution of the utility model, a polymer coating is sprayed on the outer side of the protective layer, which can enhance the corrosion resistance of the sintered felt.

[0009] As a further solution of the utility model, the filter layer is composed of a polymer film, and the filter layer can make the sintered felt have filtering properties.

[0010] As a further solution of the utility model, the chemically active layer is composed of a catalyst layer, which can make the sintered felt have specific chemical reactivity.

[0011] As a further solution of the utility model, the thermal isolation layer is composed of a ceramic thermal insulation layer, which can improve the high temperature resistance of the sintered felt.

[0012] As a further solution of the present invention, the electromagnetic shielding layer is composed of a metal mesh layer, which can provide electromagnetic shielding performance.

[0013] In summary, the utility model includes at least one of the following beneficial technical effects:

[0014] The utility model records a metal sintered felt, which records that the surface area of ​​the sintered felt can be increased through a porous structure, thereby improving its filtering efficiency. More holes can provide more filtering channels, so that the sintered felt can more effectively capture and filter particles, dust or other impurities in the air, thereby improving the filtering effect. The porous structure can reduce the resistance of air when it flows through the sintered felt, thereby reducing energy consumption. By increasing the ventilation holes, the air can pass through the sintered felt more easily, reducing the pressure and energy required for the system and reducing the operating cost. The porous structure can increase the air permeability of the sintered felt and promote the flow of air, which helps to improve the ventilation effect of the system, make the air fresher, reduce the retention of moisture or odor, and improve the environmental comfort. The porous structure can reduce the pollution and blockage of the surface of the sintered felt and extend its service life. Impurities or particulate matter in the air are more easily captured inside the holes instead of being directly blocked on the surface of the sintered felt, thereby reducing the frequency of cleaning and maintenance. The porous structure can increase the surface stability and structural strength of the sintered felt. By reasonably designing the position and size of the holes, it can be ensured that the sintered felt maintains stability during use and is not easily deformed or damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0016] Figure 1 This is a schematic diagram of the structure of a metal sintered felt according to the utility model;

[0017] Figure 2 This is a schematic cross-sectional structure diagram of a metal sintered felt of the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the exploded structure of a mounting plate and motor components of a metal sintered felt.

[0019] Figure numerals: 1. outer layer; 2. fiber reinforcement layer; 3. protective layer; 4. filter layer; 5. chemically active layer; 6. thermal isolation layer; 7. electromagnetic shielding layer. DETAILED DESCRIPTION

[0020] Please refer to Figure 1 , Figure 2 , Figure 3 A metal sintered felt comprises an outer layer 1, a fiber reinforced layer 2 is connected to the lower surface of the outer layer 1, a protective layer 3 is connected to the lower surface of the fiber reinforced layer 2, a filter layer 4 is connected to the lower surface of the protective layer 3, the other end of the filter layer 4 is connected to a chemically active layer 5, the other end of the chemically active layer 5 is connected to a thermal insulation layer 6, and the other end of the thermal insulation layer 6 is connected to an electromagnetic shielding layer 7.

[0021] The outer layer 1 is provided with a porous structure, and the fiber-reinforced layer 2 is made of glass fiber material. The advantage of the outer layer 1 being provided with a porous structure is that the surface area is increased, the adsorption capacity and filtration efficiency of the material are improved, and this structure is also helpful to enhance the strength and stability of the material. The advantages of the fiber-reinforced layer 2 being made of glass fiber material include: glass fiber has a high tensile strength, which can effectively enhance the overall strength and durability of the material, glass fiber has good corrosion resistance, and is suitable for applications in various corrosive environments, glass fiber can maintain stability at high temperatures, and is suitable for applications in high temperature environments, glass fiber has good insulation properties, and can be used for electrical insulation materials, and glass fiber has a light specific gravity, which can reduce the weight of the overall structure and improve the convenience of using the material;

[0022] The outer side of the protective layer 3 is sprayed with a polymer coating, and the filter layer 4 is composed of a polymer film. The benefits of spraying the polymer coating on the outer side of the protective layer 3 include: the polymer coating can effectively protect the surface of the metal sintered felt from corrosion and oxidation, and extend its service life. The polymer coating can prevent dirt and harmful substances from adhering to the surface of the metal sintered felt, maintain its cleanliness and performance stability, and provide additional protection to reduce wear and damage on the surface of the metal sintered felt. The polymer coating can enhance the stability of the metal sintered felt, so that it can maintain good performance under various harsh environmental conditions. The benefits of the filter layer 4 being composed of a polymer film include: the polymer film can provide precise pore size and distribution, so that the filtration efficiency is higher, and it can effectively filter tiny particles and pollutants. The polymer film has good chemical stability, is not easily corroded and damaged by chemical substances, and is suitable for filtering environments of various liquids and gases. The surface of the polymer film is smooth and flat, easy to clean and maintain, and extends the service life of the metal sintered felt. The polymer film is lighter than the metal sintered felt itself, which can reduce the weight of the overall structure and facilitate installation and replacement.

[0023] The chemically active layer 5 is composed of a catalyst layer, and the thermal isolation layer 6 is composed of a ceramic insulation layer. The chemically active layer 5 is composed of a catalyst layer, and the benefits include: the catalyst layer can provide active sites on the surface of the metal sintered felt, promote the occurrence of chemical reactions, and thus enhance the catalytic performance of the metal sintered felt; the catalyst layer can achieve selective control of the chemical reaction, which helps to improve the purity and yield of the product; the catalyst layer can reduce the reaction temperature and energy consumption of the chemical reaction, thereby achieving the effect of energy conservation and emission reduction; the catalyst layer can reduce the activation energy of the reaction, increase the reaction rate, and thus accelerate the reaction kinetics process; the benefits of the thermal isolation layer 6 being composed of a ceramic insulation layer include: the ceramic insulation layer has excellent thermal insulation performance, can effectively reduce heat conduction, and protect the inside of the metal sintered felt from high temperature; the ceramic material has good high temperature resistance, can maintain stability in a high temperature environment, and extend the service life of the metal sintered felt; the ceramic material usually has high chemical stability, can resist chemical corrosion such as acid and alkali, and protect the metal sintered felt from corrosion; the ceramic insulation layer is usually lighter than metal, which can reduce the weight of the overall structure and facilitate installation and maintenance.

[0024] The electromagnetic shielding layer 7 is composed of a metal mesh layer, which can effectively shield electromagnetic radiation, prevent the penetration of external electromagnetic waves, and protect the equipment or materials inside the metal sintered felt from electromagnetic interference. The metal mesh layer has good air permeability and will not hinder the flow of gas or liquid, maintaining the filtering performance of the metal sintered felt. The metal mesh layer usually has good corrosion resistance and can maintain stability under various environmental conditions, thereby extending the service life of the metal sintered felt. The metal mesh layer has high mechanical strength and can provide additional support and protection, thereby enhancing the structural stability of the metal sintered felt. The mesh size and arrangement of the metal mesh layer can be adjusted as needed to achieve different degrees of electromagnetic shielding effects. The metal mesh layer usually has good flexibility and plasticity, and is convenient for combination with other layers and installation. The metal mesh layer of the electromagnetic shielding layer 7 can provide a reliable electromagnetic shielding effect for the metal sintered felt while maintaining its filtering performance and structural stability, and is suitable for environments and application scenarios that require simultaneous filtering and electromagnetic shielding.

[0025] Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations or direct or indirect applications may be made to these embodiments without departing from the principles and spirit of the present invention. In other related technical fields, the scope of the present invention is defined by the attached claims and their equivalents, which are equally included in the scope of patent protection of the present invention.

Claims

1. A metal sintered felt comprising an outer layer (1), characterized in that: The lower surface of the outer layer (1) is connected to a fiber reinforced layer (2), and the lower surface of the fiber reinforced layer (2) is connected to a protective layer (3), and the lower surface of the protective layer (3) is connected to a filter layer (4), the other end of the filter layer (4) is connected to a chemically active layer (5), and the other end of the chemically active layer (5) is connected to a thermal insulation layer (6), and the other end of the thermal insulation layer (6) is connected to an electromagnetic shielding layer (7).

2. A metal sintered felt according to claim 1, characterized in that: The outer layer (1) is configured to have a porous structure.

3. The metal sintered felt according to claim 1, characterized in that: The fiber-reinforced layer (2) is made of glass fiber material.

4. The metal sintered felt according to claim 1, characterized in that: The outer side of the protective layer (3) is sprayed with a polymer coating.

5. The metal sintered felt according to claim 1, characterized in that: The filter layer (4) is composed of a polymer film.

6. The metal sintered felt according to claim 1, characterized in that: The chemically active layer (5) is composed of a catalyst layer.

7. The metal sintered felt according to claim 1, characterized in that: The thermal insulation layer (6) is composed of a ceramic thermal insulation layer.

8. The metal sintered felt according to claim 1, characterized in that: The electromagnetic shielding layer (7) is composed of a metal mesh layer.

Citation Information

Patent Citations

  • Ultrahigh pressure metal fiber sintered felt

    CN216062374U