Movable activated carbon adsorption device with self-cleaning function

The self-cleaning mechanism in mobile activated carbon adsorption devices automates the cleaning process, addressing high maintenance and labor costs by enabling filter element cleaning without shutdown, thus enhancing operational efficiency.

CN222219097UActive Publication Date: 2024-12-24JIANGSU ZHONGKE MACHINERY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420712430.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2024-12-24
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

Existing mobile activated carbon adsorption devices require manual replacement of saturated filter elements, leading to high maintenance costs, labor-intensive operations, and reduced efficiency due to the need for shutdown during filter changes.

Method used

A self-cleaning mechanism with a lifting motor, screw rod, partition, piston disc, one-way valve, and sewage pipe allows for automated cleaning of the activated carbon filter element without stopping the machine, using a sealing assembly with a partition strip, permanent magnet, and electromagnet to ensure flexible rotation and sealing during the process.

Benefits of technology

The self-cleaning mechanism reduces maintenance costs and labor requirements while maintaining high efficiency by automating the cleaning process, improving operational efficiency and reducing downtime.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222219097U_ABST
    Figure CN222219097U_ABST
Patent Text Reader

Abstract

The utility model discloses a movable activated carbon adsorption device with a self-cleaning function, which comprises a cart, a mounting cylinder is arranged on a bottom plate of the cart, an activated carbon filter disc is movably arranged in the mounting cylinder, a circulating component for circulating gas is arranged on one side of the mounting cylinder, and a movable component is arranged on the other side of the mounting cylinder. A self-cleaning mechanism is arranged on the side, away from the circulating assembly, of the interior of the mounting cylinder, a mounting plate is arranged on the inner wall of the mounting cylinder and located above the activated carbon filtering disc, sealing assemblies are arranged on the mounting plate and the activated carbon filtering disc, and a driving mechanism used for driving the activated carbon filtering disc is further arranged at the lower end of the mounting cylinder. The adsorption device is simple in structure and reasonable in design, the effect of self-cleaning the polluted activated carbon filter element is achieved, compared with direct replacement of the activated carbon filter element, the maintenance cost is saved, tedious manual disassembly and assembly operation is omitted, the working efficiency of the adsorption device is effectively improved, and the labor cost is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of purification equipment, in particular to a mobile activated carbon adsorption device with a self-cleaning function. Background Art

[0002] With the acceleration of industrialization, the demand for air purification devices is growing. As an important air purification device, the mobile activated carbon adsorption device is widely used in various indoor air purification scenarios due to its high efficiency in adsorbing harmful gases and particulate matter. This device can not only effectively purify the air, but also has the characteristics of being easy to move, making its use more flexible and able to meet the air purification needs of different places.

[0003] Deficiencies of existing technology:

[0004] At present, the common mobile activated carbon adsorption device mainly consists of a cart base, a filter box, an activated carbon filter element installed in the filter box, and a fan. During the use of the mobile activated carbon adsorption device, as the use time increases, the activated carbon filter element will gradually become saturated and the adsorption capacity will decrease, so it needs to be replaced regularly to ensure the purification efficiency. When replacing the activated carbon filter element, it is necessary to stop the operation, and the staff will manually disassemble the installation cylinder, take out the old activated carbon filter element, and then install the new filter element, and then reinstall the installation cylinder. Although this is a common operating procedure at present, there are still certain problems in the actual operation process. First, in order to ensure the cleaning efficiency, the activated carbon filter element can only be replaced as a whole, which makes the use cost and maintenance cost of the adsorption device always high. Secondly, the entire process of replacing the filter element needs to be carried out manually, which is cumbersome and requires shutdown operation, which also significantly increases the labor cost and the overall work efficiency is low. Utility Model Content

[0005] The purpose of the utility model is to provide a mobile activated carbon adsorption device with a self-cleaning function to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mobile activated carbon adsorption device with a self-cleaning function, comprising a cart, a mounting cylinder is arranged on the bottom plate of the cart, an activated carbon filter disc is movably arranged inside the mounting cylinder, a circulation assembly for circulating gas is arranged on one side of the mounting cylinder, a self-cleaning mechanism is arranged on the side of the mounting cylinder away from the circulation assembly, a mounting plate is arranged on the inner wall of the mounting cylinder above the activated carbon filter disc, a sealing assembly is arranged on the mounting plate and the activated carbon filter disc, and a driving mechanism for driving the activated carbon filter disc is also arranged at the lower end of the mounting cylinder;

[0007] The self-cleaning mechanism comprises:

[0008] A lifting motor, the lifting motor is arranged on a side of the cylinder wall of the mounting cylinder away from the circulation assembly; the output end of the lifting motor is connected to a screw rod, and the screw rod is threadedly connected to a lifting sleeve;

[0009] A partition plate, the partition plate is arranged on the upper end surface of the mounting plate, a piston disc is arranged at the lower end of the lifting sleeve, and the piston disc is slidably and sealingly connected with the partition plate and the inner wall of the mounting cylinder;

[0010] A one-way valve, the one-way valve being arranged at the lower end of the partition plate and being used for introducing clean air in the circulation assembly into the lower part of the piston disc;

[0011] A drain pipe is arranged on the horizontal plate at the lower end of the mounting cylinder, an air inlet of the drain pipe is located below the piston disk and fits the lower end surface of the activated carbon filter disk, and the other end of the drain pipe is arranged outside the mounting cylinder.

[0012] Preferably, the sealing assembly comprises:

[0013] A separator bar, the separator bar is centrally arranged on the activated carbon filter disc, a sealing strip is movably arranged in a groove at the upper end of the separator bar, and a permanent magnet is arranged inside the sealing strip;

[0014] The electromagnet is arranged inside the mounting plate and matches the permanent magnet.

[0015] Preferably, the circulation component comprises:

[0016] The fan is arranged on one side of the upper end surface of the bottom plate of the trolley, the output end of the fan is connected to an air inlet pipe, and the exhaust port of the air inlet pipe passes through the side of the mounting tube away from the sewage pipe and fits with the lower end surface of the activated carbon filter disc;

[0017] The air outlet pipe has a lower end connected to the air hole on one side of the mounting plate, and an upper end connected to the exhaust hole on the upper end of the mounting tube.

[0018] Preferably, the driving mechanism comprises:

[0019] A driving motor is arranged at the bottom of the mounting cylinder, an output end of the driving motor is connected with a transmission shaft, and an upper end of the transmission shaft is connected with a lower end of the activated carbon filter disc.

[0020] Preferably, ventilation holes are provided on both sides of the upper end of the mounting tube and the lifting motor.

[0021] Preferably, a protective net is provided in the exhaust hole at the upper end of the mounting tube.

[0022] Preferably, sealing bristles are provided on the upper ends of the air inlet pipe and the sewage discharge pipe and the lower end surface of the mounting plate.

[0023] Compared with the prior art, the beneficial effects of the utility model are:

[0024] The mobile activated carbon adsorption device with a self-cleaning function is provided with a self-cleaning mechanism, which includes a lifting motor, a screw rod, a lifting sleeve, a partition, a piston disc, a one-way valve and a sewage pipe, so as to achieve the effect of self-cleaning of the contaminated activated carbon filter element. Compared with directly replacing the activated carbon filter element, the maintenance cost is saved, and the cumbersome manual disassembly and installation operations are omitted. The self-cleaning can be performed without stopping the machine, which effectively improves the working efficiency of the adsorption device and reduces the labor cost.

[0025] This mobile activated carbon adsorption device with self-cleaning function is provided with a sealing component, which includes a partition strip, a sealing strip, a permanent magnet and an electromagnet. It not only ensures the flexible rotation of the activated carbon filter disc, but also ensures the sealing between the activated carbon filter disc and the mounting plate during self-cleaning, so that the self-cleaning effect is further improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0027] Figure 2 It is a side view schematic diagram of the internal structure of the activated carbon filter disc of the utility model;

[0028] Figure 3 It is a top view schematic diagram of the activated carbon filter disc of the utility model;

[0029] Figure 4 It is a three-dimensional schematic diagram of the activated carbon filter disc and the mounting plate of the utility model;

[0030] Figure 5 It is a schematic diagram of the airflow direction of the utility model;

[0031] Figure 6 For the utility model Figure 1 A magnified schematic diagram at point A in FIG.

[0032] In the figure: 1. cart; 2. installation cylinder; 3. activated carbon filter plate; 4. circulation component; 401. fan; 402. air inlet pipe; 403. air outlet pipe; 5. self-cleaning mechanism; 501. lifting motor; 502. screw rod; 503. lifting sleeve; 504. partition; 505. piston disc; 506. one-way valve; 507. drain pipe; 6. installation plate; 7. sealing component; 701. partition strip; 702. sealing strip; 703. permanent magnet; 704. electromagnet; 8. driving mechanism; 801. driving motor; 802. transmission shaft; 9. vent; 10. protective net; 11. sealing brush. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0035] In the description of this patent, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, it can be fixed connection, setting, or detachable connection, setting, or integrated connection, setting. For ordinary technicians in this field, the specific meanings of the above terms in this patent can be understood according to specific circumstances.

[0036] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined. Example

[0037] See also Figure 1-6As shown, the utility model provides a technical solution of a mobile activated carbon adsorption device with a self-cleaning function: a mobile activated carbon adsorption device with a self-cleaning function, comprising a cart 1, a mounting cylinder 2 is mounted on the bottom plate of the cart 1, an activated carbon filter disc 3 is movably mounted inside the mounting cylinder 2, a circulation assembly 4 for circulating gas is mounted on one side of the mounting cylinder 2, a self-cleaning mechanism 5 is mounted on the side of the mounting cylinder 2 away from the circulation assembly 4, a mounting plate 6 is fixedly mounted on the inner wall of the mounting cylinder 2 above the activated carbon filter disc 3, a sealing assembly 7 is mounted on the mounting plate 6 and the activated carbon filter disc 3, and a driving mechanism 8 for driving the activated carbon filter disc 3 is also mounted on the lower end of the mounting cylinder 2. The self-cleaning mechanism 5 includes a lifting motor 501, a partition 504, a one-way valve 506 and a sewage pipe 507, and the lifting motor 501 is fixed to the side of the cylinder wall of the mounting cylinder 2 away from the circulation assembly 4 through a bracket. The output end of the lifting motor 501 is connected with a screw rod 502, and a lifting sleeve 503 is threadedly connected to the screw rod 502. The partition 504 is fixedly installed on the upper end surface of the mounting plate 6. The lower end of the lifting sleeve 503 is connected with a piston disc 505. The piston disc 505 is slidably sealed with the inner wall of the partition 504 and the mounting cylinder 2. A one-way valve 506 is installed through the lower end of the partition 504. The one-way valve 506 is used to introduce the clean air in the circulation component 4 to the bottom of the piston disc 505 and prevent the air from flowing back when the piston disc 505 is pressed down. The sewage pipe 507 is installed on the horizontal plate at the lower end of the mounting cylinder 2. The air inlet of the sewage pipe 507 is located below the piston disc 505 and fits the lower end surface of the activated carbon filter disc 3. The other end of the sewage pipe 507 is arranged outside the mounting cylinder 2 for connecting a storage device or connecting to the outdoors through other pipelines. When the device is working normally, the air to be filtered enters through the circulation component 4, passes through the activated carbon filter disc 3, and is discharged upward. When the portion of the activated carbon filter disc 3 between the circulation components 4 needs to be cleaned, first close the sealing component 7, and then start the driving mechanism 8. The driving mechanism 8 drives the activated carbon filter disc 3 to rotate 180 degrees. At this time, the clean side of the activated carbon filter disc 3 is rotated into the circulation component 4, and the portion to be cleaned is rotated between the piston disc 505 and the drain pipe 507. At this time, the sealing component 7 can be started for cleaning. The lifting motor 501 is controlled by an external control system and started. The lifting motor 501 drives the screw rod 502 to rotate, thereby driving the lifting sleeve 503 and the piston disc 505 to rise to the highest point. During this process, the clean air in the circulation component 4 is introduced into the bottom of the piston disc 505 through the one-way valve 506. Then, the lifting motor 501 is reversed by the external control system, and the piston disc 505 descends to pressurize the air below, forcing the air to pass through the activated carbon filter disc 3 and blow downward, and bring out the impurities attached to the activated carbon filter disc 3, and finally discharge them through the drain pipe 507. The piston disc 505 can be driven by the lifting motor 501 to perform multiple rapid lifting operations to optimize the cleaning effect of the activated carbon filter disc 3.Later, the filter can be continued by rotating the driving mechanism 8 into the circulation component 4. The self-cleaning mechanism 5 realizes the self-cleaning effect of the contaminated activated carbon filter element, which saves maintenance costs compared with directly replacing the activated carbon filter element, and eliminates the tedious manual disassembly and installation operations. Self-cleaning can be performed without stopping the machine, which effectively improves the working efficiency of the adsorption device and reduces labor costs.

[0038] The sealing assembly 7 includes a partition bar 701 and an electromagnet 704. The partition bar 701 is installed on the activated carbon filter disc 3 through the center. A sealing strip 702 is slidably connected in the groove at the upper end of the partition bar 701. The sealing strip 702 can move up and down in the groove. A permanent magnet 703 is installed inside the sealing strip 702. The electromagnet 704 is installed inside the mounting plate 6 and matches the permanent magnet 703. During the operation of the device, when the activated carbon filter disc 3 is in a stationary state, the electromagnet 704 is energized to generate an attraction to the permanent magnet 703, thereby driving the sealing strip 702 to rise and fit the lower end surface of the mounting plate 6 to achieve a sealing effect. When the activated carbon filter disc 3 needs to be moved, the electromagnet 704 is powered off, and the sealing strip 702 falls back into the partition bar 701 under the action of gravity. At this time, the activated carbon filter disc 3 can be rotated. The sealing assembly 7 not only ensures the flexible rotation of the activated carbon filter disc 3, but also ensures the sealing between the activated carbon filter disc 3 and the mounting plate 6 during self-cleaning, so that the self-cleaning effect is further improved.

[0039] The circulation component 4 includes a fan 401 and an air outlet pipe 403. The fan 401 is installed on one side of the upper end surface of the bottom plate of the cart 1 through a bracket. The output end of the fan 401 is connected to the air inlet pipe 402. The exhaust port of the air inlet pipe 402 passes through the side of the installation tube 2 away from the sewage pipe 507 and fits the lower end surface of the activated carbon filter plate 3. The lower end of the air outlet pipe 403 is connected to the air hole on one side of the installation plate 6, and the upper end of the air outlet pipe 403 is connected to the exhaust hole at the upper end of the installation tube 2. When the circulation component 4 starts working, the external air is introduced into the air inlet pipe 402 through the fan 401, and then filtered through the activated carbon filter plate 3 and discharged upward through the air outlet pipe 403.

[0040] The driving mechanism 8 includes a driving motor 801, which is mounted on the bottom of the mounting cylinder 2 through a bracket, and the output end of the driving motor 801 is connected to a transmission shaft 802, and the upper end of the transmission shaft 802 is connected to the lower end of the activated carbon filter disc 3. When the activated carbon filter disc 3 needs to be rotated, the driving motor 801 is started by an external control system, and the driving motor 801 can drive the activated carbon filter disc 3 to rotate through the transmission shaft 802.

[0041] The upper end of the installation cylinder 2 is provided with ventilation holes 9 on both sides of the lifting motor 501. When the piston plate 505 moves, the ventilation holes 9 can ensure the air pressure balance inside the installation cylinder 2.

[0042] A protective net 10 is installed in the exhaust hole at the upper end of the installation tube 2 , and the protective net 10 can prevent external debris from falling into the installation tube 2 .

[0043] Sealing bristles 11 are installed on the upper ends of the air inlet pipe 402 and the sewage pipe 507 and the lower end surface of the mounting plate 6. When the activated carbon filter disc 3 rotates, the sealing bristles 11 can block the gaps above and below the activated carbon filter disc 3 to increase the sealing effect.

[0044] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A mobile activated carbon adsorption device with a self-cleaning function, comprising a cart (1), characterized in that: A mounting cylinder (2) is arranged on the bottom plate of the cart (1), an activated carbon filter disc (3) is movably arranged inside the mounting cylinder (2), a circulation assembly (4) for circulating gas is arranged on one side of the mounting cylinder (2), a self-cleaning mechanism (5) is arranged on the side of the mounting cylinder (2) away from the circulation assembly (4), a mounting plate (6) is arranged on the inner wall of the mounting cylinder (2) above the activated carbon filter disc (3), a sealing assembly (7) is arranged on the mounting plate (6) and the activated carbon filter disc (3), and a driving mechanism (8) for driving the activated carbon filter disc (3) is also arranged at the lower end of the mounting cylinder (2); The self-cleaning mechanism (5) comprises: A lifting motor (501), the lifting motor (501) being arranged on a side of the upper wall of the mounting cylinder (2) away from the circulation assembly (4); a screw rod (502) being connected to the output end of the lifting motor (501), and a lifting sleeve (503) being threadedly connected to the screw rod (502); A partition plate (504), the partition plate (504) being arranged on the upper end surface of the mounting plate (6), a piston disc (505) being arranged at the lower end of the lifting sleeve (503), the piston disc (505) being slidably and sealingly connected to the partition plate (504) and the inner wall of the mounting cylinder (2); a one-way valve (506), the one-way valve (506) being arranged at the lower end of the partition (504), the one-way valve (506) being used to guide clean air in the circulation component (4) to below the piston disc (505); A sewage discharge pipe (507), wherein the sewage discharge pipe (507) is arranged on a horizontal plate at the lower end of the mounting cylinder (2), an air inlet of the sewage discharge pipe (507) is located below the piston disk (505) and in contact with the lower end surface of the activated carbon filter disk (3), and the other end of the sewage discharge pipe (507) is arranged outside the mounting cylinder (2).

2. The mobile activated carbon adsorption device with self-cleaning function according to claim 1 is characterized in that: The sealing component (7) comprises: A separation bar (701), the separation bar (701) being centrally disposed and extending through the activated carbon filter disc (3), a sealing bar (702) being movably disposed in a groove at the upper end of the separation bar (701), and a permanent magnet (703) being disposed inside the sealing bar (702); An electromagnet (704) is arranged inside the mounting plate (6) and matches the permanent magnet (703).

3. The mobile activated carbon adsorption device with self-cleaning function according to claim 1 is characterized in that: The circulation component (4) comprises: A fan (401), the fan (401) being arranged on one side of the upper end surface of the bottom plate of the trolley (1), the output end of the fan (401) being connected to an air inlet pipe (402), the exhaust port of the air inlet pipe (402) passing through a side of the mounting tube (2) away from the sewage discharge pipe (507) and being in contact with the lower end surface of the activated carbon filter plate (3); An air outlet pipe (403), wherein the lower end of the air outlet pipe (403) is connected to the air hole on one side of the mounting plate (6), and the upper end of the air outlet pipe (403) is connected to the exhaust hole at the upper end of the mounting tube (2).

4. The mobile activated carbon adsorption device with self-cleaning function according to claim 1 is characterized in that: The driving mechanism (8) comprises: A drive motor (801) is arranged at the bottom of the mounting cylinder (2), the output end of the drive motor (801) is connected to a transmission shaft (802), and the upper end of the transmission shaft (802) is connected to the lower end of the activated carbon filter disc (3).

5. The mobile activated carbon adsorption device with self-cleaning function according to claim 1 is characterized in that: The upper end of the installation cylinder (2) is provided with ventilation holes (9) on both sides of the lifting motor (501).

6. The mobile activated carbon adsorption device with self-cleaning function according to claim 1 is characterized in that: A protective net (10) is arranged in the exhaust hole at the upper end of the installation cylinder (2).

7. The mobile activated carbon adsorption device with self-cleaning function according to claim 3 is characterized in that: Sealing bristles (11) are provided on the upper ends of the air inlet pipe (402) and the sewage discharge pipe (507) as well as on the lower end surface of the mounting plate (6).