Biomass hydrothermal carbon generation reaction kettle
By designing material control and cleaning mechanisms in the biomass hydrothermal carbon generation reactor, the problems of biomass addition amount control and cleaning of the inner wall of the reactor are solved, and the efficient progress of biomass hydrothermal carbonization reaction and the convenience of equipment maintenance are achieved. .
Patent Information
- Application Number
- CN202420591673.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing biomass hydrothermal carbonization reactors have difficulties in controlling the amount of biomass addition and cleaning the inner wall of the reactor, resulting in low reaction efficiency and inconvenient equipment maintenance.
A biomass hydrothermal carbon generation reactor was designed, including a material control mechanism and a cleaning mechanism. The material control mechanism realizes the precise addition of biomass through a motor-driven material box and baffle system, and the cleaning mechanism is carried out through a motor-driven gear and scraper. The plate system realizes the cleaning of the inner wall of the kettle.
Effectively control the amount of biomass added, improve reaction efficiency, and facilitate cleaning of the inner wall of the kettle after reaction, improving the efficiency of the equipment and maintenance convenience.
Smart Images

Figure CN222219502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to a biomass hydrothermal charcoal generation reaction kettle. Background Art
[0002] Hot charcoal is a black solid product mainly composed of carbon and rich in oxygen functional groups, which is obtained by hydrothermal reaction at 150℃-375℃ and autogenous pressure with biomass or its components as raw materials and water as solvent and reaction medium.
[0003] For example, the double-axis hydrothermal carbonization reactor with patent number CN220224107U includes a reactor body and a horizontal axis stirring component and a vertical axis stirring component inside the reactor body. The horizontal axis stirring component is arranged at the bottom of the reactor body, and the vertical axis stirring component is arranged at the upper part of the reactor body; a feed port is arranged at the bottom of the reactor body, and a discharge port is arranged at the top; a circulation pipeline is arranged between the feed port and the discharge port of the reactor body, so that part of the biochar slurry discharged from the reactor body can be returned to the bottom of the reactor body. The above documents still have deficiencies. When in use, the viscosity is large, the fluidity is poor, Materials with high resistance enter from the bottom of the kettle and are stirred by the horizontal axis stirring assembly. As the hydrothermal carbonization reaction proceeds, the viscosity of the material decreases, the fluidity increases, and the resistance decreases. The vertical axis stirring assembly stirs to complete the hydrothermal carbonization reaction. It is suitable for hydrothermal carbonization of high-solid and high-viscosity organic solid waste. The combination of horizontal axis stirring and vertical axis stirring can improve the uniformity of material stirring in the kettle, make the temperature more uniform, increase the processing capacity, and increase the reaction efficiency. However, when performing hydrothermal carbonization reaction on biomass, it is not convenient to control the amount of biomass added. At the same time, after the reaction of the biomass is completed, impurities are attached to the inner wall of the reactor, and it is not convenient to clean the inner wall of the reactor after the reaction is completed. Utility Model Content
[0004] The utility model aims to solve the problem that it is inconvenient to control the amount of biomass added, and proposes a biomass hydrothermal charcoal generating reaction kettle.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A biomass hydrothermal charcoal generating reactor is designed, comprising a reactor and a bracket, wherein the upper outer wall of the reactor is fixedly connected with the bracket, a material control mechanism is arranged inside the bracket, a cleaning mechanism is arranged inside the reactor, the bracket is fixedly connected to the outer wall of a hopper, a third motor is fixedly connected to the upper surface of the reactor, an output shaft of the third motor is fixedly connected to a sleeve, an outer wall of the sleeve is rotatably connected to the reactor through a bearing, a rotating rod 1 is slidably connected inside the sleeve, a spring is arranged inside the sleeve, and both ends of the spring are respectively fixedly connected to the sleeve and the rotating rod 1.
[0007] Preferably, the material control mechanism includes a first motor, the first motor is fixedly connected to the upper surface of the bracket, the output shaft of the first motor is fixedly connected to a driving frame, the outer wall of the driving frame is rotatably connected to the bracket through a bearing, the driving frame is fixedly connected to the outer wall of the material box, and a baffle is rotatably connected to the bottom of the material box through a pin shaft, the outer wall of the baffle is fitted with a driving disk, the driving disk is fixedly connected to the upper end of the column, and the column is fixedly connected to the upper surface of the reactor.
[0008] Preferably, the cleaning mechanism includes a second motor, which is fixedly connected to the outer wall of the reactor, and the output shaft of the second motor is fixedly connected to a second rotating rod, the outer wall of the second rotating rod is rotatably connected to the reactor through a bearing, the end of the second rotating rod is fixedly connected to a bevel gear set, a gear is fixedly connected to the bottom of the bevel gear set, the gear is rotatably connected to the reactor through a bearing, the gear is meshed with an annular rack, the outer wall of the annular rack is slidably connected to the reactor, and a scraper is fixedly connected to the bottom of the annular rack.
[0009] Preferably, a feeding port is provided above the reaction kettle, and a wedge-shaped disk and a supporting rod are fixedly connected to the outer wall of the rotating rod 1.
[0010] Preferably, the outer wall of the wedge-shaped disk is in contact with a connecting rod, and the connecting rod is fixedly connected to the interior of the reactor.
[0011] Preferably, a discharge pipe is provided below the reactor, and a material guide block is fixedly connected to the interior of the reactor.
[0012] The utility model proposes a biomass hydrothermal charcoal generating reactor, which has the beneficial effects that: through the cooperation among the first motor, the driving frame, the material box, the baffle, the driving disk and the column, the biomass enters the interior of the material box and fills the material box, the baffle shields the bottom of the material box, the first motor is started, the first motor drives the driving frame to rotate, the driving frame drives the two material boxes to rotate, the material box drives the baffle to rotate, the driving disk controls the baffle to rotate, when the material box moves to the top of the feeding port, the baffle rotates, the biomass in the material box enters the interior of the reactor through the feeding port, the volume of the material box is fixed, and it is convenient to control the amount of biomass added.
[0013] Through the cooperation among the second motor, the second rotating rod, the bevel gear set, the gear, the annular rack and the scraper, the biomass is discharged after the reaction is completed, and the second motor is started. The second motor drives the second rotating rod to rotate, the second rotating rod drives the bevel gear set to rotate, the bevel gear set drives the gear to rotate, the gear drives the annular rack to rotate, the annular rack drives the scraper to rotate, and the scraper cleans the inner wall of the reactor, which makes it convenient to clean the inner wall of the reactor after the reaction is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a structural sectional view of the utility model;
[0016] Figure 3 It is a structural schematic diagram of the connection between the first motor, the drive frame and the material box in the utility model;
[0017] Figure 4 It is a structural schematic diagram of the connection between the third motor, the sleeve and the spring in the utility model;
[0018] Figure 5 It is a structural schematic diagram of a connection between a wedge-shaped plate, a support rod and a rotating rod in the utility model;
[0019] Figure 6 It is a schematic diagram of the structure of the connection between the reaction kettle, the gear and the annular rack in the utility model.
[0020] In the figure: 1, reactor, 2, bracket, 3, material control mechanism, 301, first motor, 302, drive frame, 303, material box, 304, baffle, 305, drive plate, 306, column, 4, cleaning mechanism, 401, second motor, 402, rotating rod 2, 403, bevel gear set, 404, gear, 405, ring rack, 406, scraper, 4a1, observation window, 5, hopper, 6, third motor, 7, sleeve, 8, rotating rod 1, 9, spring, 10, feeding port, 11, wedge disk, 12, support rod, 13, connecting rod, 14, discharge pipe, 15, guide block. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] Embodiment 1:
[0023] See attached Figure 1-6In the present embodiment, a biomass hydrothermal charcoal generating reactor comprises a reactor 1 and a bracket 2. The bracket 2 is fixedly connected to the outer wall above the reactor 1. A material control mechanism 3 is arranged inside the bracket 2. The material control mechanism 3 controls the amount of biomass added. A cleaning mechanism 4 is arranged inside the reactor 1. The cleaning mechanism 4 is convenient for cleaning the inside of the reactor 1. The bracket 2 is fixedly connected to the outer wall of the hopper 5. A third motor 6 is fixedly connected to the upper surface of the reactor 1. A sleeve 7 is fixedly connected to the output shaft of the third motor 6. The third motor 6 drives the sleeve 7 to rotate. The outer wall of the sleeve 7 is rotatably connected to the reactor 1 through a bearing. A rotating rod 8 is slidably connected inside the sleeve 7. The sleeve 7 drives the rotating rod 8 to rotate. A spring 9 is arranged inside the sleeve 7. The model of the spring 9 is determined according to actual usage requirements. Select and meet the working needs. The two ends of the spring 9 are fixedly connected to the sleeve 7 and the rotating rod 8 respectively. Under the elastic action, the spring 9 makes the wedge-shaped disk 11 fit with the connecting rod 13. A feeding port 10 is arranged above the reactor 1. The outer wall of the rotating rod 8 is fixedly connected with the wedge-shaped disk 11 and the support rod 12. The rotating rod 8 drives the wedge-shaped disk 11 and the support rod 12 to rotate. The outer wall of the wedge-shaped disk 11 fits with the connecting rod 13. The connecting rod 13 drives the wedge-shaped disk 11 to rotate. The connecting rod 13 is L-shaped. The connecting rod 13 is fixedly connected to the inside of the reactor 1. A discharge pipe 14 is arranged at the bottom of the reactor 1. A control valve is arranged on the outer wall of the discharge pipe 14. A guide block 15 is fixedly connected to the inside of the reactor 1. The guide block 15 is convenient for biomass discharge. A heating plate is arranged inside the reactor 1 to heat the inside of the reactor 1.
[0024] The material control mechanism 3 includes a first motor 301, a drive frame 302, a material box 303, a baffle 304, a drive disk 305 and a column 306. The first motor 301 is fixedly connected to the upper surface of the bracket 2. The output shaft of the first motor 301 is fixedly connected to the drive frame 302. The first motor 301 drives the drive frame 302 to rotate. The outer wall of the drive frame 302 is rotatably connected to the bracket 2 through a bearing. The drive frame 302 is fixedly connected to the outer wall of the material box 303. The drive frame 302 drives the two material boxes 303 to rotate. The lower part of the material box 303 is rotatably connected to a baffle 304 through a pin shaft. The baffle 304 blocks the lower part of the material box 303. The outer wall of the baffle 304 is fitted with the drive disk 305. The drive disk 305 drives the baffle 304 to rotate. The drive disk 305 is fixedly connected to the upper end of the column 306. The column 306 supports the drive disk 305. The column 306 is fixedly connected to the upper surface of the reactor 1.
[0025] The biomass enters the interior of the material box 303 and fills the material box 303. The baffle 304 blocks the bottom of the material box 304. The first motor 301 is started, and the first motor 301 drives the driving frame 302 to rotate. The driving frame 302 drives the two material boxes 302 to rotate. The material box 304 drives the baffle 304 to rotate. The driving disk 305 controls the rotation of the baffle 304. When the material box 303 moves to the top of the feeding port 10, the baffle 304 rotates, and the biomass in the material box 303 enters the interior of the reactor 1 through the feeding port 10. The volume of the material box 303 is fixed, which is convenient for controlling the amount of biomass added.
[0026] The cleaning mechanism 4 includes a second motor 401, a second rotating rod 402, a bevel gear set 403, a gear 404, an annular rack 405 and a scraper 406. The second motor 401 is fixedly connected to the outer wall of the reactor 1. The output shaft of the second motor 401 is fixedly connected to the second rotating rod 402. The second motor 401 drives the second rotating rod 402 to rotate. The outer wall of the second rotating rod 402 is rotatably connected to the reactor 1 through a bearing. The end of the second rotating rod 402 is fixedly connected to the bevel gear set 403. The second rotating rod 402 drives the bevel gear set 403 to rotate. The bevel gear set 406 A gear 404 is fixedly connected to the lower part of 03, and the bevel gear set 403 drives the gear 404 to rotate. The gear 404 is rotatably connected to the reactor 1 through a bearing. The gear 404 is meshed and connected with the annular rack 405. The gear 404 drives the annular gear 405 to move. The outer wall of the annular rack 405 is slidably connected to the reactor 1. A scraper 406 is fixedly connected to the lower part of the annular rack 405. The annular rack 405 drives the scraper 406 to move. The scraper 406 fits the inner wall of the reactor 1 and cleans the inner wall of the reactor 1 during movement.
[0027] After the reaction is completed, the biomass is discharged, and the second motor 401 is started. The second motor 401 drives the second rotating rod 402 to rotate, and the second rotating rod 402 drives the bevel gear set 403 to rotate. The bevel gear set 403 drives the gear 404 to rotate, and the gear 404 drives the annular rack 405 to rotate. The annular rack 405 drives the scraper 406 to rotate. The scraper 406 cleans the inner wall of the reactor 1, which makes it easy to clean the inner wall of the reactor 1 after the reaction is completed.
[0028] Working principle:
[0029] When the biomass hydrothermal charcoal generating reactor is in use,
[0030] Feeding stage:
[0031] The biomass raw material is added into the hopper 5, and the biomass enters the inside of the material box 303 and fills the material box 303. The baffle 304 covers the bottom of the material box 304, and the first motor 301 is started. The first motor 301 drives the driving frame 302 to rotate, and the driving frame 302 drives the two material boxes 302 to rotate. The material box 304 drives the baffle 304 to rotate, and the driving disk 305 controls the baffle 304 to rotate. When the material box 303 moves to the top of the feeding port 10, the baffle 304 rotates, and the biomass in the material box 303 enters the interior of the reactor 1 through the feeding port 10. The volume of the material box 303 is fixed, which is convenient for controlling the amount of biomass added;
[0032] Reaction phase:
[0033] Add water of a corresponding proportion into the reactor 1, start the third motor 6, the third motor 6 drives the sleeve 7 to rotate, the sleeve 7 drives the rotating rod 8 to rotate, the rotating rod 8 drives the wedge-shaped disk 11 and the support rod 12 to rotate, the connecting rod 13 drives the wedge-shaped disk 11 to move up and down, and then the support rod 12 moves up and down when rotating, the reactor 1 body is heated, and the biomass hydrothermal charcoal reacts;
[0034] Cleaning phase:
[0035] After the reaction is completed, the biomass is discharged, and the second motor 401 is started. The second motor 401 drives the second rotating rod 402 to rotate, and the second rotating rod 402 drives the bevel gear set 403 to rotate. The bevel gear set 403 drives the gear 404 to rotate, and the gear 404 drives the annular rack 405 to rotate. The annular rack 405 drives the scraper 406 to rotate. The scraper 406 cleans the inner wall of the reactor 1, which makes it easy to clean the inner wall of the reactor 1 after the reaction is completed.
[0036] Embodiment 2:
[0037] See attached Figure 1-6 : In this embodiment, a biomass hydrochar generation reactor, the cleaning mechanism 4 further includes an observation window 4a1, the observation window 4a1 is arranged on the surface of the tank body 1, and the interior of the reactor 1 is conveniently observed through the observation window 4a1;
[0038] Through the function of the observation window 4a1, the interior of the reactor 1 can be easily observed through the observation window 4a1, so that the reaction status and cleaning status inside the reactor 1 can be known.
[0039] Working principle:
[0040] The interior of the reactor 1 can be easily observed through the observation window 4a1, so that the reaction status and cleaning status inside the reactor 1 can be known.
[0041] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A biomass hydrochar generation reactor, comprising a reactor (1) and a support (2), wherein the support (2) is fixedly connected to the upper outer wall of the reactor (1), and characterized in that: A material control mechanism (3) is arranged inside the support (2), a cleaning mechanism (4) is arranged inside the reactor (1), the support (2) is fixedly connected to the outer wall of the hopper (5), a third motor (6) is fixedly connected to the upper surface of the reactor (1), an output shaft of the third motor (6) is fixedly connected to a sleeve (7), the outer wall of the sleeve (7) is rotatably connected to the reactor (1) via a bearing, a rotating rod (8) is slidably connected inside the sleeve (7), a spring (9) is arranged inside the sleeve (7), and two ends of the spring (9) are respectively fixedly connected to the sleeve (7) and the rotating rod (8).
2. A biomass hydrochar generation reactor according to claim 1, characterized in that: The material control mechanism (3) comprises a first motor (301), the first motor (301) is fixedly connected to the upper surface of the bracket (2), the output shaft of the first motor (301) is fixedly connected to a driving frame (302), the outer wall of the driving frame (302) is rotatably connected to the bracket (2) via a bearing, the driving frame (302) is fixedly connected to the outer wall of a material box (303), a baffle (304) is rotatably connected to the lower part of the material box (303) via a pin shaft, the outer wall of the baffle (304) is in contact with a driving disk (305), the driving disk (305) is fixedly connected to the upper end of a column (306), and the column (306) is fixedly connected to the upper surface of the reaction kettle (1).
3. A biomass hydrothermal charcoal generation reactor according to claim 1, characterized in that: The cleaning mechanism (4) comprises a second motor (401), the second motor (401) being fixedly connected to the outer wall of the reaction kettle (1), the output shaft of the second motor (401) being fixedly connected to a second rotating rod (402), the outer wall of the second rotating rod (402) being rotatably connected to the reaction kettle (1) via a bearing, the end of the second rotating rod (402) being fixedly connected to a bevel gear set (403), a gear (404) being fixedly connected below the bevel gear set (403), the gear (404) being rotatably connected to the reaction kettle (1) via a bearing, the gear (404) being meshingly connected to an annular rack (405), the outer wall of the annular rack (405) being slidably connected to the reaction kettle (1), and a scraper (406) being fixedly connected below the annular rack (405).
4. A biomass hydrothermal charcoal generation reactor according to claim 1, characterized in that: A feeding port (10) is provided above the reaction kettle (1), and a wedge-shaped disc (11) and a support rod (12) are fixedly connected to the outer wall of the rotating rod 1 (8).
5. A biomass hydrothermal charcoal generation reactor according to claim 4, characterized in that: The outer wall of the wedge-shaped disk (11) is in contact with the connecting rod (13), and the connecting rod (13) is fixedly connected to the interior of the reaction kettle (1).
6. A biomass hydrochar generation reactor according to claim 1, characterized in that: A discharge pipe (14) is provided below the reaction kettle (1), and a material guide block (15) is fixedly connected inside the reaction kettle (1).
