Mixing reactor for producing dioxolame

The mixing reactor addresses cleaning and maintenance inefficiencies by integrating a stirring and spraying assembly, lifting mechanism, and sealing system, enhancing mixing and cleaning efficiency while simplifying cover opening and maintenance.

CN222219555UActive Publication Date: 2024-12-24SHANDONG LUHUA SENXUAN NEW MATERIAL CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202420743221.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-24
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

Existing reactors for producing dioxolane face challenges in cleaning efficiency and manual cover opening, which are time-consuming and laborious, and lack convenient maintenance features.

Method used

A mixing reactor with a gantry-mounted kettle body, integrated stirring and spraying assembly, lifting mechanism for cover separation, and a sealing mechanism between the kettle body and cover, along with a heating assembly and water pumping system for efficient stirring, cleaning, and maintenance.

Benefits of technology

Enhances reaction mixing efficiency, improves cleaning effectiveness through high-pressure water spraying, and facilitates easy cover opening and maintenance, reducing labor and time required for these operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222219555U_ABST
    Figure CN222219555U_ABST
Patent Text Reader

Abstract

The utility model discloses a mixing reactor for producing dioxolame, which relates to the technical field of reactors and comprises a portal frame, a kettle body is vertically mounted on the portal frame through a support, the top of the kettle body is open, a discharge pipe is arranged at the bottom of the kettle body, a discharge valve is mounted on the discharge pipe, and a heating component is further arranged on the kettle body. A kettle cover covers the top of the kettle body, a feeding pipe and an exhaust pipe are arranged on the kettle cover, a feeding valve is mounted on the feeding pipe, an exhaust valve is mounted on the exhaust pipe, and the kettle cover is connected with a lifting assembly arranged on the portal frame; a stirring and spraying assembly is rotationally connected into the kettle body, and one end of the stirring and spraying assembly extends out of the kettle body and is connected with a driving part and a water pumping part. The device has an efficient cleaning function, comprehensive cleaning operation in the kettle body is achieved, the cleaning effect in the kettle body is greatly improved, the kettle cover is convenient to open, and maintenance operation on the kettle body is greatly facilitated.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a mixing reactor for producing dioxolane. Background Art

[0002] Dioxolane is an organic compound, a colorless transparent liquid, soluble in water, ethanol, ether, and acetone. It is an excellent organic solvent and is often used as a solvent for oils and fats, an extractant, and an electrolytic solvent for lithium batteries. Chlorine-based solvents are stable. In the production of dioxolane, hemiacetal (synthesized by the reaction of ethylene glycol and formaldehyde) is now mostly used in the presence of a p-toluenesulfonic acid catalyst to synthesize dioxolane. The reaction is carried out at a boiling temperature of 100-110°C. During the reaction, a reactor is required for continuous synthesis and heating.

[0003] For example, Chinese patent CN117225350A discloses a reactor for producing dioxolane. This design has good stirring effect and ideal heating effect. However, in actual application, it is necessary to clean and maintain the inside of the reactor. This design does not have a good cleaning function, and the cleaning work is time-consuming and laborious. Moreover, when using this design, when opening the cover, the staff needs to open it manually, and the cover has a certain weight, which has the defect of being inconvenient to open the cover. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose a mixed reactor for producing dioxolane.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A mixing reactor for producing dioxolane comprises a gantry, on which a kettle body is vertically mounted via a bracket, the top of the kettle body is open and a discharge pipe is arranged at its bottom, a discharge valve is installed on the discharge pipe, and a heating component is also arranged on the kettle body; a kettle cover is arranged on the top of the kettle body, a feed pipe and an exhaust pipe are arranged on the kettle cover, a feed valve is installed on the feed pipe, an exhaust valve is installed on the exhaust pipe, and the kettle cover is connected to a lifting component arranged on the gantry so that the lifting component moves to move the kettle cover away from or close to the kettle body; a stirring and spraying component is rotatably connected in the kettle body, one end of the stirring and spraying component extends to the outside of the kettle body and is connected to a driving part and a water pump part.

[0007] Furthermore, the heating assembly includes a heat-insulating shell and a heater; the heat-insulating shell is arranged outside the kettle body, and an installation cavity is formed between the heat-insulating shell and the kettle body, and a heater for heating the kettle body is installed in the installation cavity.

[0008] Furthermore, the lifting assembly includes a telescopic cylinder and a guide rod; the telescopic cylinder is vertically arranged on the gantry and its bottom is connected to the kettle cover, and the guide rod is vertically slidably arranged on the gantry and its bottom is connected to the kettle cover.

[0009] Furthermore, the stirring and spraying assembly includes a rotating tube, a branch tube and a nozzle; the top end of the rotating tube is closed and is located inside the kettle body, the bottom end of the rotating tube is open and is located outside the kettle body, a section of the rotating tube located in the kettle body is connected to a plurality of branch tubes, the outer end of the branch tube is closed and a plurality of nozzles are installed on the branch tube.

[0010] Furthermore, the nozzle is a one-way valve to reduce the backflow problem of the nozzle.

[0011] Furthermore, the driving part is connected to a section of a rotating tube body located outside the kettle body.

[0012] Furthermore, the driving part is one of a belt drive, a chain drive or a tooth drive.

[0013] Furthermore, the water pumping part is connected to the open end of the bottom of the rotating tube through a rotating joint so that the rotating tube will not affect the normal operation of the water pump during the rotation process.

[0014] Furthermore, an annular groove is provided on the top surface of the kettle body, and an annular ridge matching the annular groove is provided on the bottom surface of the kettle cover. The annular ridge is inserted into the annular groove to improve the sealing effect between the kettle body and the kettle cover.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can enable the stirring and spraying assembly to complete the stirring operation of the raw materials in the kettle body by starting the driving part, thereby improving the reaction mixing effect; when the kettle body needs to be cleaned, the driving part and the water pump part are started, and the stirring and spraying assembly rotates in the kettle body and sprays high-pressure water to complete the comprehensive cleaning operation of the kettle body, thereby greatly improving the cleaning effect of the kettle body; when the kettle cover needs to be opened, the lifting assembly only needs to be started to separate the kettle cover from the kettle body, thereby greatly facilitating the repair and maintenance of the kettle body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the utility model;

[0018] Figure 2 for Figure 1 A partial enlarged view of middle A;

[0019] Figure 3 for Figure 1 A partial enlarged view of B in the middle;

[0020] Among them: 1. gantry; 11. bracket; 2. kettle body; 21. discharge pipe; 211. discharge valve; 22. annular groove; 3. thermal insulation shell; 4. heater; 5. kettle cover; 51. feed pipe; 511. feed valve; 52. exhaust pipe; 521. exhaust valve; 53. annular ridge; 6. telescopic cylinder; 61. guide rod; 7. rotating pipe; 71. branch pipe; 72. nozzle; 73. drive unit; 74. rotating joint; 75. water pump unit. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0022] Refer to the attached Figure 1 -Attached Figure 3 As shown, a mixing reactor for producing dioxolane comprises a gantry 1, on which a kettle body 2 is vertically mounted via a bracket 11, the top of the kettle body 2 is open and a discharge pipe 21 is arranged at its bottom, a discharge valve 211 is installed on the discharge pipe 21, and a heating component is also arranged on the kettle body 2; a kettle cover 5 is arranged on the top of the kettle body 2, a feed pipe 51 and an exhaust pipe 52 are arranged on the kettle cover 5, a feed valve 511 is installed on the feed pipe 51, an exhaust valve 521 is installed on the exhaust pipe 52, and the kettle cover 5 is connected to a lifting component arranged on the gantry 1 so that the lifting component moves to make the kettle cover 5 move away from or close to the kettle body 2; a stirring and spraying component is rotatably connected in the kettle body 2, one end of the stirring and spraying component extends to the outside of the kettle body 2 and is connected to a driving part 73 so that the driving part 73 operates to rotate the stirring and spraying component, and one end of the stirring and spraying component extends to the outside of the kettle body 2 and is rotatably connected to a water pumping part 75 so that the water pumping part 75 operates to spray water from the stirring and spraying component.

[0023] Specifically, the heating assembly includes an insulating shell 3 and a heater 4; the insulating shell 3 is arranged outside the kettle body 2, and an installation cavity is formed between the insulating shell 3 and the kettle body 2, and a heater 4 for heating the kettle body 2 is installed in the installation cavity.

[0024] Specifically, the lifting assembly includes a telescopic cylinder 6 and a guide rod 61 ; the telescopic cylinder 6 is vertically arranged on the gantry 1 and its bottom is connected to the kettle cover 5 , and the guide rod 61 is vertically slidably arranged on the gantry 1 and its bottom is connected to the kettle cover 5 .

[0025] Specifically, the stirring and spraying assembly includes a rotating tube 7, a branch tube 71 and a nozzle 72; the top end of the rotating tube 7 is closed and is located inside the kettle body 2, the bottom end of the rotating tube 7 is open and is located outside the kettle body 2, and a section of the rotating tube 7 is connected to a plurality of branch tubes 71, the outer ends of the branch tubes 71 are closed and a plurality of nozzles 72 are installed on the branch tubes 71.

[0026] In the above solution, in order to take into account the backflow problem of the nozzle 72, the nozzle 72 is a one-way valve.

[0027] Specifically, the driving part 73 is connected to a section of the rotating tube 7 outside the kettle body 2, and the driving part 73 is one of the belt drive, chain drive or gear drive in the prior art, which will not be described in detail in this application.

[0028] Specifically, the water pumping part 75 is connected to the open end at the bottom of the rotating tube 7 through a rotating joint 74 so that the rotating tube 7 will not affect the normal operation of the water pump during rotation. The water pumping part 75 is a prior art and this application will not go into details. It is mainly used to pump external water into the rotating tube 7.

[0029] In order to improve the sealing effect between the kettle body 2 and the kettle cover 5, refer to the attached Figure 2 As shown, the top surface of the kettle body 2 is provided with an annular groove 22 , and in coordination therewith, the bottom surface of the kettle cover 5 is provided with an annular ridge 53 which matches the annular groove 22 , and the annular ridge 53 is inserted into the annular groove 22 .

[0030] During the specific implementation of the device, by starting the driving unit 73, the stirring and spraying assembly can complete the stirring operation of the raw materials in the kettle body 2, thereby improving the reaction mixing effect until the mixing operation is completed; when the kettle body 2 needs to be cleaned, at this time, the driving unit 73 and the water pumping unit 75 are started, and the stirring and spraying assembly rotates in the kettle body 2 while spraying high-pressure water. Due to the comprehensive impact and spraying of the kettle body 2 by the high-pressure water, the cleaning effect of the inside of the kettle body 2 is greatly improved; when the kettle cover 5 needs to be opened, at this time, the lifting assembly is started, and the kettle cover 5 moves upward and separates from the kettle body 2 under the action of the lifting assembly, which greatly facilitates the repair and maintenance of the kettle body 2.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A mixed reactor for producing dioxolane, characterized in that: It comprises a gantry (1), on which a kettle body (2) is vertically mounted via a bracket (11); The kettle body (2) is open at the top and is provided with a discharge pipe (21) at the bottom. A discharge valve (211) is installed on the discharge pipe (21). A heating component is also provided on the kettle body (2); The top cover of the kettle body (2) is provided with a kettle cover (5), a feed pipe (51) and an exhaust pipe (52) are provided on the kettle cover (5), a feed valve (511) is installed on the feed pipe (51), an exhaust valve (521) is installed on the exhaust pipe (52), and the kettle cover (5) is connected to a lifting component arranged on the gantry (1); A stirring and spraying assembly is rotatably connected inside the kettle body (2); one end of the stirring and spraying assembly extends to the outside of the kettle body (2) and is connected to a driving part (73) and a water pump part (75).

2. A mixed reactor for producing dioxolane according to claim 1, characterized in that: The heating assembly comprises a heat-insulating shell (3) and a heater (4); the heat-insulating shell (3) is arranged outside the kettle body (2), and an installation cavity is formed between the heat-insulating shell (3) and the kettle body (2), and the heater (4) is installed in the installation cavity.

3. A hybrid reactor for producing dioxolane according to claim 1, characterized in that: The lifting assembly comprises a telescopic cylinder (6) and a guide rod (61); the telescopic cylinder (6) is vertically arranged on the gantry (1) and its bottom is connected to the kettle cover (5); the guide rod (61) is vertically slidably arranged on the gantry (1) and its bottom is connected to the kettle cover (5).

4. A mixed reactor for producing dioxolane according to claim 1, characterized in that: The stirring and spraying assembly comprises a rotating tube (7), a branch tube (71) and a nozzle (72); the top end of the rotating tube (7) is closed and located inside the kettle body (2), the bottom end of the rotating tube (7) is open and located outside the kettle body (2), a section of the rotating tube (7) located inside the kettle body (2) is connected to a plurality of branch tubes (71), the outer ends of the branch tubes (71) are closed and a plurality of nozzles (72) are installed on the branch tubes (71).

5. A mixed reactor for producing dioxolane according to claim 4, characterized in that: The spray head (72) is a one-way valve.

6. A mixed reactor for producing dioxolane according to claim 1, characterized in that: The driving part (73) is connected to a section of the rotating tube (7) outside the kettle body (2).

7. A mixed reactor for producing dioxolane according to claim 6, characterized in that: The driving part (73) is one of a belt drive, a chain drive or a tooth drive.

8. A hybrid reactor for producing dioxolane according to claim 1, characterized in that: The water pumping part (75) is connected to the open end at the bottom of the rotating tube (7) via a rotating joint (74).

9. A hybrid reactor for producing dioxolane according to claim 1, characterized in that: The top surface of the kettle body (2) is provided with an annular groove (22), and the bottom surface of the kettle cover (5) is provided with an annular ridge (53) which matches the annular groove (22), and the annular ridge (53) is inserted into the annular groove (22).

Citation Information

Patent Citations

  • Reactor for dioxolane production

    CN117225350A