Block dispersing device with dust removal function

By introducing loading, breaking, driving and vibrating components into the scattering device, the continuous loading and dispersion of the puzzle is realized, and the slag is cleaned by vibration separation of the guide mesh plate and the waste discharge plate, the existing technology is solved The problems of poor operation continuity and poor breaking effect have improved production efficiency.

CN222219755UActive Publication Date: 2024-12-24JINGXING (DONGGUAN) PRINTING CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420937382.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

During the process of breaking puzzles with dust removal, the existing block scattering device has poor operation continuity, poor dispersion effect, and fails to effectively separate and clean up the slag.

Method used

A scattering device with dust removal function is designed, including loading assembly, dispersing assembly, drive assembly and vibration assembly. Through the vibration of the guide mesh plate and waste discharge plate, the continuous loading and dispersing of the puzzle can be achieved, and Extract the puzzle and the slag separately.

Benefits of technology

It improves the continuity and production efficiency of puzzle breaking, effectively separates and cleans up the slag, and improves the breaking effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222219755U_ABST
    Figure CN222219755U_ABST
Patent Text Reader

Abstract

The utility model discloses a block scattering device with a dust removal function, which belongs to the technical field of puzzle processing and comprises a shell, a feeding component is mounted on one side of the shell, and a scattering component used for scattering moving puzzles is mounted at the top of the shell. According to the jigsaw puzzle scattering device, the whole jigsaw puzzle to be scattered is moved to the scattering assembly through the feeding assembly, the whole jigsaw puzzle is scattered into small pieces through the scattering assembly, the small pieces fall down on the surface of the material guiding net plate, and the material guiding net plate and the waste discharging plate can be driven to vibrate through the arrangement of the vibration assembly; according to the jigsaw puzzle breaking device, the waste discharging plate is arranged, so that disintegrating slag doped in jigsaw puzzle fragments falls on the surface of the waste discharging plate through the material guiding net plate, small jigsaw puzzles and the disintegrating slag are discharged outwards through the jigsaw puzzle discharging groove and the waste slag discharging groove respectively, and through the arrangement of the jigsaw puzzle breaking device, the to-be-broken jigsaw puzzles can be conveniently fed; and moreover, the jigsaw puzzles can be scattered and crushed slag can be screened more coherently, the work continuity of scattering the jigsaw puzzles is better, and the production efficiency of the jigsaw puzzles can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of jigsaw puzzle processing, in particular to a puzzle dispersing device with a dust removal function. Background Art

[0002] Jigsaw puzzles are a popular intellectual game with many variations and varying levels of difficulty. During the processing, the puzzles need to be stamped into shape using a mold, and then they need to be broken up.

[0003] A Chinese patent with publication (announcement) number CN214288671U discloses a dispersing device with a dust removal function, which relates to the technical field of jigsaw puzzle processing, including a base, a mounting plate, a dispersing box, a dispersing assembly, a material dropping funnel, a dust removal assembly, a switch assembly and a containing box. Two mounting plates are provided, and the two mounting plates are vertically symmetrically arranged on both sides of the base. A feeding port is provided on one side of the dispersing box. Both sides of the bottom of the dispersing box are respectively fixed above the two mounting plates. The dispersing assembly is fixed on the mounting plate, the material dropping funnel is arranged below the dispersing box, and a plurality of dust removal holes are opened on one side surface of the material dropping funnel. The dust removal assembly is fixed on one side of the base, and a working end fixed cover of the dust removal assembly is arranged on the plurality of dust removal holes. The switch assembly is arranged on the discharge port at the bottom of the material dropping funnel. The utility model completes the automatic dispersing of the jigsaw puzzle and the dust handling operation during the dispersing process through the cooperation of various components, and has high practicality.

[0004] In actual use, the dispersing device involved in the above patent disperses the puzzle pieces through a dispersing component. However, during the dispersing process, the operator is required to continuously feed the puzzle pieces, and the dispersed puzzle pieces are scattered in strips. Some of the scattered puzzle pieces are still stuck together, and the dispersing effect is poor. In addition, the dispersed puzzle pieces are unloaded through a switch component, and the operation continuity is poor. Therefore, we need to propose a dispersing device with a dust removal function. Utility Model Content

[0005] The purpose of the utility model is to provide a dispersing device with a dust removal function, which has the advantages of being able to continuously load and disperse jigsaw puzzles, and being able to separate and clean the debris generated by the dispersed jigsaw puzzles during the discharging process, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides a dispersing device with a dust removal function, comprising a shell, a feeding assembly is installed on one side of the shell, a dispersing assembly for dispersing moving puzzle pieces is installed on the top of the shell, a driving assembly for driving the feeding assembly and the dispersing assembly to work is installed on one side of the shell, an inclined material guide mesh plate and a waste discharge plate are slidably installed in the inner cavity of the shell from top to bottom, the waste discharge plate and the material guide mesh plate are fixedly connected by a connecting rod, a vibration assembly for vibrating the material guide mesh plate and the waste discharge plate is installed on the bottom of the waste discharge plate, and puzzle discharge troughs and waste residue discharge troughs are respectively provided on both sides of the shell and at the corresponding positions of the material guide mesh plate and the waste discharge plate.

[0007] Preferably, the loading assembly includes a loading shell fixedly installed on one side of the top of the outer shell, a fixing groove is opened on the top of the loading shell, first fixing ears are fixedly installed on both sides of the fixing groove, a first rotating shaft is rotatably installed between two groups of the first fixing ears, a loading roller is fixedly installed on the surface of the first rotating shaft, and the bottom of the loading roller passes through the fixing groove and extends to the inner cavity of the loading shell.

[0008] Preferably, the scattering assembly includes second fixing ears fixedly mounted on both sides of the top of the outer shell, a second rotating shaft is rotatably mounted between the two groups of the fixing ears, a scattering roller is fixedly mounted on the surface of the second rotating shaft, and a plurality of scattering rods are staggeredly mounted on the surface of the scattering roller.

[0009] Preferably, the drive assembly includes a first synchronous wheel fixedly mounted on the first rotating shaft and one end of the second rotating shaft, the two groups of the first synchronous wheels are connected by a first synchronous belt transmission, a drive motor is fixedly mounted on one side of the outer shell, a second synchronous wheel is fixedly mounted on the output shaft of the drive motor and one side of one group of the first synchronous wheels, and the two groups of the second synchronous wheels are connected by a second synchronous belt transmission.

[0010] Preferably, a mounting frame is fixedly installed on one side of the shell and at a position corresponding to the driving motor, the driving motor is fixedly installed on one side of the shell through the mounting frame, and an auxiliary supporting frame is fixedly installed between the shell and the loading shell.

[0011] Preferably, the vibration component includes a mounting base fixedly mounted on the bottom of the waste discharge plate, a vibration motor is fixedly mounted on the bottom of the mounting base, and an elastic support component is also provided between the two sides of the bottom of the waste discharge plate and the inner wall of the shell.

[0012] Preferably, the elastic support assembly includes a connecting seat fixedly installed on both sides of the bottom of the waste discharge plate, support plates are fixedly installed on both sides of the inner cavity of the shell and below the connecting seat, a spring is fixedly installed on the top of the support plate, and the top of the spring is fixedly connected to the bottom of the connecting seat.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] The utility model moves the whole puzzle to be broken up to the breaking up component through the feeding component, and the breaking up component breaks the whole puzzle into small pieces, and the small pieces fall down on the surface of the guide mesh plate. Through the setting of the vibration component, the guide mesh plate and the waste discharge plate can be driven to vibrate, so that the debris mixed in the puzzle pieces fall on the surface of the waste discharge plate through the guide mesh plate, and the small puzzle pieces and the debris will be discharged to the outside through the puzzle discharge trough and the waste discharge trough respectively. Through the setting of the device, it is convenient to load the puzzle to be broken up, and the puzzle can be broken up and the debris can be screened more coherently, the continuity of the puzzle breaking work is better, and its production efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the feeding component and the dispersing component of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the drive assembly of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure inside the shell of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the vibration component of the utility model.

[0020] In the figure: 1. outer shell; 2. material guide mesh plate; 3. waste discharge plate; 4. connecting rod; 5. puzzle discharge trough; 6. waste slag discharge trough; 7. feeding shell; 8. fixing groove; 9. first fixing ear; 10. first rotating shaft; 11. feeding roller; 12. second fixing ear; 13. second rotating shaft; 14. scattering roller; 15. scattering rod; 16. first synchronous wheel; 17. first synchronous belt; 18. driving motor; 19. second synchronous wheel; 20. second synchronous belt; 21. auxiliary support frame; 22. mounting seat; 23. vibration motor; 24. connecting seat; 25. support plate; 26. spring. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 5 The utility model provides a block-dispersing device with a dust removal function, comprising a shell 1, a feeding assembly is installed on one side of the shell 1, the feeding assembly comprises a feeding shell 7 fixedly installed on one side of the top of the shell 1, an auxiliary support frame 21 is fixedly installed between the shell 1 and the feeding shell 7, a fixing groove 8 is opened on the top of the feeding shell 7, first fixing ears 9 are fixedly installed on both sides of the fixing groove 8, a first rotating shaft 10 is rotatably installed between the two groups of first fixing ears 9, a feeding roller 11 is fixedly installed on the surface of the first rotating shaft 10, and the bottom of the feeding roller 11 passes through the fixing groove 8 and extends to the inner cavity of the feeding shell 7.

[0023] Through the setting of the feeding component, when the whole puzzle needs to be broken up, the user can insert the whole puzzle into one end of the feeding shell 7, rotate the feeding roller 11 to drive the whole puzzle to move, and move the other end of the puzzle to the breaking up component for breaking up.

[0024] Preferably, a scattering assembly for breaking up the moving puzzle pieces is installed on the top of the shell 1, and the scattering assembly includes second fixing ears 12 fixedly installed on both sides of the top of the shell 1, a second rotating shaft 13 is rotatably installed between the two groups of fixing ears, a scattering roller 14 is fixedly installed on the surface of the second rotating shaft 13, and a plurality of groups of scattering rods 15 are staggeredly installed on the surface of the scattering roller 14.

[0025] By setting the breaking up assembly, when one end of the whole puzzle passes through the loading shell 7 and moves to the other end of the loading shell 7, the rotation of the breaking up roller 14 will drive the breaking up rod 15 on its surface to rotate, breaking up one end of the whole puzzle and breaking it into separate small pieces.

[0026] Among them, a driving assembly for driving the feeding assembly and the disintegrating assembly is installed on one side of the housing 1, and the driving assembly includes a first synchronous wheel 16 fixedly installed on one end of the first rotating shaft 10 and the second rotating shaft 13, and the two groups of first synchronous wheels 16 are connected by a first synchronous belt 17. A driving motor 18 is fixedly installed on one side of the housing 1, and a second synchronous wheel 19 is fixedly installed on the output shaft of the driving motor 18 and one side of one group of first synchronous wheels 16, and the two groups of second synchronous wheels 19 are connected by a second synchronous belt 20. A mounting frame is fixedly installed on one side of the housing 1 and located at a corresponding position of the driving motor 18, and the driving motor 18 is fixedly installed on one side of the housing 1 through the mounting frame.

[0027] By setting the driving component, the feeding roller 11 and the scattering roller 14 can be driven to rotate. Specifically, the user can turn on the driving motor 18 through the external controller, and the output shaft of the driving motor 18 will drive one group of the second synchronous wheels 19 to rotate, and then drive one group of the first synchronous wheels 16 to rotate through another group of the second synchronous wheels 19. Since the two groups of first synchronous wheels 16 are connected by the first synchronous belt 17, the two groups of first synchronous wheels 16 will rotate synchronously when they rotate, and then drive the first rotating shaft 10 and the second rotating shaft 13 to rotate. The rotation of the first rotating shaft 10 will drive the feeding roller 11 to rotate, and the rotation of the second rotating shaft 13 will drive the scattering roller 14 to rotate.

[0028] It is worth noting that the inner cavity of the shell 1 is slidably installed with an inclined material guide mesh plate 2 and a waste discharge plate 3 from top to bottom, and the waste discharge plate 3 and the material guide mesh plate 2 are fixedly connected by a connecting rod 4. The bottom of the waste discharge plate 3 is installed with a vibration component for vibrating the material guide mesh plate 2 and the waste discharge plate 3. The vibration component includes a mounting seat 22 fixedly installed at the bottom of the waste discharge plate 3, and a vibration motor 23 is fixedly installed at the bottom of the mounting seat 22. An elastic support component is also arranged between the two sides of the bottom of the waste discharge plate 3 and the inner wall of the shell 1. The elastic support component includes a connecting seat 24 fixedly installed at the two sides of the bottom of the waste discharge plate 3. A support plate 25 is fixedly installed on both sides of the inner cavity of the shell 1 and located below the connecting seat 24. A spring 26 is fixedly installed on the top of the support plate 25, and the top of the spring 26 is fixedly connected to the bottom of the connecting seat 24. A jigsaw discharge trough 5 and a waste residue discharge trough 6 are respectively opened on both sides of the shell 1 and located at the corresponding positions of the material guide mesh plate 2 and the waste discharge plate 3.

[0029] The broken up small puzzle pieces will fall down onto the surface of the guide mesh plate 2. At this time, the user can turn on the vibration motor 23 through the external controller. The vibration motor 23 and the spring 26 can make the guide mesh plate 2 and the waste discharge plate 3 vibrate back and forth, thereby vibrating the debris mixed in the small puzzle pieces to the surface of the waste discharge plate 3 below. The debris can be guided to the debris discharge trough through the waste discharge plate 3 and discharged to the outside through it, while the small puzzle pieces on the surface of the guide mesh plate 2 will be discharged to the outside through the puzzle discharge trough 5.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal device, comprising a housing (1), characterized in that: A loading assembly is installed on one side of the shell (1), a dispersing assembly for dispersing the moving jigsaw puzzle is installed on the top of the shell (1), a driving assembly for driving the loading assembly and the dispersing assembly to work is installed on one side of the shell (1), an inclined material guide mesh plate (2) and a waste discharge plate (3) are slidably installed in the inner cavity of the shell (1) from top to bottom, the waste discharge plate (3) and the material guide mesh plate (2) are fixedly connected by a connecting rod (4), a vibration assembly for vibrating the material guide mesh plate (2) and the waste discharge plate (3) is installed at the bottom of the waste discharge plate (3), and jigsaw puzzle discharge grooves (5) and waste residue discharge grooves (6) are respectively provided on both sides of the shell (1) and at corresponding positions of the material guide mesh plate (2) and the waste discharge plate (3).

2. A bulk dispersing device with dust removal function according to claim 1, characterized in that: The feeding assembly comprises a feeding shell (7) fixedly mounted on one side of the top of the outer shell (1); a fixing groove (8) is provided on the top of the feeding shell (7); first fixing ears (9) are fixedly mounted on both sides of the fixing groove (8); a first rotating shaft (10) is rotatably mounted between two groups of the first fixing ears (9); a feeding roller (11) is fixedly mounted on the surface of the first rotating shaft (10); and the bottom of the feeding roller (11) passes through the fixing groove (8) and extends to the inner cavity of the feeding shell (7).

3. A bulk dispersing device with dust removal function according to claim 2, characterized in that: The scattering assembly comprises second fixing ears (12) fixedly mounted on both sides of the top of the housing (1); a second rotating shaft (13) is rotatably mounted between the two groups of fixing ears; a scattering roller (14) is fixedly mounted on the surface of the second rotating shaft (13); and a plurality of groups of scattering rods (15) are staggeredly mounted on the surface of the scattering roller (14).

4. A bulk dispersing device with dust removal function according to claim 3, characterized in that: The driving assembly comprises a first synchronous wheel (16) fixedly mounted on the first rotating shaft (10) and one end of the second rotating shaft (13); two groups of the first synchronous wheels (16) are connected to each other by a first synchronous belt (17); a driving motor (18) is fixedly mounted on one side of the housing (1); a second synchronous wheel (19) is fixedly mounted on the output shaft of the driving motor (18) and one side of one group of the first synchronous wheels (16); and the two groups of the second synchronous wheels (19) are connected to each other by a second synchronous belt (20).

5. A bulk dispersing device with dust removal function according to claim 4, characterized in that: A mounting frame is fixedly mounted on one side of the housing (1) and at a position corresponding to the drive motor (18); the drive motor (18) is fixedly mounted on one side of the housing (1) via the mounting frame; and an auxiliary support frame (21) is fixedly mounted between the housing (1) and the loading shell (7).

6. A bulk dispersing device with dust removal function according to claim 1, characterized in that: The vibration component comprises a mounting seat (22) fixedly mounted on the bottom of the waste discharge plate (3), a vibration motor (23) being fixedly mounted on the bottom of the mounting seat (22), and elastic support components are also provided between the two sides of the bottom of the waste discharge plate (3) and the inner wall of the housing (1).

7. A bulk dispersing device with dust removal function according to claim 6, characterized in that: The elastic support assembly comprises a connecting seat (24) fixedly mounted on both sides of the bottom of the waste discharge plate (3); a supporting plate (25) is fixedly mounted on both sides of the inner cavity of the shell (1) and below the connecting seat (24); a spring (26) is fixedly mounted on the top of the supporting plate (25); and the top of the spring (26) is fixedly connected to the bottom of the connecting seat (24).

Citation Information

Cited By

  • Puzzle dust removal device

    CN120268755A