Surface coating device for ceramic nanofiber heat insulation plate

By designing a ceramic nanofiber insulation plate coating device including a support frame, a driving seat and a rotating mechanism, the problem that existing equipment is difficult to adapt to different sizes and shapes of sheets, and the accuracy and stability of the coating process are achieved. Improves coating quality and efficiency.

CN222220168UActive Publication Date: 2024-12-24LUOYANG REYING ECONOMY ENERGY RESOURCES MATERIAL CO LTD
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Patent Information

Application Number
CN202420927607.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-24
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing ceramic nanofiber insulating plate automation coating equipment is difficult to adapt to plates of different sizes, shapes and thicknesses, and the plates are prone to slip and deformation during the coating process, affecting the coating quality and regional integrity.

Method used

A coating device including a lower support seat, a support frame, a drive seat, a transverse support board, a suspender mounting board and a rotating mechanism is designed, and a stable frame structure is formed through the first and second support frames, combining the drive seat and the coating. The covering mechanism achieves precise positioning in the three-dimensional space, assisting the support and placing plates to prevent the sheet from slipping and deformation, ensuring coating accuracy and uniformity.

Benefits of technology

The device can adapt to a variety of insulating plate sizes and shapes, ensuring the accuracy, efficiency and stability of the coating process, greatly improving the coating quality and production efficiency, preventing the sheet from slipping and deformation, and ensuring the integrity of the coating area.

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Abstract

The surface coating device comprises a lower supporting seat, a first supporting frame and a second supporting frame are arranged on the upper surface of the lower supporting seat, a first driving seat is arranged on the upper surface of the second supporting frame, and a sliding part of the first driving seat is connected with a transverse supporting plate; the transverse supporting plate is connected with a support side plate arranged on the upper surface of the first supporting frame, a second driving seat is arranged on the transverse supporting plate, stability, adjustability, efficient fixing and coating integrity are integrated, the coating device can adapt to heat insulation plates of various sizes and shapes, it is ensured that the coating process is accurate, efficient and stable, and the coating efficiency is improved. The coating quality and the production efficiency are greatly improved, a stable frame structure formed by the first supporting frame and the second supporting frame is combined with precise matching of the first driving base, the transverse supporting plate and the second driving base, it is ensured that the coating mechanism is flexibly and precisely positioned in a three-dimensional space, and uniform and precise coating on the surface of the heat insulation plate is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of ceramic fiber board processing, and in particular to a surface coating device for a ceramic nanofiber insulation board. Background Art

[0002] With the advancement of science and technology and the improvement of environmental awareness, ceramic nanofiber insulation boards have been widely used in the fields of construction, chemical industry, aerospace, electricity, etc. due to their excellent insulation performance, low thermal conductivity, high temperature resistance, corrosion resistance, and environmental protection. However, in order to further improve the performance of the insulation board, it is necessary to evenly coat the nanoparticle slurry on the surface of the fiberboard, which can not only reduce the thermal conductivity of the insulation board, suppress thermal radiation, but also improve the overall strength and tensile, compressive, and shear resistance of the fiberboard. The existing automated coating equipment is inconvenient to adjust and is difficult to adapt to insulation boards of different sizes, shapes, and thicknesses. In addition, problems such as board slippage and deformation are prone to occur during the coating process, affecting the coating quality and the integrity of the coating area. Summary of the invention

[0003] The technical problem to be solved by the present application is to overcome the existing defects and provide a surface coating device for ceramic nanofiber insulation boards, which can adapt to insulation boards of different sizes and shapes; it has an efficient plate fixing and coating integrity assurance mechanism to prevent the plate from slipping and deforming during the coating process; the coating mechanism can achieve precise and flexible positioning in three-dimensional space to ensure coating accuracy and uniformity, which can effectively solve the problems in the background technology.

[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a surface coating device for a ceramic nanofiber insulation board, comprising a lower support seat, a first support frame and a second support frame are arranged on the upper surface of the lower support seat, a first driving seat is arranged on the upper surface of the second support frame, a sliding portion of the first driving seat is connected with a cross-bracing support plate, the cross-bracing support plate is connected to a bracket side plate arranged on the upper surface of the first support frame, a second driving seat is arranged on the cross-bracing support plate, a hanger mounting plate is connected to one side of the second driving seat, a rotating mechanism is arranged on the hanger mounting plate, an output end of the rotating mechanism is connected to a coating mechanism, the first support frame and the second support frame are correspondingly provided with a first placement plate and a second placement plate for placing fiber boards, and an auxiliary support seat is arranged on the upper surface of the lower support seat.

[0005] As a preferred technical solution of the present application, both the first placement plate and the second placement plate are provided with grooves for limiting the fiberboard.

[0006] As a preferred technical solution of the present application, a slide rail is provided on the first support frame, and the slide rail is slidably connected to the side plate of the support frame.

[0007] As a preferred technical solution of the present application, a support seat is provided on the upper surface of the auxiliary support seat, and the support seat is a T-shaped structure. The upper end surface of the support seat is flush with the groove surfaces of the first placement plate and the second placement plate.

[0008] As a preferred technical solution of the present application, a slide groove is provided on the lower support seat, and a limiting block is slidably connected in the slide groove.

[0009] Compared with the prior art: the present application integrates stability, adjustability, efficient fixation, and coating integrity, and can adapt to insulation boards of various sizes and shapes, ensuring the accuracy, efficiency and stability of the coating process, greatly improving the coating quality and production efficiency, and the stable frame structure formed by the first support frame and the second support frame, combined with the precise coordination of the first drive seat, the cross brace plate, and the second drive seat, ensures that the coating mechanism can be flexibly and accurately positioned in three-dimensional space, and realizes uniform and precise coating of the surface of the insulation board. The setting of the auxiliary support seat cooperates with the first placement plate and the second placement plate to effectively support large or heavy insulation boards, prevent the board from slipping or the support structure from deforming, and ensure the smooth progress of the coating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 This is a schematic diagram of the structure of this application;

[0011] Figure 2 This is the main view of this application;

[0012] Figure 3 This is a top view of this application.

[0013] In the figure: 1 bracket side plate, 2 cross brace support plate, 3 second drive seat, 4 slide rail, 5 first support frame, 6 suspension seat mounting plate, 7 first drive seat, 8 second support frame, 9 lower support seat, 10 second placement plate, 11 auxiliary support seat, 12 support seat, 13 coating mechanism, 14 first placement plate, 15 limit block. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0015] See also Figure 1-3The present application provides a technical solution: a surface coating device for a ceramic nanofiber insulation board, comprising a lower support seat 9, a first support frame 5 and a second support frame 8 are arranged on the upper surface of the lower support seat 9, a first drive seat 7 is arranged on the upper surface of the second support frame 8, a sliding portion of the first drive seat 7 is connected with a cross-bracing support plate 2, and the cross-bracing support plate 2 is connected to a bracket side plate 1 arranged on the upper surface of the first support frame 5.

[0016] The lower support seat 9 is the basic supporting component of the entire device, providing a stable and reliable bearing platform for the entire coating equipment, thereby preventing the coating accuracy and quality from being affected by vibration or shaking.

[0017] The first support frame 5 and the second support frame 8 are respectively arranged on both sides of the upper surface of the lower support seat 9 to form a stable frame structure. They provide installation points for other components such as the coating mechanism 13 and the driving device, and determine the spatial layout of the coating area through the relative position relationship between each other. The first support frame 5 is also slidably connected with the bracket side plate 1 through the slide rail 4, which enhances the adjustability of the device and improves the flexibility of the insulation board coating.

[0018] The cross brace 2 is both a connecting piece of the sliding part of the first drive seat 7 and a bearing platform for the second drive seat 3 and the coating mechanism 13 ; the power of the first drive seat 7 is transmitted to the second drive seat 3 to realize the longitudinal movement of the coating mechanism 13 .

[0019] A second driving seat 3 is arranged on the cross bracing plate 2, a side of the second driving seat 3 is connected to a hanging seat mounting plate 6, a rotating mechanism is arranged on the hanging seat mounting plate 6, an output end of the rotating mechanism is connected to a coating mechanism 13, and the first supporting frame 5 and the second supporting frame 8 are correspondingly provided with a first placing plate 14 and a second placing plate 10 for placing fiberboard.

[0020] The cross bracing plate 2 is a bridge connecting the first driving seat 7 and the second driving seat 3. The cross bracing plate 2 bears and transmits the horizontal and longitudinal movements generated by the first driving seat 7, ensuring that the coating mechanism 13 can move accurately.

[0021] The second drive seat 3 is a component for controlling the lateral movement of the coating mechanism 13. According to the control system instruction, the coating mechanism 13 is driven to move lateral, and the cooperation between the second drive seat 3 and the first drive seat 7 realizes the flexible positioning of the coating mechanism 13 in three-dimensional space.

[0022] The hanger mounting plate 6 is a transition connection piece between the second driving seat 3 and the coating mechanism 13 , and the hanger mounting plate 6 is a stable suspension support required by the coating mechanism 13 .

[0023] The first placement plate 14 and the second placement plate 10 together constitute a workbench for carrying the ceramic nanofiber insulation board to be coated.

[0024] An auxiliary support 11 is disposed on the upper surface of the lower support 9 .

[0025] The auxiliary support 11 is located on the upper surface of the lower support 9, and together with the first placement plate 14 and the second placement plate 10, constitutes a support system for the insulation board. When processing a larger or heavier insulation board, the auxiliary support 11 can share part of the weight of the board, reduce the pressure of the first placement plate 14 and the second placement plate 10, enhance the stability of the entire support system, and prevent the board from slipping or the support structure from deforming due to excessive load, thereby ensuring the smooth progress of the coating process.

[0026] Furthermore, the first placement plate 14 and the second placement plate 10 are both provided with grooves for limiting the fiberboard.

[0027] The groove design on the upper surface of the first placement plate 14 and the second placement plate 10 can effectively fix the position of the plate to prevent uneven coating or coating out of the boundary due to the movement of the plate during the coating process. The two first placement plates 14 and the second placement plates 10 are arranged correspondingly, so that the device can stably and safely support insulation plates of various sizes, ensuring the smooth progress of the coating work.

[0028] Furthermore, a slide rail 4 is provided on the first support frame 5 , and the slide rail 4 is slidably connected to the support side plate 1 .

[0029] Furthermore, a support seat 12 is disposed on the upper surface of the auxiliary support seat 11 . The support seat 12 is a T-shaped structure, and the upper end surface of the support seat 12 is flush with the groove surfaces of the first placement plate 14 and the second placement plate 10 .

[0030] The T-shaped support seat 12 is wide at the top and narrow at the bottom, just like a stable "bridge pier", which can effectively disperse the pressure from the insulation board, provide strong support force, prevent the board from twisting and deforming due to uneven force during the coating process, and ensure the flatness of the coating surface and the uniformity of the coating effect.

[0031] The upper end surface of the support seat 12 is flush with the groove surface of the first placement plate 14 and the second placement plate 10. When the insulation board is placed on the first placement plate 14 and the second placement plate 10, its edge can seamlessly transition to the support seat 12 to form a continuous and uniform support surface. This avoids local stress concentration at the edge of the board due to support faults, further ensures the stability of the board during the coating process, reduces coating defects caused by board movement, and ensures the integrity of the coating area.

[0032] Furthermore, a slide groove is provided on the lower support seat 9, and a limiting block 15 is slidably connected in the slide groove.

[0033] The limiting block 15 prevents the fiberboard from moving and improves the coating effect.

[0034] When in use: place the ceramic nanofiber insulation board to be coated on the first placement plate 14 and the second placement plate 10, and ensure that the edges of the board are embedded in the grooves of the first placement plate 14 and the second placement plate 10 to limit the position of the board and prevent sliding or deviation during the coating process.

[0035] Use the auxiliary support 11 for additional support. Adjust the support 12 to contact the edge of the plate, and use its T-shaped structure to disperse the pressure of the plate to keep the plate stable. Make sure that the upper end surface of the support 12 is flush with the groove surface of the placement plate to form a continuous and uniform support surface.

[0036] According to the size of the insulation board and coating requirements, the position of the bracket side plate 1 is adjusted using the slide rail 4 on the first support frame 5 to ensure that the relative position of the coating mechanism 13 and the plate is adapted.

[0037] The limit block 15 sliding in the slide groove on the lower support seat 9 is used to set the sliding range of the board between the first placement plate 14 and the second placement plate 10 to prevent the fiberboard from sliding during the coating process.

[0038] Adjust the position of the coating mechanism 13 on the suspension mounting plate 6 so that the coating mechanism 13 can coat the surface of the fiberboard, start the first drive seat 7 and the second drive seat 3, and send instructions through the control system. The first drive seat 7 drives the horizontal support plate 2 to move horizontally to adjust the longitudinal position of the coating mechanism 13; the second drive seat 3 controls the coating mechanism 13 to move horizontally to achieve accurate positioning of the coating mechanism 13 in three-dimensional space, thereby completing the coating of the board.

[0039] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A surface coating device for a ceramic nanofiber insulation board, comprising a lower support seat (9), characterized in that: The upper surface of the lower support seat (9) is provided with a first support frame (5) and a second support frame (8), the upper surface of the second support frame (8) is provided with a first drive seat (7), the sliding portion of the first drive seat (7) is connected with a cross support plate (2), the cross support plate (2) is connected to a bracket side plate (1) arranged on the upper surface of the first support frame (5), the cross support plate (2) is provided with a second drive seat (3), one side of the second drive seat (3) is connected with a suspension seat mounting plate (6), a rotating mechanism is provided on the suspension seat mounting plate (6), the output end of the rotating mechanism is connected to a coating mechanism (13), the first support frame (5) and the second support frame (8) are correspondingly provided with a first placement plate (14) and a second placement plate (10) for placing fiberboard, and the upper surface of the lower support seat (9) is provided with an auxiliary support seat (11).

2. The surface coating device of a ceramic nanofiber insulation board according to claim 1, characterized in that: The first placement plate (14) and the second placement plate (10) are both provided with grooves for limiting the fiberboard.

3. The surface coating device of a ceramic nanofiber insulation board according to claim 1, characterized in that: The first support frame (5) is provided with a slide rail (4), and the slide rail (4) is slidably connected to the support side plate (1).

4. The surface coating device of a ceramic nanofiber insulation board according to claim 1, characterized in that: A support seat (12) is provided on the upper surface of the auxiliary support seat (11); the support seat (12) is a T-shaped structure; the upper end surface of the support seat (12) is flush with the groove surfaces of the first placement plate (14) and the second placement plate (10).

5. The surface coating device of a ceramic nanofiber insulation board according to claim 1, characterized in that: The lower support seat (9) is provided with a slide groove, and a limit block (15) is slidably connected in the slide groove.