Sheet steel door hinge stamping die

The steel sheet door hinge stamping die automates the loading process using an interlocking structure and hydraulic mechanism to prevent safety hazards and ensure precise positioning, addressing manual loading risks in door hinge production.

CN222220797UActive Publication Date: 2024-12-24FOSHAN MINHUI AUTOMATION EQUIP TECH CO LTD
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Patent Information

Application Number
CN202420568797.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-24
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

Existing door hinge stamping processes pose safety hazards due to manual loading of raw material plates, which brings staff's fingers close to the stamping mold, risking crushing injuries.

Method used

A steel sheet door hinge stamping die with an interlocking structure, push rod, tension spring, and hydraulic mechanism that automates the loading process, maintaining a safe distance between operators and the mold by sliding and pushing raw material plates into position.

Benefits of technology

Enhances safety by automating the loading process, preventing crushing injuries and ensuring precise positioning for efficient stamping operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hinge stamping dies, and particularly relates to a sheet steel door hinge stamping die which comprises a workbench, vertical plates are vertically arranged on the two sides of the upper surface of the workbench, a hydraulic mechanism is installed between the two vertical plates in a crossing mode, and an upper die base is downwards fixed to the output end of the hydraulic mechanism. A bottom plate is fixed to the upper surface of the workbench, a lower die base is arranged on the upper surface of the bottom plate, the lower die base is arranged under an upper die base, a material box is arranged on one side of the front portion of the lower die base, a sliding rod penetrates through the surface of one side of the material box in a sliding mode, and the upper die base is controlled to move downwards through a hydraulic mechanism. During feeding, a plurality of raw material plates are placed in a material box, the raw material plates are squeezed leftwards through cooperation of springs and push plates, then the raw material plate on the leftmost side corresponds to the material groove, and then the raw material plates are pushed into the material groove one by one by controlling a push rod to move in a reciprocating mode through the front side. And feeding work is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of hinge stamping dies, and in particular relates to a steel sheet door hinge stamping die. Background Art

[0002] The door hinge is a device that allows the door to rotate naturally and smoothly to open and close. The door hinge includes: a hinge seat and a hinge body. One end of the hinge body is connected to the door frame through a core shaft, and the other end is connected to the door leaf. The hinge body is divided into two sections, one section is connected to the core shaft, and the other section is connected to the door leaf. The two sections of the hinge body are connected into a whole through a connecting plate, and the connecting plate is provided with a door gap adjustment hole. Since the hinge body is divided into two sections and connected into a whole through a connecting plate, the door leaf can be removed for repair by removing the connecting plate, and the door hinge stamping die is a mold for the production of door hinges.

[0003] There are two types of stamping for door hinges. One is to punch through holes on the surface of the raw material plate to facilitate installation with the steel door, and the other is to stamp a curled shape on one side of the raw material plate to facilitate the connection between the two hinge plates. When stamping and curling, the raw material plate needs to be kept vertically placed in the mold. In the prior art, the raw material plate is mostly loaded manually during the stamping process, and the raw material plate is placed in the mold groove. However, since the staff's fingers are close to the stamping mold during the loading process, they are easily squeezed by the mold, which poses a safety hazard to the staff. Utility Model Content

[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide a steel sheet door hinge stamping die, which can be realized by adjusting the die from the front side to increase the distance between the staff and the die, prevent the stamping of the die from causing crushing injuries to the staff, and improve safety.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is hinged on the base plate, is fixed with a backing plate, and an end of sliding panel is provided on the interlocking structure to interlock the upper and lower surfaces of the sliding panel, and an end of sliding panel is provided on the interlocking structure to interlock the upper and lower surfaces of the sliding panel.

[0007] Furthermore, a push rod is slidably installed inside the slide groove, and the rear end of the push rod is in contact with the leftmost raw material plate.

[0008] Furthermore, a tension spring is connected to the front end of the push rod, and one end of the tension spring facing away from the push rod is connected to the inner front surface of the slide groove.

[0009] Furthermore, a handle is provided at the front end of the upper surface of the push rod, and the handle is placed on the upper surface of the extension seat.

[0010] Furthermore, a stamping die core is embedded in the lower surface of the upper die base, and the stamping die core corresponds to the position of the material trough.

[0011] Furthermore, positioning bolts are symmetrically arranged on the lower surface of the upper die base, and positioning holes matching the positioning bolts are opened on the upper surface of the lower die base.

[0012] Furthermore, a discharge guide plate is provided on the rear side of the upper surface of the workbench.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the upper die seat is controlled to move downward by the hydraulic mechanism, and then the raw material plate placed in the material slot of the lower die seat is punched and rolled, and multiple raw material plates are placed in the material box during loading, and the raw material plates are squeezed to the left through the cooperation of the spring and the push plate, and then the leftmost raw material plate corresponds to the material slot, and then the push rod is controlled to move back and forth by the front side to push the raw material plates into the material slot one by one to realize the loading work, so as to increase the distance between the operator and the mold and improve the safety during operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2It is a schematic diagram of the upper and lower mold base structure of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the upper and lower mold bases of the utility model in the unloaded state;

[0017] Figure 4 This is a schematic diagram of the top view of the lower die base of the utility model;

[0018] Figure 5 It is a longitudinal left-side sectional structural schematic diagram of the extension seat of the utility model.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Workbench; 2. Vertical plate; 3. Hydraulic mechanism; 4. Upper die seat; 41. Stamping die core; 42. Positioning bolt; 5. Discharge guide plate; 6. Bottom plate; 7. Lower die seat; 71. Material trough; 72. Positioning hole; 8. Material box; 9. Slide rod; 10. Pull button; 11. Push plate; 12. Spring; 13. Extension seat; 14. Slide groove; 15. Push rod; 16. Handle; 17. Tension spring. DETAILED DESCRIPTION

[0021] In order to make the purpose and advantages of the utility model more clear, the utility model is specifically described in combination with the following embodiments. It should be understood that the following text is only used to describe one or several specific implementations of the utility model, and does not strictly limit the protection scope of the specific request of the utility model.

[0022] Please refer to Figure 1-Figure 5As shown, a steel sheet door hinge stamping die comprises a workbench 1, vertical plates 2 are vertically arranged on both sides of the upper surface of the workbench 1, a hydraulic mechanism 3 is installed across the two vertical plates 2, an upper die seat 4 is fixed downwardly at the output end of the hydraulic mechanism 3, and the upper die seat 4 is controlled by the hydraulic mechanism 3 to move up and down to realize the stamping work, a bottom plate 6 is fixed on the upper surface of the workbench 1, a lower die seat 7 is arranged on the upper surface of the bottom plate 6, the lower die seat 7 is placed directly below the upper die seat 4, a material box 8 is arranged on one side in front of the lower die seat 7, the top of the material box 8 is open, and it is placed on the right side in front of the lower die seat 7, the left inner wall of the material box 8 is flush with the material trough 71, so that the leftmost raw material plate can smoothly enter the material trough 71, and a slide bar 9 is slidably penetrated on one side surface of the material box 8, a pull button 10 is arranged at one end of the slide bar 9, and a push plate 1 is arranged at the other end of the slide bar 9 1. The push plate 11 is placed inside the material box 8. The surface of the slide bar 9 is sleeved with a spring 12. The spring 12 is placed inside the material box 8. One end of the spring 12 contacts the surface of the push plate 11. The elastic force of the spring 12 makes the push plate 11 always subjected to a leftward force, thereby pushing multiple raw material plates to the left. A raw material plate is placed inside the material box 8. The raw material plate is placed on the side of the push plate 11 away from the slide bar 9. A material groove 71 adapted to the raw material plate is provided on the upper surface of the lower die seat 7 to keep the raw material plate in a vertical state for easy rolling. An extension seat 13 is provided on the front side of one end of the material box 8 away from the slide bar 9. A slide groove 14 is provided on the upper surface of the extension seat 13. The slide groove 14 corresponds to the position of the material groove 71. The width of the slide groove 14, the raw material plate, and the material groove 71 are consistent. Therefore, when the push rod 15 is pushed, only the leftmost raw material plate can be pushed.

[0023] Please refer to Figure 1 and Figure 5 As shown, a push rod 15 is slidably installed on the inner side of the slide groove 14, and the rear end of the push rod 15 is in contact with the leftmost raw material plate. Then, when the push rod 15 is moved, the leftmost raw material plate can be pushed out of the material trough 71. When pushing, it is necessary to ensure that the raw material plate completely enters the material trough 71. A tension spring 17 is connected to the front end of the push rod 15, and the end of the tension spring 17 facing away from the push rod 15 is connected to the front surface of the inner side of the slide groove 14. The tension of the tension spring 17 is used to pull the push rod 15 back to the front after a single pushing is completed, and then the push plate 11 is used to push the remaining raw material plates to the left. A handle 16 is provided on the front end of the upper surface of the push rod 15, and the handle 16 is placed on the upper surface of the extension seat 13 to facilitate the control of the push rod 15 from the front.

[0024] Please refer to Figure 1-Figure 4 As shown, a punching die core 41 is embedded on the lower surface of the upper die base 4, and the position of the punching die core 41 corresponds to the material groove 71 to realize the curling of the raw material plate.

[0025] Among them, the lower surface of the upper die seat 4 is symmetrically provided with positioning bolts 42, and the upper surface of the lower die seat 7 is provided with positioning holes 72 adapted to the positioning bolts 42 to improve the accuracy of the docking between the upper die seat 4 and the lower die seat 7 and ensure the stamping quality.

[0026] Please refer to Figure 2 and Figure 3 As shown, a discharge guide plate 5 is provided at the rear side of the upper surface of the workbench 1 to push the stamped hinge plates backwards for easy collection.

[0027] The working principle of the utility model is as follows: when in use, the pull button 10 is pulled outward to squeeze and store force on the spring 12 through the push plate 11, and then multiple raw material plates are placed inside the material box 8 and on the left side of the push plate 11, and then the stored force of the spring 12 is used to make the multiple raw material plates have a leftward thrust, and at the same time, due to the tension of the tension spring 17, the push rod 15 is placed at the front end of the inner side of the slide groove 14 and will not enter the inner side of the material box 8. When feeding, the handle 16 can be pushed backward to drive the push rod 15 to push backward, and then the leftmost raw material plate is pushed into the material groove. 71, and then the hydraulic mechanism 3 is used to control the upper die seat 4 to move downward, so that the raw material plate can be stamped out by the cooperation of the stamping die core 41 and the material trough 71. During the downward movement of the upper die seat 4, precise positioning can be achieved through the cooperation of the positioning bolt 42 and the positioning hole 72. After a single stamping is completed, the reciprocating backward pushing handle 16 will drive multiple raw material plates to enter the inside of the material trough 71 one by one. When a new raw material plate enters the inside of the material trough 71, the stamped hinge plate can be squeezed backwards and then collected together under the guidance of the rear side discharge guide plate 5.

[0028] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A steel door hinge stamping die, comprising a workbench (1), characterized in that: Vertical plates (2) are vertically arranged on both sides of the upper surface of the workbench (1), a hydraulic mechanism (3) is installed across the two vertical plates (2), an upper die seat (4) is fixed downwardly at the output end of the hydraulic mechanism (3), a bottom plate (6) is fixed on the upper surface of the workbench (1), a lower die seat (7) is arranged on the upper surface of the bottom plate (6), the lower die seat (7) is placed directly below the upper die seat (4), a material box (8) is arranged on one side in front of the lower die seat (7), a sliding rod (9) is slidably penetrated through one side surface of the material box (8), a pull button (10) is arranged at one end of the sliding rod (9), and a push plate (11) is arranged at the other end of the sliding rod (9), The push plate (11) is placed on the inner side of the material box (8), the surface of the slide bar (9) is sleeved with a spring (12), the spring (12) is placed on the inner side of the material box (8), one end of the spring (12) is in contact with the surface of the push plate (11), a raw material plate is placed on the inner side of the material box (8), the raw material plate is placed on the side of the push plate (11) away from the slide bar (9), a material groove (71) adapted to the raw material plate is provided on the upper surface of the lower die seat (7), an extension seat (13) is provided on the front side of one end of the material box (8) away from the slide bar (9), a slide groove (14) is provided on the upper surface of the extension seat (13), and the slide groove (14) corresponds to the position of the material groove (71).

2. The steel door hinge stamping die according to claim 1, characterized in that: A push rod (15) is slidably mounted inside the slide groove (14), and the rear end of the push rod (15) is in contact with the leftmost raw material plate.

3. A steel door hinge stamping die according to claim 2, characterized in that: The front end of the push rod (15) is connected to a tension spring (17), and one end of the tension spring (17) facing away from the push rod (15) is connected to the inner front surface of the slide groove (14).

4. The steel door hinge stamping die according to claim 3, characterized in that: A handle (16) is provided at the front end of the upper surface of the push rod (15), and the handle (16) is placed on the upper surface of the extension seat (13).

5. The steel door hinge stamping die according to claim 1, characterized in that: A punching die core (41) is inlaid on the lower surface of the upper die seat (4), and the punching die core (41) corresponds to the position of the material trough (71).

6. The steel door hinge stamping die according to claim 1, characterized in that: The lower surface of the upper die seat (4) is symmetrically provided with positioning bolts (42), and the upper surface of the lower die seat (7) is provided with positioning holes (72) adapted to the positioning bolts (42).

7. The steel door hinge stamping die according to claim 1, characterized in that: A material discharging guide plate (5) is arranged on the rear side of the upper surface of the workbench (1).

Citation Information

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