Cage net steel wire hook bending machine
By designing an automated cage mesh wire hook machine, using electromagnets and hydraulic cylinders, the problems of low efficiency and safety hazards of traditional manual hooks are solved, and efficient and reliable wire hook processing is achieved, reducing production costs.
Patent Information
- Application Number
- CN202420701251.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional wire folding hooks require manual operation, which cannot ensure that the folding hooks are neat, inefficient, and consume a lot of manpower. The sharp ends of the wire are prone to damage.
A cage mesh wire hook machine is designed, using mechanisms such as electromagnets, hydraulic cylinders and rotating cylinders to realize the automated wire hook process. The fixing and hooking operation of the steel wire is completed through the cooperation of hydraulic cylinders and cylinders to ensure that each The size consistency of the fold hook.
It improves production efficiency and processing quality, reduces labor costs and labor intensity, ensures the dimensional consistency and reliability of the folding hooks, maximizes the use of steel wire resources, and reduces production costs.
Smart Images
Figure CN222220981U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire hook folding, in particular to a cage net steel wire hook folding machine. Background Art
[0002] Cage nets are usually made of metal materials, such as steel wire, iron wire, etc. These metal materials have high strength and durability, and can increase the tension and pressure that the cage net can withstand. At the same time, when making the cage net, the stability and carrying capacity of the cage net can be further enhanced by folding hooks; folding hooks refer to bending one end of the steel wire into a hook shape, and then inserting it into the mesh of another steel wire to form a fixed connection.
[0003] Traditional wire hooks are mostly folded manually, which cannot ensure that the hooks are folded neatly and the efficiency of folding is low. At the same time, manual hook folding requires a lot of manpower and is labor-intensive. In addition, the ends of the wires are sharp, which can easily cause injuries to workers. Based on this, this solution provides a cage wire hook folding machine to solve the above-mentioned problems. Utility Model Content
[0004] In order to solve the above-mentioned technical problems, a cage wire hook folding machine is provided. The technical solution solves the problems mentioned in the above-mentioned background technology that the existing steel wire hook folding is often done manually, which cannot ensure that the hooks are folded neatly and has low hook folding efficiency. In addition, manual hook folding requires a lot of manpower and has high labor intensity. At the same time, the ends of the steel wires are sharp, which can easily cause injuries to workers.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A cage mesh wire hook folding machine comprises a base plate and a support frame, the support frame is fixedly connected to the upper end of the base plate, the upper end of the support frame is provided with a feed rack, an electromagnet, a first hydraulic cylinder and a telescopic cylinder, the upper top plate of the support frame is provided with a feed trough, and the feed trough is arranged between the feed rack and the electromagnet, the lower side of the top plate of the support frame is fixedly connected with a guide plate and a fixed plate, the fixed plate is arranged at the front end of the guide plate, and the lower end of the fixed plate is hinged with a rotating plate, the right inner wall of the support frame is fixedly installed with a rotating cylinder, the output end of the rotating cylinder is fixedly connected with a rotating disk, the other end of the rotating disk is fixedly connected with a connecting rod, the other end of the connecting rod is fixedly connected to the right end of the rotating plate, and the left end of the support frame is fixedly installed with a second hydraulic cylinder, and the output end of the second hydraulic cylinder passes through the side plate of the support frame and is fixedly connected with a folding hook plate.
[0007] Preferably, a feeding channel is provided inside the feeding rack, a plurality of groups of steel wires are placed inside the feeding channel, and the lower end of the feeding channel is arranged on the upper side of the feeding trough.
[0008] Preferably, a gap is provided between the rear end of the fixed plate and the front end of the guide plate, and the rotating plate is provided at the lower end of the guide plate to form a limiting groove for placing the steel wire piece.
[0009] Preferably, the output end of the first hydraulic cylinder passes through the top plate of the support frame and is fixedly connected to an extrusion block, and the output end of the telescopic cylinder passes through the top plate of the support frame and is fixedly connected to a pressure plate.
[0010] Preferably, the left end of the rotating plate is fixedly connected with a fixing block.
[0011] Preferably, a folding hook groove is provided on the left side of the folding hook plate.
[0012] Preferably, a material receiving box is provided at the lower end of the rotating plate, and the material receiving box is placed at the upper end of the bottom plate.
[0013] Compared with the prior art, the utility model provides a cage mesh wire hook folding machine, which has the following beneficial effects:
[0014] 1. In the utility model, the steel wire is put into the feeding rack, and the steel wire is moved to the top of the feeding trough through the feeding channel. At this time, the steel wire is adsorbed by the electromagnet, and then the electromagnet is powered off, so that the steel wire enters the feeding trough, and the steel wire rolls onto the guide plate through the feeding trough, and then the steel wire rolls into the limit groove formed by the guide plate, the fixed plate and the rotating plate through the guide plate, and then the telescopic cylinder is started to drive the pressing plate to press down to fix the steel wire, and then the first hydraulic cylinder is started to drive the extrusion block to extrude the steel wire, and finally the second hydraulic cylinder is started to drive the folding hook plate to move, and the steel wire is assembled. The fixed block is combined to fold the wire pieces into hooks. After the processing is completed, each mechanism is reset, and the rotating plate is driven to rotate through the rotating cylinder through the rotating disk and the connecting rod to store the folded wire pieces into the material receiving box. The device realizes the automated hook folding process. Only the steel wire needs to be fed into the machine, and the machine will automatically complete the hook folding operation, which improves production efficiency and processing quality, while reducing manpower costs and labor intensity. Through the cooperation of the hook folding plate and the fixed block, the size of each hook is consistent, which improves the consistency and reliability of the product, maximizes the use of steel wire resources, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a left-side sectional view of the internal structure of the feed rack and the guide plate in the utility model;
[0017] Figure 3 This is a cross-sectional view of the main connection structure of the first hydraulic cylinder, the rotary cylinder and the second hydraulic cylinder in the utility model.
[0018] The numbers in the figure are:
[0019] 1. Bottom plate; 2. Support frame; 201. Feed trough; 3. Feed rack; 301. Feed channel; 4. Electromagnet; 5. First hydraulic cylinder; 501. Extrusion block; 6. Telescopic cylinder; 601. Pressing plate; 7. Guide plate; 8. Fixed plate; 9. Rotating plate; 901. Fixed block; 10. Rotating cylinder; 11. Rotating disk; 12. Connecting rod; 13. Second hydraulic cylinder; 1301. Folding hook plate; 14. Material collecting box; 15. Wire parts. DETAILED DESCRIPTION
[0020] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.
[0021] Reference Figure 1-3 As shown, a cage mesh wire hook folding machine includes a bottom plate 1 and a support frame 2, the support frame 2 is fixedly connected to the upper end of the bottom plate 1, and a feed frame 3, an electromagnet 4, a first hydraulic cylinder 5 and a telescopic cylinder 6 are arranged on the upper end of the support frame 2. A feed trough 201 is opened inside the top plate of the upper end of the support frame 2, and the feed trough 201 is arranged between the feed frame 3 and the electromagnet 4. A guide plate 7 and a fixed plate 8 are fixedly connected to the lower side of the top plate of the support frame 2, the fixed plate 8 is arranged at the front end of the guide plate 7, and a rotating plate 9 is hinged at the lower end of the fixed plate 8. A rotating cylinder 10 is fixedly installed on the right inner wall of the support frame 2, and a rotating disk 11 is fixedly connected to the output end of the rotating cylinder 10. The rotating disk 11 The other end is fixedly connected with a connecting rod 12, and the other end of the connecting rod 12 is fixedly connected to the right end of the rotating plate 9. A second hydraulic cylinder 13 is fixedly installed on the left end of the support frame 2. The output end of the second hydraulic cylinder 13 passes through the side plate of the support frame 2 and is fixedly connected with a folding hook plate 1301. The device realizes an automated folding hook processing process. Only the steel wire needs to be fed into the machine, and the machine will automatically complete the folding hook operation, thereby improving production efficiency and processing quality, while reducing manpower costs and labor intensity. Through the cooperation of the folding hook plate 1301 and the fixed block 901, the size of each folding hook is consistent, thereby improving the consistency and reliability of the product, maximizing the use of steel wire resources, and reducing production costs.
[0022] Specifically, in this embodiment, a feed channel 301 is provided inside the feed rack 3, and a plurality of groups of steel wire pieces 15 are placed inside the feed channel 301, and the lower end of the feed channel 301 is arranged on the upper side of the feed trough 201. The steel wire pieces 15 are rolled onto the guide plate 7 through the feed trough 201, and the steel wire pieces 15 are placed into the feed rack 3, and the steel wire pieces 15 are moved to the upper side of the feed trough 201 through the feed channel 301. At this time, the steel wire pieces 15 are adsorbed by the electromagnet 4, and the steel wire pieces 15 are dropped into the trough 201 by cutting off the power supply to the electromagnet 4, and then the power supply is restored, so that the subsequent steel wire pieces 15 are adsorbed onto the electromagnet 4 again, and the feeding efficiency of the steel wire pieces 15 can be controlled by controlling the power-off frequency of the electromagnet 4.
[0023] Specifically, in this embodiment, a gap is set between the rear end of the fixed plate 8 and the front end of the guide plate 7, and the rotating plate 9 is arranged at the lower end of the guide plate 7 to form a limiting groove for placing the steel wire member 15.
[0024] Specifically, in the present embodiment, the output end of the first hydraulic cylinder 5 passes through the top plate of the support frame 2 and is fixedly connected with the extrusion block 501, and the output end of the telescopic cylinder 6 passes through the top plate of the support frame 2 and is fixedly connected with the pressure plate 601, so that the steel wire piece 15 rolls into the limit groove formed by the guide plate 7, the fixed plate 8 and the rotating plate 9 through the guide plate 7, and then the telescopic cylinder 6 is started to drive the pressure plate 601 to press down to fix the steel wire piece 15, and then the first hydraulic cylinder 5 is started to drive the extrusion block 501 to extrude the steel wire piece 15, and finally the second hydraulic cylinder 13 is started to drive the folding hook plate 1301 to move, and cooperate with the fixed block 901 to fold the steel wire piece 15, after the processing is completed, each mechanism is reset, and the rotating plate 9 is driven to rotate through the rotating cylinder 10 through the rotating disk 11 and the connecting rod 12, and the folded steel wire piece 15 is stored in the material receiving box 14.
[0025] Specifically, in this embodiment, the left end of the rotating plate 9 is fixedly connected with a fixing block 901 .
[0026] Specifically, in this embodiment, a hook groove is provided on the left side of the hook plate 1301. Through the cooperation between the hook plate 1301 and the fixing block 901, the size of each hook is consistent, thereby improving the consistency and reliability of the product.
[0027] Specifically, in this embodiment, a material receiving box 14 is provided at the lower end of the rotating plate 9 , and the material receiving box 14 is placed at the upper end of the bottom plate 1 .
[0028] The working principle of the utility model is as follows: a steel wire 15 is placed in a feeding rack 3, and the steel wire 15 is moved to the top of a feeding trough 201 through a feeding channel 301, at which time the steel wire 15 is adsorbed by an electromagnet 4, and the electromagnet 4 is powered off so that the steel wire 15 falls into the feeding trough 201, and then the power is restored so that the subsequent steel wire 15 is adsorbed on the electromagnet 4 again, and the power-off frequency of the electromagnet 4 is controlled, so that the feeding efficiency of the steel wire 15 can be controlled, and the steel wire 15 is rolled onto the guide plate 7 through the feeding trough 201, and the steel wire 15 is made to move to the feeding trough 201 through the guide plate 7. It rolls into the limiting groove formed by the guide plate 7, the fixed plate 8 and the rotating plate 9, and then the telescopic cylinder 6 is started to drive the pressure plate 601 to press down to fix the steel wire piece 15. Then the first hydraulic cylinder 5 is started to drive the extrusion block 501 to extrude the steel wire piece 15. Finally, the second hydraulic cylinder 13 is started to drive the folding hook plate 1301 to move, and cooperate with the fixed block 901 to fold the steel wire piece 15. After the processing is completed, each mechanism is reset, and the rotating plate 9 is driven to rotate through the rotating cylinder 10 through the rotating disk 11 and the connecting rod 12 to store the folded wire piece 15 into the material receiving box 14.
[0029] This device realizes an automated hook folding processing process. The steel wire only needs to be fed into the machine, and the machine will automatically complete the hook folding operation, thereby improving production efficiency and processing quality, while reducing manpower costs and labor intensity. Through the cooperation of the hook folding plate 1301 and the fixed block 901, the size of each hook is consistent, thereby improving the consistency and reliability of the product, maximizing the use of steel wire resources, and reducing production costs.
[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A cage wire hook folding machine, characterized in that: The invention comprises a bottom plate (1) and a support frame (2), wherein the support frame (2) is fixedly connected to the upper end of the bottom plate (1), and the upper end of the support frame (2) is provided with a feed frame (3), an electromagnet (4), a first hydraulic cylinder (5) and a telescopic cylinder (6), and a feed trough (201) is provided inside the top plate at the upper end of the support frame (2), and the feed trough (201) is arranged between the feed frame (3) and the electromagnet (4), and a guide plate (7) and a fixed plate (8) are fixedly connected to the lower side of the top plate of the support frame (2), and the fixed plate (8) is arranged at the front end of the guide plate (7), and the The lower end of the fixed plate (8) is hinged with a rotating plate (9), the right inner wall of the support frame (2) is fixedly mounted with a rotating cylinder (10), the output end of the rotating cylinder (10) is fixedly connected with a rotating disk (11), the other end of the rotating disk (11) is fixedly connected with a connecting rod (12), the other end of the connecting rod (12) is fixedly connected with the right end of the rotating plate (9), and the left end of the support frame (2) is fixedly mounted with a second hydraulic cylinder (13), the output end of the second hydraulic cylinder (13) passes through the side plate of the support frame (2) and is fixedly connected with a folding hook plate (1301).
2. A cage wire hook folding machine according to claim 1, characterized in that: A feeding channel (301) is provided inside the feeding frame (3), a plurality of groups of steel wire pieces (15) are placed inside the feeding channel (301), and the lower end of the feeding channel (301) is arranged on the upper side of the feeding trough (201).
3. The cage wire hook folding machine according to claim 1, characterized in that: The rear end of the fixed plate (8) and the front end of the guide plate (7) are spaced apart, and the rotating plate (9) is arranged at the lower end of the guide plate (7) to form a limiting groove for placing the steel wire piece (15).
4. The cage wire hook folding machine according to claim 1, characterized in that: The output end of the first hydraulic cylinder (5) passes through the top plate of the support frame (2) and is fixedly connected to an extrusion block (501), and the output end of the telescopic cylinder (6) passes through the top plate of the support frame (2) and is fixedly connected to a pressure plate (601).
5. The cage wire hook folding machine according to claim 1, characterized in that: The left end of the rotating plate (9) is fixedly connected with a fixing block (901).
6. The cage wire hook folding machine according to claim 1, characterized in that: The left side of the folding hook plate (1301) is provided with a folding hook groove.
7. The cage wire hook folding machine according to claim 1, characterized in that: A material receiving box (14) is provided at the lower end of the rotating plate (9), and the material receiving box (14) is placed at the upper end of the bottom plate (1).