Punching device for metal material forging

By designing dust removal mechanism and clamping mechanism in metal material forging punching device, the problem of dust collection is solved, environmental quality and punching efficiency are improved, and stable clamping is achieved through the combination of electric telescopic rods and clamping parts and efficient punching.

CN222221172UActive Publication Date: 2024-12-24SICHUAN JIANGYOU QIQI NEW MATERIAL DEV CO LTD
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Patent Information

Application Number
CN202421002101.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

During the forging of metal materials, it is difficult for the prior art to effectively collect dust generated during punching, which affects environmental quality and the health of staff and reduces punching efficiency.

Method used

A punching device for forging metal materials is designed, including a dust removal mechanism, through the combination of the first and second vacuum pipes, dust hoses and dust collectors, the fan generates suction force to collect the dust chips into the dust collector. , and the stable clamping and adjustment of metal materials can be achieved through an electric telescopic rod and a clamping mechanism.

Benefits of technology

The dust generated during the punching process is effectively collected, which improves environmental quality and staff health protection, improves punching efficiency, and improves the punching effect through flexible adjustment of the clamping mechanism.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a punching device for metal material forging, which relates to the field of metal material processing, and comprises a support plate, a dust removal mechanism is arranged above the support plate, the dust removal mechanism comprises a fixed plate, and two groups of first dust suction pipes are arranged on the side wall of the front surface of the fixed plate in a penetrating manner; a dust passing hose is connected to one end of the back face of the first dust suction pipe, a dust collecting box is arranged in the middle of the side wall of the back face of the supporting plate, and a dust passing plate is arranged at the top end of the dust collecting box. Compared with the prior art, the metal material punching device has the advantages that a large amount of dust generated when metal materials are punched is collected in a unified mode, the environmental quality is prevented from being reduced, the body health of workers is greatly guaranteed, the punching efficiency of the device is improved, the clamping range can be conveniently adjusted according to the specifications of the metal materials, and the punching efficiency is improved. And the clamping stability is good, so that the metal material punching effect of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the field of metal material processing, in particular to a punching device for forging metal materials. Background Art

[0002] Metal materials refer to materials with properties such as gloss, ductility, easy conductivity and heat transfer, among which steel is the basic structural material. Forging is a processing method that uses forging machinery to apply pressure to metal billets to cause them to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes and sizes. In the forging process of metal materials, in order to meet specific design requirements and functional requirements, it is often necessary to punch holes in the metal billets.

[0003] However, the metal material forging in the prior art is not convenient for collecting the dust generated during punching, which affects the environmental quality of the processing, fails to provide protection for the health of the workers, and reduces the punching efficiency of the device. Utility Model Content

[0004] The purpose of the utility model is to provide a punching device for forging metal materials to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution of the utility model is: a punching device for forging metal materials, comprising a support plate, a dust removal mechanism is arranged above the support plate, the dust removal mechanism comprises a fixed plate, two groups of first dust suction pipes are arranged through the side wall of the front side of the fixed plate, a dust hose is connected to one end of the back side of the first dust suction pipe, a dust collecting box is arranged in the middle of the side wall of the back side of the support plate, and a dust collecting plate is arranged at the top of the dust collecting box;

[0006] The bottom end of the dust hose passes through the dust plate, and a second dust suction pipe is provided at the bottom end of the dust plate. The bottom end of the second dust suction pipe passes through the top end of the dust collecting box and extends into the interior thereof. A fan is provided at one side of the top end of the dust collecting box.

[0007] As a further solution of the utility model: screws are provided on the edges of the left and right side walls near the back of the top of the support plate, a first motor is provided on the left and right sides of the bottom of the support plate, support screw frames are sleeved on the side walls of the two groups of screws, and a first electric telescopic rod is provided on the left and right side walls inside the front of the support screw frame.

[0008] As a further solution of the utility model: a support block is arranged between the two ends of the two groups of the first electric telescopic rods, a second electric telescopic rod is arranged on the side wall of the front side of the support block, a fixing frame is arranged at one end position of the front side of the second electric telescopic rod, and a second motor is arranged inside the fixing frame.

[0009] As a further solution of the utility model: a rotating shaft is arranged at the bottom end of the fixing frame, a drill bit is arranged at the bottom end of the rotating shaft, support plates are arranged on the left and right side walls of the fixing frame, and the bottom end of the first dust suction pipe passes through the support plate.

[0010] As a further solution of the utility model: a clamping mechanism is arranged at the top position of the support plate, and the clamping mechanism includes a side plate, and a third electric telescopic rod is arranged on the side wall of one side of several groups of the side plates, and a clamping piece is arranged at one end of two groups of the third electric telescopic rods away from the side plate.

[0011] As a further solution of the utility model: a clamping groove is provided on the side wall of the clamping member away from the third electric telescopic rod, and rod grooves are provided on both the front and rear edge positions of the clamping member group, and a limited sliding rod is provided between the side walls of the two groups of side panels.

[0012] As a further solution of the utility model: the limiting sliding rod is arranged through the rod groove, a wheel group is arranged at the bottom end of the clamping member, a wheel groove is opened at the top end of the support plate, and the wheel group is arranged at the inner position of the wheel groove.

[0013] The above technical solution is adopted: suction is then generated by the operation of the fan on the dust box, and transmitted to the first dust suction pipe. Since the first dust suction pipe is supported by two sets of support plates on the left and right sides above the drill bit, the dust generated during the punching process is sucked into the first dust suction pipe, and then enters the second dust suction pipe through the dust hose on one side of the fixed plate, and finally gathers in the dust box. Through the above operation, the device can uniformly collect a large amount of dust generated when punching metal materials, avoid the reduction of environmental quality, and greatly protect the health of the staff, thereby improving the punching efficiency of the device.

[0014] According to the specifications of the metal material, the clamping piece is extended or contracted with the left and right groups of third electric telescopic rods to adjust to an appropriate spacing, and then the metal material is placed in the clamping groove. The left and right sides of the metal material are clamped above the support plate by the two groups of clamping pieces, and the front and rear ends of the clamping piece slide on the limit sliding rod through the rod groove. At the same time, several groups of third electric telescopic rods and two groups of limit sliding rods are all mounted on the side plates, and then the clamping piece moves in the wheel groove on the support plate when the wheel group moves to the bottom. Through the above operation, the device is convenient for adjusting the clamping range according to the specifications of the metal material, and the clamping stability is good, thereby improving the effect of the device on punching metal materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of a punching device for forging metal materials;

[0016] Figure 2 It is a schematic diagram of the structure of a dust removal mechanism of a punching device for forging metal materials;

[0017] Figure 3 It is a structural schematic diagram of a front view of the whole punching device for forging metal materials;

[0018] Figure 4 The present invention is a schematic diagram of the structure of a clamping mechanism of a punching device for forging metal materials.

[0019] In the figure: 1. support plate; 2. screw rod; 3. support screw frame; 4. first electric telescopic rod; 5. support block; 6. second electric telescopic rod; 7. fixed frame; 8. first motor; 9. rotating shaft; 10. drill bit; 11. fixed plate; 12. dust hose; 13. support plate; 14. first dust suction pipe; 15. second dust suction pipe; 16. dust collecting box; 17. fan; 18. second motor; 19. dust removal mechanism; 20. side plate; 21. third electric telescopic rod; 22. clamping member; 23. clamping groove; 24. rod groove; 25. limit slide rod; 26. wheel set; 27. wheel groove; 28. clamping mechanism. DETAILED DESCRIPTION

[0020] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other. Example 1

[0021] See also Figure 1-Figure 3 The utility model provides a technical solution: a punching device for forging metal materials, comprising a support plate 1, a dust removal mechanism 19 is arranged above the support plate 1, the dust removal mechanism 19 comprises a fixed plate 11, two groups of first dust suction pipes 14 are arranged through the side wall of the front side of the fixed plate 11, a dust hose 12 is connected to one end of the back side of the first dust suction pipe 14, a dust box 16 is arranged in the middle of the back side wall of the support plate 1, and a dust plate is arranged at the top of the dust box 16;

[0022] The bottom end of the dust hose 12 passes through the dust plate, and a second dust suction pipe 15 is provided at the bottom end of the dust plate. The bottom end of the second dust suction pipe 15 passes through the top end of the dust box 16 and extends to the inside thereof. A fan 17 is provided on one side of the top end of the dust box 16.

[0023] Screw rods 2 are arranged on the edges of the left and right side walls near the back of the top of the support plate 1, and first motors 8 are arranged on the left and right sides of the bottom of the support plate 1. Support screw frames 3 are sleeved on the side walls of the two groups of screw rods 2, and first electric telescopic rods 4 are arranged on the left and right side walls inside the front of the support screw frame 3.

[0024] A support block 5 is arranged between the two ends of the two groups of first electric telescopic rods 4, a second electric telescopic rod 6 is arranged on the side wall of the front of the support block 5, a fixing frame 7 is arranged at one end of the front of the second electric telescopic rod 6, and a second motor 18 is arranged inside the fixing frame 7.

[0025] A rotating shaft 9 is disposed at the bottom end of the fixing frame 7 , a drill bit 10 is disposed at the bottom end of the rotating shaft 9 , support plates 13 are disposed on both left and right side walls of the fixing frame 7 , and the bottom end of the first dust suction pipe 14 passes through the support plates 13 .

[0026] When in use, the first motor 8 is used to make the two sets of screws 2 on the support plate 1 move mutually, and drive the support screw frame 3 to move downward. At the same time, according to the need of punching holes in the metal material, the two sets of first electric telescopic rods 4 drive the support block 5 to move the drill bit 10 left and right, and then the second electric telescopic rod 6 is extended to drive the fixing frame 7 to make the drill bit 10 flexibly select a corresponding position above the metal material. At the same time, the drill bit 10 is driven by the rotating shaft 9 through the second motor 18 to rotate. As the screw 2 moves the support screw frame 3 downward, the metal material is punched, and then the fan 17 on the dust box 16 is used. The suction force is generated during the operation and transmitted to the first dust suction pipe 14. Since the first dust suction pipe 14 is supported by two sets of support plates 13 on the left and right sides above the drill bit 10, dust generated during the punching process is sucked into the first dust suction pipe 14, and then enters the second dust suction pipe 15 through the dust hose 12 on one side of the fixed plate 11, and finally gathers in the dust collecting box 16. Through the above operation, the device can uniformly collect a large amount of dust generated when punching metal materials, avoid the reduction of environmental quality, and greatly protect the health of the staff, thereby improving the punching efficiency of the device. Example 2

[0027] See also Figure 1 , Figure 3 and Figure 4 The utility model provides a technical solution: a punching device for forging metal materials, comprising a support plate 1, a clamping mechanism 28 is arranged at the top position of the support plate 1, the clamping mechanism 28 comprises a side plate 20, a third electric telescopic rod 21 is arranged on the side wall of one side of several groups of side plates 20, and a clamping member 22 is arranged at one end of two groups of third electric telescopic rods 21 away from the side plate 20.

[0028] A clamping groove 23 is provided on the side wall of the clamping member 22 away from the third electric telescopic rod 21, and rod grooves 24 are provided through the front and rear edge positions of the clamping member 22. A limiting sliding rod 25 is provided between the side walls of the two sets of side panels 20.

[0029] The limiting sliding rod 25 is arranged through the rod groove 24 , a wheel set 26 is arranged at the bottom end of the clamping member 22 , a wheel groove 27 is opened at the top end of the supporting plate 1 , and the wheel set 26 is arranged at the inner position of the wheel groove 27 .

[0030] Specifically, according to the specifications of the metal material, the clamping member 22 is extended or contracted along with the left and right groups of the third electric telescopic rods 21 to be adjusted to an appropriate spacing, and then the metal material is placed in the clamping groove 23. The left and right sides of the metal material are clamped above the support plate 1 by the two groups of clamping members 22, and the front and rear ends of the clamping member 22 slide on the limiting slide bar 25 through the rod groove 24. At the same time, several groups of the third electric telescopic rods 21 and the two groups of limiting slide bars 25 are all mounted on the side plate 20, and then the clamping member 22 moves to the bottom of the wheel group 26 in the wheel groove 27 on the support plate 1. Through the above operation, the device is convenient for adjusting the clamping range according to the specifications of the metal material, and the clamping stability is good, thereby improving the effect of the device on punching metal materials.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.

Claims

1. A punching device for forging a metal material, comprising a support plate (1), characterized in that: A dust removal mechanism (19) is arranged above the support plate (1), the dust removal mechanism (19) comprising a fixed plate (11), two groups of first dust suction pipes (14) are arranged through the side wall on the front side of the fixed plate (11), a dust hose (12) is connected to one end of the back side of the first dust suction pipe (14), a dust collecting box (16) is arranged in the middle of the side wall on the back side of the support plate (1), and a dust collecting plate is arranged at the top end of the dust collecting box (16); The bottom end of the dust-venting hose (12) passes through the dust-venting plate, and a second dust suction pipe (15) is provided at the bottom end of the dust-venting plate, the bottom end of the second dust suction pipe (15) passes through the top end of the dust collecting box (16) and extends into the interior thereof, and a fan (17) is provided at one side of the top end of the dust collecting box (16).

2. A punching device for forging a metal material according to claim 1, characterized in that: The top of the support plate (1) is provided with screw rods (2) at the edges of the left and right side walls near the back, the bottom of the support plate (1) is provided with first motors (8) at the left and right side positions, the side walls of the two groups of screw rods (2) are sleeved with support screw racks (3), and the left and right side walls of the front inner part of the support screw rack (3) are provided with first electric telescopic rods (4).

3. A punching device for forging a metal material according to claim 2, characterized in that: A support block (5) is provided between the two ends of the two groups of the first electric telescopic rods (4); a second electric telescopic rod (6) is provided on the side wall of the front side of the support block (5); a fixing frame (7) is provided at one end of the front side of the second electric telescopic rod (6); and a second motor (18) is provided inside the fixing frame (7).

4. A punching device for forging a metal material according to claim 3, characterized in that: A rotating shaft (9) is arranged at the bottom end of the fixing frame (7), a drill bit (10) is arranged at the bottom end of the rotating shaft (9), support plates (13) are arranged on both left and right side walls of the fixing frame (7), and the bottom end of the first dust suction pipe (14) passes through the support plate (13).

5. A punching device for forging a metal material according to claim 1, characterized in that: A clamping mechanism (28) is provided at the top end of the support plate (1), the clamping mechanism (28) comprising a side plate (20), a third electric telescopic rod (21) being provided on the side wall of one side of a plurality of groups of the side plates (20), and a clamping member (22) being provided at one end of two groups of the third electric telescopic rod (21) away from the side plate (20).

6. A punching device for forging a metal material according to claim 5, characterized in that: A clamping groove (23) is provided on the side wall of the clamping member (22) away from the third electric telescopic rod (21), and rod grooves (24) are provided through the front and rear edge positions of the clamping member (22) group, and a limiting sliding rod (25) is provided between the side walls of the two groups of side panels (20).

7. A punching device for forging a metal material according to claim 6, characterized in that: The limiting sliding rod (25) is arranged to pass through the rod groove (24), a wheel set (26) is arranged at the bottom end of the clamping member (22), a wheel groove (27) is opened at the top end of the support plate (1), and the wheel set (26) is arranged at an inner position of the wheel groove (27).