Sawing machine blanking machine with self-cleaning function for valve production

Abstract

The sawing machine blanking machine with the self-cleaning function for valve production comprises a cutting table and a vertical plate, a cutting mechanism and a water supply mechanism are arranged between the top and the bottom of the vertical plate, and cleaning mechanisms are arranged on the two sides of the top of the cutting table. The cutting mechanism comprises a hydraulic rod fixedly installed at the top of the vertical plate, a fixing frame located on the lower side of the vertical plate is fixedly installed at the driving end of the hydraulic rod, a motor is fixedly installed on the right side wall of the fixing frame, and a rotating rod rotationally installed with the fixing frame is fixedly installed at the position of an output shaft of the motor. A cutter head is fixedly mounted on the outer surface of the rotating rod; and the cleaning mechanism comprises an air pump fixedly mounted at the top of the vertical plate. According to the sawing machine discharging machine with the self-cleaning function for valve production, by arranging the cleaning mechanism, under the action of an air pump, chippings splashed to the two sides of the cutting table during cutting can be blown to a grating net and enter a collecting box, and the cutting table is automatically cleaned.

Description

Technical Field

[0001] The utility model relates to the technical field of sawing machines, in particular to a sawing machine blanking machine for valve production with a self-cleaning function. Background Art

[0002] During the valve production process, the raw materials need to be cut into corresponding shapes and sizes for subsequent processing and assembly. This step is completed by a sawing machine. The sawing machine is a simpler machine tool, mainly used for cutting materials.

[0003] After searching, for example, Chinese patent number CN216421270U discloses an automatic feeding and sawing device for a semi-automatic sawing machine, wherein the upper end of the base is connected to a workbench, a cavity for installing a cylinder is provided inside the upper end of the workbench, an output end of the cylinder is connected to a connecting plate, a material trough is provided at the upper end of the workbench, an open groove is provided in the middle of the material trough, a cross plate is connected to the upper end of the connecting plate, and the cross plate is located in the open groove; the utility model changes the existing feeding method of the semi-automatic sawing machine, can achieve the effect of automatic feeding, is easy to operate, does not require manual unloading, and has high efficiency.

[0004] However, the sawing machine will produce debris and sewage during operation. If it is not cleaned in time, it will easily lead to equipment aging and affect the normal use of the equipment. The above application does not have the function of cleaning the debris and sewage, which makes cleaning inconvenient. Therefore, a sawing machine with a self-cleaning function for valve production is proposed to solve the above problem. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a sawing machine for valve production with a self-cleaning function, which has the advantages of self-cleaning, etc., and solves the problem that the above application lacks the function of cleaning debris and sewage.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sawing machine for valve production with a self-cleaning function, comprising a cutting table and a vertical plate, a cutting mechanism and a water supply mechanism are arranged between the top and the bottom of the vertical plate, and cleaning mechanisms are arranged on both sides of the top of the cutting table;

[0007] The cutting mechanism comprises a hydraulic rod fixedly mounted on the top of the vertical plate, a fixed frame located at the lower side of the vertical plate is fixedly mounted on the driving end of the hydraulic rod, a motor is fixedly mounted on the right side wall of the fixed frame, a rotating rod rotatably mounted with the fixed frame is fixedly mounted on the output shaft of the motor, and a cutter disc is fixedly mounted on the outer surface of the rotating rod;

[0008] The cleaning mechanism includes an air pump fixedly installed on the top of the vertical plate, an air suction pipe is installed at the air inlet of the air pump, an air outlet pipe is installed at the outlet of the air pump, one end of the air outlet pipe is fixedly installed with a U-shaped tube located on one side of the top of the cutting table, and four air nozzles are equidistantly arranged on one side of the U-shaped tube.

[0009] Furthermore, the water supply mechanism includes a water tank and a water pump arranged on the top of the vertical plate, a water diversion pipe is arranged between the water pump and the water tank, a water spray pipe is fixedly installed on the fixed frame, and a corrugated pipe is installed between the water pump and the water spray pipe.

[0010] Furthermore, positioning mechanisms are provided on both sides of the top of the cutting table, and one positioning mechanism includes two mounting plates, and electric push rods are fixedly installed on the opposite sides of the two mounting plates, and positioning plates are fixedly installed on the driving ends of the two electric push rods.

[0011] Furthermore, the air nozzles are all arranged at an angle, and a grille net located at the lower side of the blade disc is arranged on the top of the cutting table.

[0012] Furthermore, a sealing door is hinged on the front side wall of the cutting table, and a collecting box located on the lower side of the grille is movably installed inside the cutting table.

[0013] Furthermore, the water spray pipe is arranged at an angle, and the water outlet end of the water spray pipe faces the cutting surface of the cutter disc.

[0014] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0015] 1. The sawing machine for valve production with self-cleaning function can not only spray cooling water onto the cutter disc by setting a water supply mechanism to help reduce the temperature of the cutter disc during the cutting process, improve its durability and extend its service life, but also wash away the cut debris. The cut debris and waste water are flushed into the collection box through the grille.

[0016] 2. The sawing machine for valve production with self-cleaning function is provided with a cleaning mechanism. Under the action of an air pump, the debris splashed on both sides of the cutting table during cutting can be blown to the grille and into the inside of the collection box, thereby automatically cleaning the cutting table. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 For this utility model Figure 1 A magnified view of the structure at center;

[0019] Figure 3It is a three-dimensional structural schematic diagram of the cleaning mechanism of the utility model;

[0020] Figure 4 It is a cross-sectional view of the cutting table of the utility model.

[0021] In the figure: 1. cutting table; 2. vertical board; 3. cutting mechanism; 301. hydraulic rod; 302. fixed frame; 303. motor; 304. rotating rod; 305. cutter disc; 4. water supply mechanism; 5. cleaning mechanism; 501. air pump; 502. air suction pipe; 503. air outlet pipe; 504. U-shaped pipe; 505. air nozzle; 6. positioning mechanism; 7. grille; 8. collecting box; 9. water spray pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 In this embodiment, a sawing machine for valve production with a self-cleaning function includes a cutting table 1 and a vertical plate 2. A cutting mechanism 3 and a water supply mechanism 4 are arranged between the top and the bottom of the vertical plate 2, and cleaning mechanisms 5 are arranged on both sides of the top of the cutting table 1.

[0024] The cutting mechanism 3 includes a hydraulic rod 301 fixedly mounted on the top of the vertical plate 2, a driving end of the hydraulic rod 301 is fixedly mounted with a fixed frame 302 located on the lower side of the vertical plate 2, a motor 303 is fixedly mounted on the right side wall of the fixed frame 302, a rotating rod 304 rotatably mounted with the fixed frame 302 is fixedly mounted on the output shaft of the motor 303, and a cutter disc 305 is fixedly mounted on the outer surface of the rotating rod 304.

[0025] The motor 303 drives the rotating rod 304 and the cutter disc 305 to rotate to cut the valve original part. The hydraulic rod 301 can drive the cutter disc 305 to rise and fall, and adjust the height of the cutter disc 305 to facilitate the cutting work.

[0026] The water supply mechanism 4 includes a water tank and a water pump arranged on the top of the vertical plate 2, a water diversion pipe is arranged between the water pump and the water tank, a water spray pipe 9 is fixedly installed on the fixed frame 302, and a corrugated pipe is installed between the water pump and the water spray pipe 9.

[0027] The water spray pipe 9 will rise and fall with the rise and fall of the cutter disc 305. Under the action of the bellows, cooling water can smoothly enter the water spray pipe 9 and spray on the cutter disc 305 when the water spray pipe 9 rises and falls, thereby cooling the cutter disc 305 and flushing away the cut debris.

[0028] Positioning mechanisms 6 are provided on both sides of the top of the cutting table 1. One positioning mechanism 6 includes two mounting plates. Electric push rods are fixedly installed on the opposite sides of the two mounting plates. Positioning plates are fixedly installed on the driving ends of the two electric push rods.

[0029] Through the two positioning mechanisms 6, the two ends of the valve original component can be clamped and fixed between the four positioning plates to avoid displacement during cutting and improve the stability during cutting.

[0030] The cleaning mechanism 5 includes an air pump 501 fixedly installed on the top of the vertical plate 2, an air intake pipe 502 is installed at the air inlet of the air pump 501, an air outlet pipe 503 is installed at the outlet of the air pump 501, and a U-shaped tube 504 located on one side of the top of the cutting table 1 is fixedly installed at one end of the air outlet pipe 503, and four air nozzles 505 are equidistantly arranged on one side of the U-shaped tube 504.

[0031] By tilting the plurality of air nozzles 505 , the cleaning range is expanded. When cutting, a portion of the debris will splash to both sides of the cutting table 1 . Under the action of the plurality of air nozzles 505 , the debris scattered on the cutting table 1 can be blown to the grille 7 .

[0032] A grille net 7 located at the lower side of the blade disc 305 is provided on the top of the cutting table 1, a sealing door is hinged on the front side wall of the cutting table 1, and a collecting box 8 located at the lower side of the grille net 7 is movably installed inside the cutting table 1. By providing the grille net 7, it is prevented that debris and waste water generated during cutting are accumulated on the cutting table 1. The debris and waste water fall into the inside of the collecting box 8 after passing through the grille net 7 and are collected by the collecting box 8.

[0033] When implementing, follow these steps:

[0034] 1) Place the valve component on the cutting table 1, and use two positioning mechanisms 6 to make each of the two electric push rods drive the two positioning plates to move in opposite directions, so that the two ends of the valve component are clamped and fixed between the four positioning plates;

[0035] 2) Then start the hydraulic rod 301, the hydraulic rod 301 drives the fixed frame 302 and the cutter disc 305 to descend, and at the same time drives the rotating rod 304 to rotate through the motor 303, and the rotating rod 304 drives the cutter disc 305 to rotate to cut the valve original;

[0036] 3) While cutting, the water pump sprays the cooling water in the water tank through the water pipe and the bellows from the water spray pipe 9, spraying the cooling water on the cutter disc 305, and the sprayed cooling water washes down the cut debris, and the waste liquid and debris fall into the collection box 8 through the grid net 7;

[0037] 4) Finally, the air pumps 501 on both sides are started to blow the debris scattered on the two sides of the cutting table 1 to the grid 7 through the multiple air nozzles 505 arranged obliquely and drop them into the collection box 8.

[0038] To sum up, the sawing machine for valve production with self-cleaning function can not only spray cooling water onto the cutter disc 305 by setting a water supply mechanism 4 to help reduce the temperature of the cutter disc 305 during the cutting process, improve its durability and extend its service life, but also can flush away the cut debris. The cut debris and waste water are flushed into the collection box 8 through the grille net 7.

[0039] Furthermore, by providing a cleaning mechanism 5, under the action of the air pump 501, the debris splashed onto both sides of the cutting table 1 during cutting can be blown to the grid net 7 and into the interior of the collection box 8, so that the cutting table 1 is automatically cleaned.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A sawing machine for valve production with a self-cleaning function, comprising a cutting table (1) and a vertical plate (2), characterized in that: A cutting mechanism (3) and a water supply mechanism (4) are provided between the top and bottom of the vertical plate (2), and cleaning mechanisms (5) are provided on both sides of the top of the cutting table (1); The cutting mechanism (3) comprises a hydraulic rod (301) fixedly mounted on the top of the vertical plate (2); a fixed frame (302) located at the lower side of the vertical plate (2) is fixedly mounted on the driving end of the hydraulic rod (301); a motor (303) is fixedly mounted on the right side wall of the fixed frame (302); a rotating rod (304) rotatably mounted with the fixed frame (302) is fixedly mounted on the output shaft of the motor (303); and a cutter disc (305) is fixedly mounted on the outer surface of the rotating rod (304); The cleaning mechanism (5) comprises an air pump (501) fixedly mounted on the top of the vertical plate (2); an air intake pipe (502) is mounted at the air inlet of the air pump (501); an air outlet pipe (503) is mounted at the outlet of the air pump (501); a U-shaped tube (504) located on one side of the top of the cutting table (1) is fixedly mounted at one end of the air outlet pipe (503); and four air nozzles (505) are arranged at equal distances on one side of the U-shaped tube (504).

2. The sawing machine with self-cleaning function for valve production according to claim 1, characterized in that: The water supply mechanism (4) comprises a water storage tank and a water pump arranged on the top of the vertical plate (2), a water diversion pipe is arranged between the water pump and the water storage tank, a water spray pipe (9) is fixedly installed on the fixed frame (302), and a corrugated pipe is installed between the water pump and the water spray pipe (9).

3. The sawing machine with self-cleaning function for valve production according to claim 1, characterized in that: Positioning mechanisms (6) are provided on both sides of the top of the cutting table (1), and one of the positioning mechanisms (6) comprises two mounting plates, and electric push rods are fixedly mounted on opposite sides of the two mounting plates, and positioning plates are fixedly mounted on the driving ends of the two electric push rods.

4. The sawing machine with self-cleaning function for valve production according to claim 1, characterized in that: The air nozzles (505) are all arranged at an angle, and a grille net (7) located at the lower side of the blade disc (305) is arranged on the top of the cutting table (1).

5. The sawing machine with self-cleaning function for valve production according to claim 4, characterized in that: A sealing door is hinged on the front side wall of the cutting table (1), and a collecting box (8) located on the lower side of the grille (7) is movably installed inside the cutting table (1).

6. The sawing machine with self-cleaning function for valve production according to claim 2, characterized in that: The water spray pipe (9) is arranged at an angle, and the water outlet end of the water spray pipe (9) faces the cutting surface of the blade disc (305).

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