Welding device for angle steel tower

The welding device for angle steel towers addresses the issue of manual handling and safety risks by securely mounting the welding gun, enhancing worker safety and efficiency during high-altitude repairs.

CN222221542UActive Publication Date: 2024-12-24LAIWU LUNENG KAIYUAN IRON TOWER
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Patent Information

Application Number
CN202420998551.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-24
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing welding devices for angle steel towers require workers to manually carry and hold welding guns during high-altitude operations, leading to physical strain and safety risks due to the need for repeated handling and potential gun drops.

Method used

A welding device with an adjustment mechanism and fixing mechanism that allows the welding gun to be securely mounted on the angle steel tower, reducing the need for manual holding and enhancing stability.

Benefits of technology

Reduces worker physical exertion and improves safety by allowing the welding gun to be fixed in place, increasing efficiency and stability during high-altitude operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric power facility processing, and discloses a welding device for an angle steel tower, which comprises a base plate, the rear side of the base plate is fixedly connected with a frame plate, the left side of the frame plate is provided with an adjusting mechanism, the right side of the frame plate is provided with a fixing mechanism, and the adjusting mechanism comprises an adjusting assembly, a supporting assembly and a reinforcing assembly. The adjusting assembly is arranged on the left side of the frame plate, the supporting assembly is arranged on the outer ring of the adjusting assembly, and the reinforcing assembly is arranged on the front side of the base plate. According to the welding device for the angle steel tower, through the arranged adjusting mechanism, a base plate and a frame plate can be fixed to the surface of the angle steel tower only by shaking a rocker by a worker, so that a welding gun can be placed through the device, and the worker does not need to hold the welding gun constantly when working aloft; and the weight of workers in the high-altitude operation process is reduced, the physical output of the workers is reduced, the working efficiency is improved, and the safety of the high-altitude operation workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of power facility processing, in particular to a welding device for an angle steel tower. Background Art

[0002] Angle steel tower is one of the most common transmission towers in power transmission lines. The tower foot of angle steel tower is the supporting component of the entire transmission line tower structure. Therefore, the stability of its structure directly determines the structural stability and service life of the transmission line tower; the tower foot of angle steel tower is a welded assembly.

[0003] According to the "Auxiliary Welding Device for Angle Steel Tower (Publication Number: CN 217991493U; Application Number: 202222452951.5)" published on the patent website, the angle steel tower welding device in the above application is actually used for welding and splicing materials when the main body of the angle steel tower is not built, and is mainly located on the ground for work. The above application also optimizes the defects of this equipment, but after the angle steel tower is built, it is in an open air environment for a long time and is exposed to rain and snow. It is necessary to regularly inspect and repair its constituent materials to increase the service life of the angle steel tower. When repairing the angle steel tower, the staff is required to carry a safety rope to climb to the designated position and then hold a welding gun to repair the damaged position. The welding gun needs to be carried by the worker during the work process, and the welding gun needs to be repeatedly taken and stored each time the welding process is performed, which consumes a lot of physical strength of the worker and reduces work efficiency. At the same time, there is a risk of the welding gun falling, which is highly dangerous. Utility Model Content

[0004] The purpose of the utility model is to provide a welding device for an angle steel tower to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for an angle steel tower, comprising a pad, a frame plate is fixedly connected to the rear side of the pad, an adjustment mechanism is arranged on the left side of the frame plate, and a fixing mechanism is arranged on the right side of the frame plate.

[0006] The adjustment mechanism comprises an adjustment component, a support component and a reinforcement component. The adjustment component is arranged on the left side of the frame plate, the support component is arranged on the outer ring of the adjustment component, and the reinforcement component is arranged on the front side of the pad.

[0007] The fixing mechanism comprises a sliding assembly, a clamping assembly and a gun mounting assembly. The sliding assembly is slidably connected in the frame plate, the clamping assembly is arranged on the right side of the sliding assembly, and the gun mounting assembly is arranged on the front side of the pad.

[0008] Preferably, the adjustment component includes a threaded shaft, the threaded shaft is arranged on the left side of the frame plate, a turntable is fixedly connected to the front side of the threaded shaft, and a rocker is fixedly connected to the front side of the turntable.

[0009] Preferably, the support assembly includes a support swivel, the support swivel is rotatably connected to the outer ring of the threaded shaft, the outer ring of the support swivel is fixedly connected to a fixing frame, and the fixing frame is fixedly connected to the left side of the frame plate.

[0010] Preferably, a supporting rotating drum is arranged at the rear side of the supporting rotating ring, the supporting rotating drum is rotatably connected to the rear end of the threaded rotating shaft, a fixing block is fixedly connected to the right side of the supporting rotating drum, and the fixing block is fixedly connected to the left side of the frame plate.

[0011] Preferably, the reinforcement assembly comprises a supporting rotating frame, the supporting rotating frame is rotatably connected to the outer ring of the turntable, a clamping strip is fixedly connected inside the supporting rotating frame, and the clamping strip is rotatably connected inside the outer ring of the turntable.

[0012] Preferably, a fixing rod is fixedly connected to the rear side of the support rotating frame, and the fixing rod is fixedly connected to the front side of the pad; a connecting rod is fixedly connected to the right side of the support rotating frame, and the connecting rod is fixedly connected to the front side of the pad.

[0013] Preferably, the sliding assembly includes a threaded barrel, the threaded barrel is threadedly connected to the threaded rotating shaft, the outer ring of the threaded barrel is fixedly connected to a connecting frame, the right side of the connecting frame is fixedly connected to a slide plate 1, the slide plate 1 is slidably connected to the left side of the frame plate, the right side of the slide plate is fixedly connected to a movable slide rod, the movable slide rod is slidably connected to the frame plate, the right side of the movable slide rod is fixedly connected to a slide plate 2, and the slide plate 2 is slidably connected to the right side of the frame plate.

[0014] Preferably, the clamping assembly includes a clamping plate, the clamping plate is fixedly connected to the right side of the second skateboard, a convex strip is fixedly connected to the front side of the clamping plate, a convex block is arranged on the front side of the convex strip, and the convex block is fixedly connected to the rear side of the pad.

[0015] Preferably, the gun mounting assembly comprises a frame, the frame is fixedly connected to the front side of the backing plate, and a embedding groove is provided in the top of the frame.

[0016] Compared with the prior art, the utility model provides a welding device for angle steel towers, which has the following beneficial effects:

[0017] 1. The welding device for angle steel tower has an adjustment mechanism, and the worker only needs to shake the rocker to fix the pad and the frame plate on the surface of the angle steel tower, so that the device can place the welding gun, so that the worker does not need to hold the welding gun all the time when performing high-altitude operations, which reduces the weight of the worker during high-altitude operations, reduces the physical consumption of the worker, increases work efficiency, and improves the safety of high-altitude workers.

[0018] 2. The welding device for the angle steel tower is clamped on the outer side of the steel material of the angle steel tower by the fixing mechanism provided, and the convex strips and the convex blocks cooperate to increase the friction between the pad and the clamping plate and the steel material, and increase the stability of the device after being fixed. At the same time, the embedded groove is provided in the top of the frame, so that the welding gun can be clamped in the embedded groove after being placed in the frame to prevent the welding gun from falling, thereby increasing the stability of the welding gun after being placed in the frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0020] Figure 1 It is a front schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the inner side of part of the structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the outer side of part of the structure of the utility model;

[0023] Figure 4 It is the exploded diagram of the partial structure of the regulating mechanism;

[0024] Figure 5 It is a schematic diagram of the structure of the reinforcement component;

[0025] Figure 6 It is a schematic diagram of the structure of the fixing mechanism.

[0026] In the figure: 1. adjusting mechanism; 11. adjusting assembly; 1101. threaded shaft; 1102. turntable; 1103. rocker; 12. supporting assembly; 1201. supporting swivel; 1202. fixing frame; 1203. supporting drum; 1204. fixing block; 13. reinforcing assembly; 1301. supporting drum; 1302. clamping strip; 1303. fixing rod; 1304. connecting rod; 2. fixing mechanism; 21. sliding assembly; 2101. threaded drum; 2102. connecting frame; 2103. slide plate one; 2104. moving slide rod; 2105. slide plate two; 22. clamping assembly; 2201. clamping plate; 2202. convex strip; 2203. convex block; 23. gun mounting assembly; 2301. mounting frame; 2302. embedding groove; 3. pad; 31. mounting plate. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The utility model provides a technical solution:

[0030] Embodiment 1

[0031] Combination Figures 1 to 5 A welding device for an angle steel tower includes a pad 3, a frame plate 31 is fixedly connected to the back of the pad 3, an adjustment mechanism 1 is arranged on the left side of the frame plate 31, and a fixing mechanism 2 is arranged on the right side of the frame plate 31.

[0032] The adjusting mechanism 1 comprises an adjusting component 11 , a supporting component 12 and a reinforcing component 13 . The adjusting component 11 is arranged on the left side of the frame plate 31 , the supporting component 12 is arranged on the outer ring of the adjusting component 11 , and the reinforcing component 13 is arranged on the front side of the pad 3 .

[0033] The adjustment component 11 includes a threaded shaft 1101, which is arranged on the left side of the frame plate 31, a rotating disk 1102 is fixedly connected to the front side of the threaded shaft 1101, and a rocker 1103 is fixedly connected to the front side of the rotating disk 1102. The support component 12 includes a supporting swivel 1201, which is rotatably connected to the outer ring of the threaded shaft 1101, and a fixing frame 1202 is fixedly connected to the outer ring of the supporting swivel 1201. The fixing frame 1202 is fixedly connected to the left side of the frame plate 31. A supporting rotating drum 1203 is arranged on the rear side of the supporting swivel 1201, and the supporting rotating drum 1203 is rotatably connected to the rear end of the threaded shaft 1101. The right side of the supporting drum 1203 is fixedly connected with a fixed block 1204, and the fixed block 1204 is fixedly connected to the left side of the frame plate 31. The reinforcement component 13 includes a supporting rotating frame 1301, and the supporting rotating frame 1301 is rotatably connected to the outer ring of the turntable 1102. The supporting rotating frame 1301 is fixedly connected with a clamping strip 1302, and the clamping strip 1302 is rotatably connected to the outer ring of the turntable 1102. The rear side of the supporting rotating frame 1301 is fixedly connected with a fixing rod 1303, and the fixing rod 1303 is fixedly connected to the front side of the pad 3. The right side of the supporting rotating frame 1301 is fixedly connected with a connecting rod 1304, and the connecting rod 1304 is fixedly connected to the front side of the pad 3.

[0034] Furthermore: the staff only needs to shake the joystick 1103 to fix the pad 3 and the frame plate 31 to the surface of the angle steel tower, so that the device can place the welding gun, so that the staff does not need to hold the welding gun all the time when performing high-altitude operations, which reduces the weight of the staff during high-altitude operations, reduces the physical exertion of the staff, increases work efficiency, and improves the safety of high-altitude workers.

[0035] Embodiment 2

[0036] See also Figure 1 , Figure 2 , Figure 3 and Figure 6 On the basis of the first embodiment, it is further obtained that the fixing mechanism 2 includes a sliding component 21, a clamping component 22 and a gun mounting component 23, the sliding component 21 is slidably connected in the frame plate 31, the clamping component 22 is arranged on the right side of the sliding component 21, and the gun mounting component 23 is arranged on the front side of the pad 3.

[0037] The sliding assembly 21 includes a threaded barrel 2101, which is threadedly connected to the threaded shaft 1101, and the outer ring of the threaded barrel 2101 is fixedly connected to a connecting frame 2102, and the right side of the connecting frame 2102 is fixedly connected to a slide plate 1 2103, and the slide plate 1 2103 is slidably connected to the left side of the frame plate 31, and the right side of the slide plate 1 2103 is fixedly connected to a moving slide rod 2104, and the moving slide rod 2104 is slidably connected to the frame plate 31, and the right side of the moving slide rod 2104 is fixedly connected to a slide plate 2 210 5. The slide plate 2105 is slidably connected to the right side of the frame plate 31. The clamping assembly 22 includes a clamping plate 2201, which is fixedly connected to the right side of the slide plate 2105. The front side of the clamping plate 2201 is fixedly connected with a convex strip 2202. The front side of the convex strip 2202 is provided with a protrusion 2203. The protrusion 2203 is fixedly connected to the rear side of the pad 3. The gun mounting assembly 23 includes a frame 2301, which is fixedly connected to the front side of the pad 3. The top of the frame 2301 is provided with an embedding groove 2302.

[0038] Furthermore: the convex strip 2202 and the protrusion 2203 are clamped together on the outside of the angle steel tower steel, which increases the friction between the pad 3 and the clamping plate 2201 and the steel material, and increases the stability of the device after being fixed. At the same time, the embedded groove 2302 is set in the top of the frame 2301, so that after the welding gun is placed in the frame 2301, it can be clamped in the embedded groove 2302 to prevent the welding gun from falling, thereby increasing the stability of the welding gun after being placed in the frame 2301.

[0039] During the actual operation, when the device is used, the staff climbs onto the built angle steel tower to perform welding repairs on the angle steel tower components. After climbing to the predetermined position, the staff first places the pad 3 on the outside of the steel material of the angle steel tower so that the back side of the pad 3 fits with it. Then the staff shakes the rocker 1103. The staff shakes the rocker 1103 to drive the threaded shaft 1101 to rotate through the turntable 1102. The rotation of the threaded shaft 1101 drives the threaded barrel 2101 to move forward. The threaded barrel 2101 moves forward. The connecting frame 2102 drives the slide plate 1 2103 to move forward, the slide plate 1 2103 moves forward and drives the slide plate 2105 to move forward through the moving slide bar 2104, the slide plate 2105 moves forward and the clamping plate 2201 moves forward and cooperates with the pad 3 to clamp the diagonal steel tower steel until the clamping plate 2201 can no longer move forward. At this time, the fixing work of the device is completed, and then the staff can place the welding gun in the frame 2301 for use.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A welding device for an angle steel tower, comprising a backing plate (3), characterized in that: The backing plate (3) is fixedly connected to a frame plate (31) at the rear side, an adjustment mechanism (1) is provided on the left side of the frame plate (31), and a fixing mechanism (2) is provided on the right side of the frame plate (31); The adjusting mechanism (1) comprises an adjusting component (11), a supporting component (12) and a reinforcing component (13); the adjusting component (11) is arranged on the left side of the frame plate (31); the supporting component (12) is arranged on the outer ring of the adjusting component (11); and the reinforcing component (13) is arranged on the front side of the pad (3); The fixing mechanism (2) comprises a sliding assembly (21), a clamping assembly (22) and a gun mounting assembly (23); the sliding assembly (21) is slidably connected to the frame plate (31); the clamping assembly (22) is arranged on the right side of the sliding assembly (21); and the gun mounting assembly (23) is arranged on the front side of the pad (3).

2. A welding device for angle steel tower according to claim 1, characterized in that: The adjustment assembly (11) comprises a threaded shaft (1101), the threaded shaft (1101) is arranged on the left side of the frame plate (31), a rotating disk (1102) is fixedly connected to the front side of the threaded shaft (1101), and a rocker (1103) is fixedly connected to the front side of the rotating disk (1102).

3. A welding device for angle steel tower according to claim 1, characterized in that: The support assembly (12) comprises a support swivel (1201), wherein the support swivel (1201) is rotatably connected to the outer ring of the threaded shaft (1101), and the outer ring of the support swivel (1201) is fixedly connected to a fixing frame (1202), and the fixing frame (1202) is fixedly connected to the left side of the frame plate (31).

4. A welding device for angle steel tower according to claim 3, characterized in that: A supporting rotating drum (1203) is arranged at the rear side of the supporting rotating ring (1201), and the supporting rotating drum (1203) is rotatably connected to the rear end of the threaded rotating shaft (1101). A fixing block (1204) is fixedly connected to the right side of the supporting rotating drum (1203), and the fixing block (1204) is fixedly connected to the left side of the frame plate (31).

5. The welding device for angle steel tower according to claim 1, characterized in that: The reinforcement assembly (13) comprises a supporting rotating frame (1301), wherein the supporting rotating frame (1301) is rotatably connected to the outer ring of the rotating disk (1102), and a clamping strip (1302) is fixedly connected inside the supporting rotating frame (1301), and the clamping strip (1302) is rotatably connected inside the outer ring of the rotating disk (1102).

6. A welding device for angle steel tower according to claim 5, characterized in that: The rear side of the support rotating frame (1301) is fixedly connected to a fixing rod (1303), and the fixing rod (1303) is fixedly connected to the front side of the pad (3). The right side of the support rotating frame (1301) is fixedly connected to a connecting rod (1304), and the connecting rod (1304) is fixedly connected to the front side of the pad (3).

7. A welding device for angle steel tower according to claim 1, characterized in that: The sliding assembly (21) comprises a threaded barrel (2101), wherein the threaded barrel (2101) is threadedly connected to the threaded rotating shaft (1101), the outer ring of the threaded barrel (2101) is fixedly connected to a connecting frame (2102), the right side of the connecting frame (2102) is fixedly connected to a slide plate 1 (2103), the slide plate 1 (2103) is slidably connected to the left side of the frame plate (31), the right side of the slide plate 1 (2103) is fixedly connected to a moving slide rod (2104), the moving slide rod (2104) is slidably connected to the frame plate (31), the right side of the moving slide rod (2104) is fixedly connected to a slide plate 2 (2105), and the slide plate 2 (2105) is slidably connected to the right side of the frame plate (31).

8. The welding device for angle steel tower according to claim 1, characterized in that: The clamping assembly (22) comprises a clamping plate (2201), wherein the clamping plate (2201) is fixedly connected to the right side of the second slide plate (2105), a convex strip (2202) is fixedly connected to the front side of the clamping plate (2201), a convex block (2203) is arranged on the front side of the convex strip (2202), and the convex block (2203) is fixedly connected to the rear side of the pad (3).

9. A welding device for angle steel tower according to claim 1, characterized in that: The gun mounting assembly (23) comprises a mounting frame (2301), wherein the mounting frame (2301) is fixedly connected to the front side of the backing plate (3), and an embedding groove (2302) is provided in the top of the mounting frame (2301).

Citation Information

Patent Citations

  • Auxiliary welding device for angle steel tower

    CN217991493U