Casting device for bronze butterfly plate
By designing the clamping and grinding components of the bronze butterfly plate casting device, using servo motors and synchronous belts to achieve rapid clamping and automatic grinding of butterfly plates, the problem of cumbersome burr processing during butterfly plate casting in the prior art is solved, and the problem of cushion processing in the prior art is improved. Casting efficiency and convenience.
Patent Information
- Application Number
- CN202420595505.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-26
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-26
AI Technical Summary
Existing butterfly plates are prone to burrs when casting, and workers need to constantly clamp and release braking. The polishing process is cumbersome and inconvenient to use.
A bronze butterfly plate casting device is designed, including a workbench, clamping assembly, grinding assembly and drive assembly. The servo motor and synchronization belt are used to achieve rapid clamping and automatic grinding of butterfly plates, reducing manual operation.
The rapid clamping and automatic grinding of butterfly plates are achieved, which significantly reduces the workload of workers and improves casting efficiency and convenience of use.
Smart Images

Figure CN222222070U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of butterfly plates, in particular to a casting device for a bronze butterfly plate. Background Art
[0002] The butterfly valve, also called flap valve, is a simple regulating valve that can be used for the on-off control of low-pressure pipeline media. The butterfly valve refers to a valve whose closing part (valve disc or butterfly plate) is a disc that rotates around the valve axis to achieve opening and closing. The valve can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. It mainly plays the role of cutting off and throttling on the pipeline. The opening and closing part of the butterfly valve is a disc-shaped butterfly plate that rotates around its own axis in the valve body to achieve the purpose of opening, closing or regulating.
[0003] When the existing butterfly plate is cast, a round hole is left in the butterfly plate for the subsequent installation of the valve stem. However, burrs are left during casting and need to be polished. Workers need to constantly clamp and release the brake state of the butterfly plate. The polishing process is cumbersome and inconvenient to use. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art that, during the casting of a butterfly plate, a round hole is left on the butterfly plate for the subsequent installation of a valve stem, but burrs are left during the casting and need to be polished. Workers need to constantly clamp and release the brake state of the butterfly plate, and the polishing process is cumbersome and inconvenient to use. A casting device for a bronze butterfly plate is proposed to solve the shortcomings in the prior art that, during the casting of a butterfly plate, a round hole is left on the butterfly plate for the subsequent installation of a valve stem, but burrs are left during the casting and need to be polished. Workers need to constantly clamp and release the brake state of the butterfly plate, and the polishing process is cumbersome and inconvenient to use.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A casting device for a bronze butterfly plate comprises a workbench and a butterfly plate body, wherein a support plate is fixedly connected to the middle position of the top of the workbench, a fixing plate is fixedly connected to one side of the top of the workbench, and the fixing plate is located on one side of the supporting plate;
[0007] Two U-shaped plates, both of which are slidably connected to the top of the workbench and are symmetrically arranged;
[0008] A clamping assembly, which is arranged inside the U-shaped plate and is used to clamp the butterfly plate body;
[0009] A grinding assembly, which is arranged on one side of the fixed plate and is used to grind the butterfly plate body;
[0010] A driving assembly is arranged on one side of the fixing plate and is used for adjusting the distance between the two U-shaped plates.
[0011] In a possible design, the clamping assembly includes a clamping plate slidably connected between the inner walls on both sides of the U-shaped plate, two symmetrically arranged springs are fixedly connected between one side of the clamping plate and the inner wall of one side of the U-shaped plate, and a clamping groove is opened on one side of the clamping plate, and the clamping groove is used in conjunction with the butterfly plate body.
[0012] In a possible design, the grinding assembly includes a grinding rod rotatably connected to one side of a fixed plate, and a plurality of grinding sheets are fixedly sleeved on the outer wall of the grinding rod, and the grinding sheets are used in conjunction with the inner wall of the butterfly plate body.
[0013] In a possible design, the drive assembly includes a servo motor fixedly connected to one side of a fixed plate, the output shaft of the servo motor rotates through the fixed plate and is fixedly connected to a second rotating shaft, the outer wall of the second rotating shaft is fixedly sleeved with a second bevel gear, the top of the workbench is fixedly connected with four fixed blocks symmetrical in pairs, the inner parts of the two fixed blocks located on the same side rotate and penetrate the same screw rod, one end of the screw rod is fixedly connected to a first bevel gear meshing with the second bevel gear, the outer wall of the screw rod is threadedly sleeved with a threaded block, and one end of the threaded block is fixedly connected to one side of the U-shaped plate.
[0014] In a possible design, the outer wall fixed sleeve of the second rotating shaft is provided with a second synchronous wheel, one end of the grinding rod is fixedly connected to the first rotating shaft, one end of the first rotating shaft rotates and passes through the fixed plate, the outer wall fixed sleeve of the first rotating shaft is provided with a first synchronous wheel, and the outer wall transmission sleeves of the first synchronous wheel and the second synchronous wheel are provided with the same synchronous belt.
[0015] In a possible design, an arc-shaped groove for use with the butterfly plate body is provided on the top of the support plate.
[0016] In the present application, when in use, the butterfly plate body is inserted from the side away from the fixed plate, at which time the butterfly plate body can be sleeved on the polishing rod, and the two ends of the butterfly plate body are inserted into the inside of the clamping plate, so that the butterfly plate body can be temporarily fixed, and at this time the bottom of the butterfly plate body is located on the arc groove;
[0017] Start the servo motor, the output shaft of the servo motor drives the second shaft to rotate, the second shaft drives the second bevel gear to rotate, the second bevel gear drives the two first bevel gears to rotate, the first bevel gear drives the screw rod to rotate, the screw rod drives the threaded blocks on both sides to rotate, the threaded blocks drive the two U-shaped plates to approach each other, the two U-shaped plates drive the two clamping plates to approach each other, and then the two clamping grooves can be used to clamp the butterfly plate body from both sides;
[0018] At the same time, the second rotating shaft drives the second synchronous wheel to rotate, the second synchronous wheel drives the synchronous belt to rotate, the synchronous belt drives the first synchronous wheel to rotate, the first synchronous wheel drives the first rotating shaft to rotate, the first rotating shaft drives the grinding rod to rotate, the grinding rod drives multiple grinding discs to rotate, and the inner wall of the butterfly plate body is ground. After the two clamping plates are clamped, the two U-shaped plates can continue to approach, and the U-shaped plates squeeze the spring, thereby ensuring the stability of the butterfly plate body, facilitating the grinding process of the butterfly plate body by the grinding disc, and being easy to use.
[0019] In the utility model, the bronze butterfly plate casting device can achieve the effect of quickly clamping the butterfly plate body through the clamping assembly, which can greatly reduce the workload of workers;
[0020] In the utility model, the bronze butterfly plate casting device can achieve the effect of controlling the distance between two U-shaped plates through the driving assembly;
[0021] In the utility model, the butterfly plate body is inserted from the side away from the fixed plate, so that the butterfly plate body can be temporarily fixed. Starting the servo motor can not only drive the two U-shaped plates to approach each other, and then use the clamping assembly to clamp the butterfly plate body, but also use the synchronous belt to drive the grinding rod to rotate, and then use the grinding assembly to grind the inside of the butterfly plate body for subsequent use. The servo motor is reversed to take out the butterfly plate body, which greatly reduces the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional structural schematic diagram of a bronze butterfly plate casting device proposed by the utility model;
[0023] Figure 2 A three-dimensional structural schematic diagram of a bronze butterfly plate casting device proposed by the utility model from a second viewing angle;
[0024] Figure 3 This is a three-dimensional structural schematic diagram of a clamping plate and a butterfly plate body in a casting device for a bronze butterfly plate proposed by the utility model;
[0025] Figure 4 This is a three-dimensional structural schematic diagram of a grinding rod in a bronze butterfly plate casting device proposed by the utility model;
[0026] Figure 5 The utility model is a three-dimensional structural schematic diagram of a servo motor in a casting device for a bronze butterfly plate.
[0027] In the figure: 1. workbench; 2. U-shaped plate; 3. spring; 4. clamping plate; 5. butterfly plate body; 6. fixing plate; 7. fixing block; 8. lead screw; 9. threaded block; 10. first bevel gear; 11. grinding rod; 12. clamping groove; 13. grinding sheet; 14. arc groove; 15. support plate; 17. second bevel gear; 18. first rotating shaft; 19. first synchronous wheel; 20. synchronous belt; 21. second rotating shaft; 22. servo motor; 23. second synchronous wheel. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0029] Example 1
[0030] Reference Figure 1-5 A bronze butterfly plate casting device, which is used in the field of butterfly plates, comprises: a workbench 1 and a butterfly plate body 5, a support plate 15 is fixedly connected to the middle position of the top of the workbench 1, a fixing plate 6 is fixedly connected to one side of the top of the workbench 1, and the fixing plate 6 is located on one side of the supporting plate 15;
[0031] Two U-shaped plates 2, both of which are slidably connected to the top of the workbench 1 and are symmetrically arranged;
[0032] The clamping assembly is arranged inside the U-shaped plate 2 and is used to clamp the butterfly plate body 5. The clamping assembly includes the same clamping plate 4 slidably connected between the inner walls of the two sides of the U-shaped plate 2. Two springs 3 symmetrically arranged are fixedly connected between one side of the clamping plate 4 and the inner wall of one side of the U-shaped plate 2. A clamping groove 12 is opened on one side of the clamping plate 4. The clamping groove 12 is used in conjunction with the butterfly plate body 5. At the same time, the second rotating shaft 21 drives the second synchronous wheel 23 to rotate, the second synchronous wheel 23 drives the synchronous belt 20 to rotate, the synchronous belt 20 drives the first synchronous wheel 19 to rotate, the first synchronous wheel 19 drives the first rotating shaft 18 to rotate, the first rotating shaft 18 drives the grinding rod 11 to rotate, and the grinding rod 11 drives multiple grinding sheets 13 to rotate to grind the inner wall of the butterfly plate body 5. After the two clamping plates 4 are clamped, the two U-shaped plates 2 can continue to approach, and the U-shaped plates 2 squeeze the spring 3, thereby ensuring the stability of the butterfly plate body 5, facilitating the grinding process of the butterfly plate body 5 by the grinding sheet 13, and convenient to use;
[0033] A grinding assembly is arranged on one side of the fixed plate 6 and is used to grind the butterfly plate body 5. The grinding assembly includes a grinding rod 11 rotatably connected to one side of the fixed plate 6. The outer wall of the grinding rod 11 is fixedly sleeved with a plurality of grinding sheets 13. The grinding sheets 13 are used in conjunction with the inner wall of the butterfly plate body 5. The butterfly plate body 5 is inserted from the side away from the fixed plate 6. At this time, the butterfly plate body 5 can be sleeved on the grinding rod 11, and the two ends of the butterfly plate body 5 are inserted into the interior of the clamping plate 4, so that the butterfly plate body 5 can be temporarily fixed. At this time, the bottom of the butterfly plate body 5 is located on the arc groove 14;
[0034] A driving assembly is arranged on one side of the fixed plate 6 and is used to adjust the distance between the two U-shaped plates 2. The driving assembly includes a servo motor 22 fixedly connected to one side of the fixed plate 6. The output shaft of the servo motor 22 rotates and penetrates the fixed plate 6 and is fixedly connected to the second rotating shaft 21. The outer wall fixed sleeve of the second rotating shaft 21 is provided with a second bevel gear 17. The top of the workbench 1 is fixedly connected with four fixed blocks 7 symmetrical in pairs. The internal rotations of the two fixed blocks 7 located on the same side are penetrated by the same screw rod 8. One end of the screw rod 8 is fixedly connected to the first bevel gear 10 meshing with the second bevel gear 17. The outer wall threaded sleeve of the screw rod 8 is provided with a threaded block 9. One end of the threaded block 9 is fixedly connected to one side of the U-shaped plate 2. The outer wall fixed sleeve of the second rotating shaft 21 is provided with a second synchronous wheel 23 One end of the grinding rod 11 is fixedly connected to the first rotating shaft 18, one end of the first rotating shaft 18 rotates and penetrates the fixed plate 6, the outer wall fixed sleeve of the first rotating shaft 18 is provided with a first synchronous wheel 19, the outer wall transmission sleeve of the first synchronous wheel 19 and the second synchronous wheel 23 is provided with the same synchronous belt 20, the servo motor 22 is started, the output shaft of the servo motor 22 drives the second rotating shaft 21 to rotate, the second rotating shaft 21 drives the second bevel gear 17 to rotate, the second bevel gear 17 drives the two first bevel gears 10 to rotate, the first bevel gear 10 drives the screw rod 8 to rotate, the screw rod 8 drives the threaded blocks 9 on both sides to rotate, the threaded blocks 9 drive the two U-shaped plates 2 to approach each other, the two U-shaped plates 2 drive the two clamping plates 4 to approach each other, and then the two clamping grooves 12 can be used to clamp the butterfly plate body 5 from both sides.
[0035] Example 2
[0036] refer to Figure 1-5 , based on the improvement of Example 1: an arc groove 14 for use with the butterfly plate body 5 is opened on the top of the support plate 15.
[0037] However, as is well known to those skilled in the art, the working principle and wiring method of the servo motor 22 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selection according to their needs or convenience.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A casting device for a bronze butterfly plate, characterized in that: include: A workbench (1) and a butterfly plate body (5), wherein a support plate (15) is fixedly connected to the middle position of the top of the workbench (1), and a fixing plate (6) is fixedly connected to one side of the top of the workbench (1), and the fixing plate (6) is located on one side of the support plate (15); Two U-shaped plates (2), both of which are slidably connected to the top of the workbench (1) and are symmetrically arranged; A clamping assembly, the clamping assembly is arranged inside the U-shaped plate (2) and is used to clamp the butterfly plate body (5), the clamping assembly includes a same clamping plate (4) slidably connected between the inner walls on both sides of the U-shaped plate (2), two symmetrically arranged springs (3) are fixedly connected between one side of the clamping plate (4) and the inner wall of one side of the U-shaped plate (2), and a clamping groove (12) is opened on one side of the clamping plate (4), and the clamping groove (12) is used in conjunction with the butterfly plate body (5); A grinding assembly, which is arranged on one side of the fixing plate (6) and is used to grind the butterfly plate body (5); A drive assembly is provided on one side of a fixed plate (6) and is used to adjust the distance between two U-shaped plates (2). The drive assembly comprises a servo motor (22) fixedly connected to one side of the fixed plate (6). The output shaft of the servo motor (22) rotates through the fixed plate (6) and is fixedly connected to a second rotating shaft (21). The outer wall of the second rotating shaft (21) is fixedly sleeved with a second bevel gear (17). The top of the workbench (1) is fixedly connected with four fixed blocks (7) symmetrical in pairs. The insides of two fixed blocks (7) located on the same side rotate and penetrate the same screw rod (8). One end of the screw rod (8) is fixedly connected to a first bevel gear (10) meshing with the second bevel gear (17). The outer wall of the screw rod (8) is threadedly sleeved with a threaded block (9). One end of the threaded block (9) is fixedly connected to one side of the U-shaped plate (2).
2. A casting device for a bronze butterfly plate according to claim 1, characterized in that: The grinding assembly comprises a grinding rod (11) rotatably connected to one side of a fixed plate (6); a plurality of grinding sheets (13) are fixedly sleeved on the outer wall of the grinding rod (11); and the grinding sheets (13) cooperate with the inner wall of the butterfly plate body (5) for use.
3. A casting device for a bronze butterfly plate according to claim 2, characterized in that: The outer wall fixed sleeve of the second rotating shaft (21) is provided with a second synchronous wheel (23); one end of the grinding rod (11) is fixedly connected to the first rotating shaft (18); one end of the first rotating shaft (18) rotates and passes through the fixed plate (6); the outer wall fixed sleeve of the first rotating shaft (18) is provided with a first synchronous wheel (19); and the outer wall transmission sleeves of the first synchronous wheel (19) and the second synchronous wheel (23) are provided with the same synchronous belt (20).
4. A casting device for a bronze butterfly plate according to claim 1, characterized in that: The top of the support plate (15) is provided with an arc-shaped groove (14) for use with the butterfly plate body (5).
