Wear-resistant ball polishing device
Through the combination device of support plate, polishing shaft, spherical groove, movable block and friction column, the metal ball is fully polished by reverse rotation and friction column, solving the problem that the annular line area on the surface of the sphere in the prior art has not been polished. , improves the smoothness and appearance quality of the sphere.
Patent Information
- Application Number
- CN202420617757.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-27
AI Technical Summary
The prior art cannot completely polish the surface of the metal ball, resulting in the presence of annular line areas of the ball not being polished, affecting the smoothness and appearance.
Using a device including a support plate, a grinding shaft, a spherical groove, a movable block and a friction column, the sphere is clamped by a grinding block and driven by a reverse rotation and friction column to ensure a complete grinding of the surface of the sphere.
The surface of the metal ball is fully polished, avoiding the problem of unsanded ring line areas and improving the smoothness and appearance quality of the ball.
Smart Images

Figure CN222222102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of wear-resistant ball polishing, in particular to a wear-resistant ball polishing device. Background Art
[0002] With the continuous development of the machinery industry, the demand for metal balls is increasing. The surface defects of metal balls will affect the performance of various machines. Therefore, improving the surface defects of metal balls has received more and more attention from the industry. The patent with application number CN202222489029.3 proposes a steel ball grinding and dust removal device, which clamps a sphere through two hemispherical covers of a return pipe, and then grinds the sphere through the grinding layer of the hemispherical cover; however, the hemispherical cover exerts force on the sphere, causing the sphere to rotate around the axis of the return pipe, and there is no other force to drive the sphere to rotate in a direction perpendicular to the axis of the return pipe, resulting in an annular line area on the sphere that is not polished due to the contact surface of the two hemispherical covers, that is, there will be an annular line on the surface of the sphere, thereby affecting the smoothness and appearance of the ball head; therefore, a wear-resistant ball polishing device is proposed. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model proposes a wear-resistant ball polishing device, which clamps the ball through a polishing block and friction-polishes the ball through two counter-rotating polishing blocks. During the polishing process, a friction column is used to change the position of the ball, thereby completing comprehensive polishing of the ball.
[0004] The purpose of the utility model can be achieved through the following technical solutions:
[0005] A wear-resistant ball polishing device, comprising:
[0006] The support plate is symmetrically slidably connected with two movable seats; each of the movable seats is equipped with a motor;
[0007] A grinding shaft connected to the motor; a grinding block is fixedly mounted on the grinding shaft;
[0008] A spherical groove is arranged on the grinding block; the circular angle corresponding to the arc of the cross section of the spherical groove is less than 180 degrees; so that after the two spherical grooves move, they do not form a complete circle, and when they move to the position corresponding to the complete circle of the arc of the cross section, there will be an annular space in the middle; the main material of the grinding block or its material in the spherical groove is the same as the material of the polishing sheet;
[0009] A movable block, which moves linearly along the support plate toward the grinding axis; the movable block is equipped with a second motor;
[0010] A friction column is fixedly connected to the motor 2; the functions of the friction column are to drive the ball to rotate and to remove friction dust on the ball; the friction column is mainly made of one of linen, cotton, non-woven, flannel, denim, miscellaneous cloth and other fabrics;
[0011] When in use, place the sphere between the grinding blocks; then drive the movable seat to move so that the two grinding blocks clamp the sphere in the spherical groove; because the circular angle corresponding to the arc of the cross section of the spherical groove is less than 180 degrees; the grinding block cannot completely cover the sphere, but exposes the middle position of the sphere; then drive the movable block to move downward so that the friction column contacts the sphere; then drive the two motors one to rotate in opposite directions, and motor one grinds the surface of the sphere through the grinding block. During the grinding, motor two moves up and down and motor two drives the friction column to rotate. The friction column will drive the sphere to rotate, changing the contact surface between the sphere and the grinding block, so that the sphere is fully polished, and there will be no annular coil-shaped area on the surface of the sphere that has not been polished. The nouns, conjunctions or adjectives involved in the above technical solution are explained as follows:
[0012] The fixed connection in this application refers to a connection without any relative movement after the parts or components are installed; common methods include using screws, splines, wedge pins, etc. to fix the parts together. This type of connection can be disassembled during maintenance without damaging the parts; there are also methods such as welding, riveting and tenoning, etc., which require forging, sawing or oxygen cutting to disassemble during maintenance or replacement, so the spare parts generally cannot be reused. The rotational connection in this application refers to a connection in which the parts produce relative rotational movement relative to the fixed part after the parts or components are installed. Common forms include installing bearings on the fixed part, installing the parts on the inner or outer ring of the bearing, and using the bearing to complete the rotational movement. The sliding connection in this application refers to a connection in which the parts can move on the fixed part after the parts or components are installed.
[0013] In some embodiments, the support plate is symmetrically fixedly installed with two driving seats; the driving seats are rotatably connected with screw rods; the screw rods are respectively threadedly connected with one of the movable seats; the support plate is fixedly installed with an intermediate seat between the driving seats; the intermediate seat is rotatably connected with an intermediate shaft; two spur gears 1 are fixedly installed on the intermediate shaft; the screw rods are fixedly installed with spur gears 2; the spur gears 1 are meshed with one of the spur gears 2; and one of the screw rods is driven by motor 3.
[0014] In some embodiments, the support plate is fixedly mounted with an electric push rod 1; the electric push rod 1 is fixedly mounted with the movable block; and the movable block is symmetrically fixedly mounted with two motors 2.
[0015] In some embodiments, the support plate is provided with a connecting plate at the bottom of the grinding block; a dust suction fan is provided at the bottom of the connecting plate; a second electric push rod is fixedly installed on the connecting plate; a connecting column is fixedly installed on the second electric push rod; a support tube is fixedly installed on the connecting column; the support tube is connected with a second hose; and the second hose is connected to the dust suction fan.
[0016] In some embodiments, the movable seat is installed with a fixed tube; the fixed tube is installed with a fixed box; the grinding shaft and the grinding block are arranged inside the fixed box; the grinding blocks are evenly distributed with discharge ports in the fixed box; the discharge ports are connected with the spherical groove; the fixed boxes are fixedly installed with a second hose; the second hose is connected with the dust suction fan;
[0017] In some embodiments, the support tube is installed with a fixing ring; the fixing ring is provided with a supporting groove.
[0018] In some embodiments, a universal wheel is installed at the bottom of the connecting plate.
[0019] Beneficial effects of the utility model:
[0020] The wear-resistant ball polishing device of the present application polishes the ball through the polishing block and the friction column, so that the ball can rotate around the axis of the polishing shaft and in a direction perpendicular to the axis of the polishing shaft, so that the surface of the ball can be polished. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0023] Figure 2 This is a schematic diagram of the top structure of this application;
[0024] Figure 3 This is a schematic diagram of the grinding block structure of this application. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be understood that terms such as "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0027] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0028] The wear-resistant ball polishing device of the present application polishes the ball through the polishing block and the friction column, so that the ball can rotate around the axis of the polishing shaft and in a direction perpendicular to the axis of the polishing shaft, so that the surface of the ball can be polished.
[0029] Please refer to Figures 1 to 3 , a wear-resistant ball polishing device, comprising:
[0030] A support plate 1 is symmetrically and slidably connected to two movable seats 2; each movable seat 2 is equipped with a motor 3;
[0031] A grinding shaft 4 is connected to a motor 3; a grinding block 5 is fixedly mounted on the grinding shaft 4;
[0032] The spherical groove 6 is arranged on the grinding block 5; the circular angle corresponding to the arc of the cross section of the spherical groove 6 is less than 180 degrees; thus, after the two spherical grooves 6 move, they do not form a complete circle, and when they move to the position corresponding to the complete circle of the arc of the cross section, there will be an annular space in the middle; the main material of the grinding block 5 or the material of the spherical groove 6 is the same as the material of the polishing sheet;
[0033] The movable block 7 moves linearly along the support plate 1 toward the grinding axis 4; the movable block 7 is equipped with a motor 2 8;
[0034] The friction column 9 is fixedly connected to the motor 8; the functions of the friction column 9 are to drive the ball to rotate and to remove friction dust on the ball; the friction column 9 is mainly made of one of linen, cotton, non-woven, flannel, denim, miscellaneous cloth and other fabrics;
[0035] When in use, place the sphere between the grinding blocks 5; then drive the movable seat 2 to move so that the two grinding blocks 5 clamp the sphere in the spherical groove 6; because the circular angle corresponding to the arc of the cross section of the spherical groove 6 is less than 180 degrees; the grinding block 5 cannot completely cover the sphere, but exposes the middle position of the sphere; then drive the movable block 7 to move downward so that the friction column 9 contacts the sphere; then drive the two motors 1 3 to rotate in opposite directions, and the motor 1 3 grinds the surface of the sphere through the grinding blocks 5. During the grinding, the motor 2 8 moves up and down and the motor 2 8 drives the friction column 9 to rotate. The friction column 9 will drive the sphere to rotate, changing the contact surface between the sphere and the grinding block 5, so that the sphere is fully polished, and there will be no annular coil-shaped area on the surface of the sphere that is not polished.
[0036] In the present application, the movable seat 2 and the movable block 7 are driven by a linear drive mechanism or a telescopic mechanism; common ones include hydraulic telescopic rods, electric telescopic rods, and pneumatic telescopic rods; of course, they can also be replaced by other structures that can change the position of the connection ends, such as the chain lifting mechanism used in forklifts, the scissor-type telescopic mechanism used in scissor-type hoists, the spiral lifting mechanism in spiral hoists, etc.
[0037] In the present application, the fixed connection method between the grinding shaft 4 and the grinding block 5, and the friction column 9 and the motor 8 is detachable; the common disassembly type refers to fixing the parts together with screws, wedge pins, etc. This connection method can be disassembled during maintenance without damaging the parts.
[0038] In some embodiments, the support plate 1 is symmetrically fixedly installed with two driving seats 10; the driving seats 10 are rotatably connected with screws 11; the screws 11 are respectively threadedly connected to a movable seat 2; the support plate 1 is fixedly installed with an intermediate seat between the driving seats 10; the intermediate seat is rotatably connected with an intermediate shaft 12; the intermediate shaft 12 is fixedly installed with two spur gears 13; the screws 11 are fixedly installed with spur gears 14; the spur gears 13 are meshed with a spur gear 2 14; one screw 11 is driven by a motor 3 15; the motor 3 15 drives the screw 11 to rotate, and the screw 11 drives the movable seat 2 to move along the support plate 1 through the thread, and at the same time, the two screws 11 are synchronized through the cooperation of the spur gears and the intermediate shaft 12, thereby driving the grinding block 5 to move toward or away from each other, clamping or releasing the ball.
[0039] In some embodiments, the support plate 1 is fixedly mounted with an electric push rod 16; the electric push rod 16 is fixedly mounted with a movable block 7; the movable block 7 is symmetrically fixedly mounted with two motors 2 8; the electric push rod 16 is used to drive the movable block 7 to move up and down, and then drive the motor 2 8 and the grinding column to move.
[0040] In some embodiments, the support plate 1 is provided with a connecting plate at the bottom of the grinding block 5; a dust suction fan 17 is provided at the bottom of the connecting plate; an electric push rod 2 18 is fixedly installed on the connecting plate; a connecting column 19 is fixedly installed on the electric push rod 2 18; a support tube 20 is fixedly installed on the connecting column 19; the support tube 20 is connected with a hose 1 21; the hose 1 21 is connected to the dust suction fan 17; before grinding, the sphere can be placed on the support tube 20, and then the sphere is clamped by the grinding blocks 5 on both sides; during grinding, the support tube 20 is moved to separate from the sphere by the electric push rod 2 18, and then the dust suction fan 17 is started, and the dust suction fan 17 absorbs the dust above the support tube 20 through the hose 1 21 and the support tube 20.
[0041] In some embodiments, the movable seat 2 is equipped with a fixed tube 22; the fixed tube 22 is equipped with a fixed box 23; the grinding shaft 4 and the grinding block 5 are arranged inside the fixed box 23; the grinding block 5 is evenly distributed with a discharge port 24 in the fixed box 23; the discharge port 24 is connected to the spherical groove 6; the fixed box 23 is fixedly equipped with a hose 25; the hose 25 is connected to the dust suction fan 17; the discharge port 24 is used to timely remove the grinding dust in the spherical groove 6, and the dust enters the interior of the fixed box 23 through the discharge port 24, and then is sucked away by the dust suction fan 17 through the hose 25.
[0042] In some embodiments, the support tube 20 is installed with a fixing ring; the fixing ring is provided with a supporting groove, and the fixing ring increases the contact surface between the support tube 20 and the sphere.
[0043] In some embodiments, universal wheels are installed at the bottom of the connecting plate to facilitate the movement of the polishing device.
[0044] The wear-resistant ball polishing device provided by the utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0045] A wear-resistant ball polishing device, comprising:
[0046] A support plate 1 is symmetrically and slidably connected with two movable seats 2; each movable seat 2 is equipped with a motor 1 3; two driving seats 10 are symmetrically and fixedly installed on the support plate 1; each driving seat 10 is rotatably connected with a screw 11; the screw 11 is respectively threadedly connected with a movable seat 2; an intermediate seat is fixedly installed between the driving seats 10 on the support plate 1; the intermediate seat is rotatably connected with an intermediate shaft 12; two spur gears 13 are fixedly installed on the intermediate shaft 12; each screw 11 is fixedly installed with a spur gear 2 14; each spur gear 1 13 is meshed with a spur gear 2 14; one screw 11 is driven by a motor 3 15; the motor 3 15 drives the screw 11 to rotate, and the screw 11 drives the movable seat 2 to move along the support plate 1 through the thread, and at the same time, the two screws 11 are synchronized through the cooperation of the spur gears and the intermediate shaft 12, thereby driving the movable seat 2 to move toward or away from each other;
[0047] A grinding shaft 4 is connected to a motor 3; a grinding block 5 is fixedly mounted on the grinding shaft 4;
[0048] The spherical groove 6 is arranged on the grinding block 5; the circular angle corresponding to the arc of the cross section of the spherical groove 6 is less than 180 degrees; thus, after the two spherical grooves 6 move, they do not form a complete circle, and when they move to the position corresponding to the complete circle of the arc of the cross section, there will be an annular space in the middle; the main material of the grinding block 5 or the material of the spherical groove 6 is the same as the material of the polishing sheet;
[0049] The movable block 7 moves linearly along the direction of the grinding axis 4 of the support plate 1; the support plate 1 is fixedly mounted with an electric push rod 16; the electric push rod 16 is fixedly mounted with the movable block 7; the movable block 7 is symmetrically fixedly mounted with two motors 2 8; the electric push rod 16 is used to drive the movable block 7 to move up and down, and then drive the motor 2 8 and the grinding column to move;
[0050] The friction column 9 is fixedly connected to the motor 8; the functions of the friction column 9 are to drive the ball to rotate and to remove friction dust on the ball; the friction column 9 is mainly made of one of linen, cotton, non-woven, flannel, denim, miscellaneous cloth and other fabrics;
[0051] When in use, place the sphere between the grinding blocks 5; then drive the movable seat 2 to move so that the two grinding blocks 5 clamp the sphere in the spherical groove 6; because the circular angle corresponding to the arc of the cross section of the spherical groove 6 is less than 180 degrees; the grinding block 5 cannot completely cover the sphere, but exposes the middle position of the sphere; then drive the movable block 7 to move downward so that the friction column 9 contacts the sphere; then drive the two motors 1 3 to rotate in opposite directions, and the motor 1 3 grinds the surface of the sphere through the grinding blocks 5. During the grinding, the motor 2 8 moves up and down and the motor 2 8 drives the friction column 9 to rotate. The friction column 9 will drive the sphere to rotate, changing the contact surface between the sphere and the grinding block 5, so that the sphere is fully polished, and there will be no annular coil-shaped area on the surface of the sphere that is not polished.
[0052] The support plate 1 is provided with a connecting plate at the bottom of the grinding block 5; a dust suction fan 17 is provided at the bottom of the connecting plate; an electric push rod 18 is fixedly installed on the connecting plate; a connecting column 19 is fixedly installed on the electric push rod 18; a support tube 20 is fixedly installed on the connecting column 19; the support tube 20 is connected with a hose 21; the hose 21 is connected to the dust suction fan 17; before grinding, the sphere can be placed on the support tube 20, and then the sphere is clamped by the grinding blocks 5 on both sides; during grinding, the support tube 20 is moved to separate from the sphere by the electric push rod 18, and then the dust suction fan 17 is started, and the dust suction fan 17 absorbs the dust above the support tube 20 through the hose 21 and the support tube 20. The movable seat 2 is equipped with a fixed tube 22; the fixed tube 22 is equipped with a fixed box 23; the grinding shaft 4 and the grinding block 5 are arranged inside the fixed box 23; the grinding block 5 is evenly distributed with a discharge port 24 in the fixed box 23; the discharge port 24 is connected with the spherical groove 6; the fixed box 23 is fixedly equipped with a hose 25; the hose 1 21 is connected to the dust suction fan 17; the discharge port 24 is used to timely remove the grinding dust in the spherical groove 6, and the dust enters the interior of the fixed box 23 through the discharge port 24, and then is sucked away by the dust suction fan 17 through the hose 2 25.
[0053] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A wear-resistant ball polishing device, characterized in that: include: A support plate (1) is symmetrically slidably connected to two movable seats (2); each movable seat (2) is equipped with a motor (3); A grinding shaft (4) connected to the motor 1 (3); a grinding block (5) is fixedly mounted on the grinding shaft (4); A spherical groove (6) is arranged on the grinding block (5); the circular angle corresponding to the arc of the cross section of the spherical groove (6) is less than 180 degrees; A movable block (7) which moves linearly along the support plate (1) toward the grinding axis (4); The movable block (7) is equipped with a second motor (8); A friction column (9) is fixedly connected to the second motor (8).
2. The wear-resistant ball polishing device according to claim 1, characterized in that: The support plate (1) is symmetrically fixedly mounted with two driving seats (10); the driving seats (10) are rotatably connected with screw rods (11); the screw rods (11) are respectively threadedly connected with one of the movable seats (2); the support plate (1) is fixedly mounted with an intermediate seat between the driving seats (10); the intermediate seat is rotatably connected with an intermediate shaft (12); the intermediate shaft (12) is fixedly mounted with two spur gears (13); the screw rods (11) are fixedly mounted with spur gears (14); the spur gears (13) are meshed with one of the spur gears (14); one of the screw rods (11) is driven by a motor (15).
3. The wear-resistant ball polishing device according to claim 2, characterized in that: The support plate (1) is fixedly mounted with an electric push rod 1 (16); the electric push rod 1 (16) is fixedly mounted with the movable block (7); the movable block (7) is symmetrically fixedly mounted with two motors 2 (8).
4. The wear-resistant ball polishing device according to claim 2, characterized in that: The support plate (1) is provided with a connecting plate at the bottom of the grinding block (5); a dust suction fan (17) is provided at the bottom of the connecting plate; a second electric push rod (18) is fixedly installed on the connecting plate; a connecting column (19) is fixedly installed on the second electric push rod (18); a support pipe (20) is fixedly installed on the connecting column (19); the support pipe (20) is connected to a hose 1 (21); and the hose 1 (21) is connected to the dust suction fan (17).
5. The wear-resistant ball polishing device according to claim 4, characterized in that: The movable seat (2) is installed with a fixed tube (22); the fixed tube (22) is installed with a fixed box (23); the grinding shaft (4) and the grinding block (5) are arranged inside the fixed box (23); the grinding block (5) has discharge ports (24) evenly distributed inside the fixed box (23); the discharge ports (24) are connected to the spherical groove (6); the fixed box (23) is fixedly installed with a second hose (25); the second hose (25) is connected to the dust suction fan (17).
6. The wear-resistant ball polishing device according to claim 4, characterized in that: The support tube (20) is installed with a fixing ring; the fixing ring is provided with a supporting groove.
7. The wear-resistant ball polishing device according to claim 4, characterized in that: Universal wheels are installed at the bottom of the connecting plate.
