Integrated machining workstation suitable for screw machining products

Abstract

The utility model provides an integrated machining work station suitable for screw machining products. The integrated machining work station comprises a rack. The operation table is mounted on one side of the front surface of the lower-layer frame, and a groove for embedding the working table supporting plate is reserved in the operation table; the feeding assemblies in the upper-layer frame are arranged on the left side and the right side with the middle manual standing position as the midpoint. An NG material box assembly and a spot inspection product placing box are arranged in the lower layer frame left and right, and an electric cabinet is arranged behind the lower layer frame. The machine frame is divided into the upper-layer frame, the lower-layer frame and the operation table located on the front face through the frame structure, and the operation environment is reasonably distributed; as products suitable for installation need to be matched with screws, an area for installing a screwdriver controller is combined in the upper-layer frame, automatic NG product quantity statistics is achieved through a sensor of an NG material box assembly in the lower-layer frame, convenience and rapidness are achieved, meanwhile, a plurality of parts can be combined in order, and the production efficiency is improved. And the effect of the integrated workstation is achieved.

Description

Technical Field

[0001] The utility model relates to the field of electrochemistry, in particular to the technical field of sterilization and disinfection, and specifically is an integrated processing workstation suitable for screw processing products. Background Art

[0002] For products that require multiple parts to be assembled with screws, manual assembly line operations are usually used. The processing of horizontal long countertops often involves multiple parts and operation steps. The countertops are only distinguished by boxes, which cannot achieve accurate results. This will not only increase the complexity and clutter of the countertops, but may also lead to low production efficiency, especially in large-scale production. The speed of manual operation is difficult to meet the needs of the production line.

[0003] In addition, manual operation requires the use of various tools, such as screwdrivers and wrenches, which may pose safety risks during use, such as scratches, pinching or collisions. At the same time, manual countertop processing usually requires operators to maintain the same posture for a long time to perform repetitive operations, which not only easily leads to physical fatigue, but may also cause occupational diseases, such as muscle strain or arthritis. Summary of the invention

[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an integrated processing workstation suitable for screw processing products, so as to solve the difficulties of the prior art.

[0005] In order to achieve the above-mentioned purpose and other related purposes, the utility model provides an integrated processing workstation suitable for screw processing products, including:

[0006] A frame 1, wherein the frame 1 is divided into an upper frame 2 and a lower frame 3;

[0007] An operating table 4, the operating table 4 is installed on one side of the front of the lower frame 3, the top of the operating table 4 does not exceed the top surface of the upper frame 2, and a groove 5 for embedding a workbench support plate is reserved on the operating table 4;

[0008] The feeding assembly 6 in the upper frame 2 is placed on both sides with the middle manual standing position as the midpoint;

[0009] The lower frame 3 also has NG material box assemblies 7 and inspection product placement boxes 8 placed on the left and right, and an electric cabinet 9 placed at the rear.

[0010] According to a preferred embodiment, the inspection product placement box 8 is placed on the right hand side, and the NG material box assembly 7 is placed on the left hand side.

[0011] According to a preferred embodiment, the feeding assembly 6 comprises:

[0012] A material channel angle aluminum 61, wherein the material channel angle aluminum 61 is L-shaped and is provided in a pair, and the pair of the material channel angle aluminum 61 is arranged opposite to each other;

[0013] The material channel mounting plate 62 is arranged in a right angle Z shape and is respectively mounted on the front and rear ends of a pair of the material channel angle aluminum 61, and its upper side is bolted to the upper frame 2;

[0014] The roller 63 is installed on the horizontal end of each of the material channel angle aluminum 61, and a channel for passing through the part material box is formed between a pair of the rollers 63.

[0015] According to a preferred embodiment, the height of the roller 63 does not exceed the height of the vertical end of the channel angle aluminum 61.

[0016] According to a preferred embodiment, the NG material box assembly 7 includes:

[0017] NG product recovery channel 71, both ends of which are mounted on the frame of the frame 1 and the operating table 4, with one side close to the operating table 4 being open and the other end being closed;

[0018] A transparent cover plate 72 is installed at the top of the NG product recovery channel 71 near the closed end thereof through a hinge. The transparent cover plate 72 is lifted up through a handle 75 at the top to take out the NG products in the NG product recovery channel 71;

[0019] The NG product recovery channel 71 has through holes on both left and right end surfaces near the opening side, and the NG product recovery channel 71 has through holes on the outside of the through holes.

[0020] The sensor 74 is installed in the beam support 73 .

[0021] According to a preferred embodiment, the detection line between the pair of sensors 74 is located at the midpoint of the NG product recovery channel 71 .

[0022] According to a preferred embodiment, a side of the upper frame 2 close to the manual standing position is further divided into an operating area 11 and a control area 12 by a vertical frame 10 , and a screwdriver controller 13 is installed in the control area 12 .

[0023] According to a preferred solution, the area of ​​the operating region 11 is larger than the area of ​​the control region 12 .

[0024] According to a preferred embodiment, multiple feeding assemblies 6 are arranged on both sides, and the multiple feeding assemblies 6 on one side are arranged up and down, and the multiple feeding assemblies 6 on the other side are arranged horizontally.

[0025] According to the preferred embodiment, the feeding assembly 6, the NG material box assembly 7 and the inspection product placement box 8 are all arranged in an inclined state, but the inclination positions of the feeding assembly 6, the NG material box assembly 7 and the inspection product placement box 8 are opposite.

[0026] According to a preferred embodiment, the top of the operating area 11 also extends toward the outer side to form a ceiling 16 for installing a lighting lamp 17 and a tricolor lamp 14 .

[0027] According to a preferred embodiment, an empty box recovery channel 15 is provided in parallel below the NG box assembly 7 in the lower frame 3 , and the inlets of the NG box assembly 7 and the empty box recovery channel 15 are both flush with the front of the operating table 4 .

[0028] The utility model utilizes a frame structure to divide a frame into an upper frame and a lower frame, as well as an operating table located at the front, so as to reasonably allocate the operating environment; and because the products to be installed require screws, an area for installing a screwdriver controller is combined in the upper frame, and a sensor of an NG material box assembly is utilized in the lower frame to realize automatic NG product quantity counting, which is convenient and fast, and can methodically combine multiple components, thereby achieving the effect of an integrated workstation.

[0029] The best embodiment of the present invention will be described in more detail below in conjunction with the accompanying drawings so that the features and advantages of the present invention can be easily understood. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 The display is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 Shown is a three-dimensional structural schematic diagram of the NG material box assembly in the present utility model;

[0032] Figure 3 Shown is a three-dimensional structural schematic diagram of the material channel component in the present utility model;

[0033] Description of symbols

[0034] 1. Rack; 2. Upper frame; 3. Lower frame; 4. Operating table; 5. Groove; 6. Feeding assembly, 61. Material channel angle aluminum, 62. Material channel mounting plate, 63. Roller; 7. NG material box assembly, 71. NG product recovery channel, 72. Transparent cover, 73. Through-beam bracket, 74. Sensor, 75. Handle; 8. Inspection product placement box; 9. Electric cabinet; 10. Vertical frame; 11. Operating area; 12. Control area; 13. Screwdriver controller; 14. Three-color light; 15. Empty material box recovery channel; 16. Ceiling; 17. Lighting. DETAILED DESCRIPTION

[0035] In order to make the purpose, technical solution and advantages of the technical solution of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described in conjunction with the drawings of the specific embodiments of the utility model. The same figure marks in the drawings represent the same parts. It should be noted that the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the described embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0036] Compared with the embodiments shown in the drawings, feasible implementations within the scope of protection of the present invention may have fewer components, other components not shown in the drawings, different components, differently arranged components, or differently connected components, etc. In addition, two or more components in the drawings may be implemented in a single component, or a single component shown in the drawings may be implemented as multiple separate components.

[0037] Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by persons with ordinary skills in the field to which the utility model belongs. The words "first", "second" and similar words used in the specification and claims of the utility model patent application do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, words such as "one" or "one" do not necessarily indicate quantity restrictions. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0038] The utility model proposes an integrated processing workstation suitable for screw processing products, which is used in the thread processing process of parts. The utility model does not limit the type of products, but the structure of the integrated processing workstation suitable for screw processing products is particularly suitable for the assembly of electronic devices such as computers, mobile phones, and tablets.

[0039] In general, the integrated processing workstation for screw processing products proposed in the present invention mainly includes a frame 1, an operating table 4, a feeding assembly 6, an NG material box assembly 7 and a spot inspection product placement box 8. Figure 1 , which shows the arrangement relationship of the frame 1, the operating table 4, the feeding assembly 6, the NG material box assembly 7 and the inspection product placement box 8.

[0040] In order to achieve the purpose of concentrating multiple parts in the same processing device for easy manual operation, it is solved that for products in the background technology that require multiple parts to be assembled by screws, manual assembly line operation is usually adopted. The processing of horizontal long strip countertops often involves multiple parts and operation steps. The countertops are only distinguished by boxes, which cannot achieve accurate results. This will not only increase the complexity and clutter of the countertops, but also may lead to low production efficiency, especially in large-scale production. The speed of manual operation is difficult to meet the needs of the production line; in addition, manual operation requires the use of various tools, such as screwdrivers, wrenches, etc., which may pose safety risks during use, such as scratches, pinches or collisions. At the same time, manual table processing usually requires operators to maintain the same posture for a long time to perform repetitive operations, which not only easily leads to physical fatigue, but may also cause occupational diseases, such as muscle strain or arthritis. For this reason, in the technical solution provided in this embodiment, the frame structure is used to divide the frame 1 into an upper frame 2 and a lower frame 3, as well as an operating table 4 located on the front, so as to reasonably allocate the operating environment; and because the products to be installed require screws, an area for installing a screwdriver controller 13 is combined in the upper frame 2, and the sensor of the NG material box assembly 7 is used in the lower frame 3 to realize automatic NG product counting, which is convenient and fast, and can combine multiple components in an orderly manner, achieving the effect of an integrated workstation.

[0041] Specifically, Figure 1 As shown, the frame 1 is divided into an upper frame 2 and a lower frame 3, a plurality of feeding assemblies 6 are installed in the upper frame 2, and are placed on the left and right sides with the middle manual standing position as the midpoint, a plurality of feeding assemblies 6 on one side are arranged up and down, and the other side is arranged horizontally, and an area for manual operation is reserved in the middle, further, a side of the upper frame 2 close to the manual standing position is also divided into an operation area 11 and a control area 12 by a vertical frame 10, the area of ​​the operation area 11 is larger than that of the control area 12, the horizontally arranged feeding assemblies 6 are arranged in the operation area 11, and the upper and lower feeding assemblies 6 are arranged in the control area 12, and a screwdriver controller 13 is installed in the control area 12;

[0042] NG material box assemblies 7 and inspected product placement boxes 8 are also placed on the left and right sides of the lower frame 3, and an electrical cabinet 9 is placed at the rear. In order to adapt to the habit of manual operation, the inspected product placement box 8 is placed on the right hand side, and the NG material box assembly 7 is placed on the left hand side; similarly, the feeding assembly 6, the NG material box assembly 7 and the inspected product placement box 8 are all arranged in an inclined state, but the inclination positions of the feeding assembly 6, the NG material box assembly 7 and the inspected product placement box 8 are opposite.

[0043] On this basis, the operating table 4 is installed on one side of the front of the lower frame 3, with the top not exceeding the top surface of the upper frame 2, and a groove 5 for embedding the workbench pallet is reserved on the operating table 4. The top of the operating area 11 also extends toward the outer side to form a ceiling 16 for installing lighting 17 and a three-color light 14; in addition, an empty material box recovery channel 15 is also arranged parallel to the bottom of the NG material box assembly 7 in the lower frame 3, and the feeding ports of the NG material box assembly 7 and the empty material box recovery channel 15 are flush with the front of the operating table 4.

[0044] As mentioned above, a plurality of feeding assemblies 6 are provided in the present embodiment, and the feeding assemblies 6 are arranged at an angle. In order to facilitate the material box located in the feeding assembly 6 to conveniently achieve the sliding effect, a tube wheel 63 structure is adopted in the feeding assembly 6, and the material channel angle aluminum 61 is arranged in an L shape, and a pair of material channel angle aluminums 61 are arranged opposite to each other, and the material channel mounting plate 62 is arranged in a right-angle Z shape, which is respectively installed on the front and rear ends of the pair of material channel angle aluminums 61, and the upper side thereof is installed on the upper frame 2 by bolts, and then the roller 63 is installed on the horizontal end of each material channel angle aluminum 61, and a channel for passing through the part material box is formed between the pair of rollers 63; wherein the height of the roller 63 does not exceed the height of the vertical end of the material channel angle aluminum 61, and can play a guiding role on both sides of the box body during the movement.

[0045] It is necessary to explain in detail the structure of the NG material box assembly 7. The two ends of the NG product recovery channel 71 are installed on the frame of the frame 1 and the operating table 4. The side close to the operating table 4 is open and the other end is closed. A transparent cover plate 72 is installed on the top of the NG product recovery channel 71 close to the closed end through a hinge. Since the NG product recovery channel 71 is inclined, the transparent cover plate 72 can be lifted up at the top by a handle 75 to realize the convenient removal of NG products located in the NG product recovery channel 71 from the rear.

[0046] like Figure 2 As shown, through holes are provided on the left and right end surfaces of the NG product recovery channel 71 near the opening, and a shooting bracket 73 is installed outside the through hole, and the sensor 74 is installed in the shooting bracket 73. Preferably, the detection line between the pair of sensors 74 is located at the midpoint of the NG product recovery channel 71; the sensor can monitor the flow and quantity of NG products in the channel in real time to ensure that defective products can enter the recovery channel accurately and timely to avoid confusion with other normal materials.

[0047] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. An integrated processing workstation suitable for screw processing products, characterized in that: include: A frame (1), wherein the frame (1) is divided into an upper frame (2) and a lower frame (3); An operating table (4), the operating table (4) is installed on one side of the front of the lower frame (3), the top of the operating table (4) does not exceed the top surface of the upper frame (2), and a groove (5) for embedding a workbench support plate is reserved on the operating table (4); The feeding components (6) in the upper frame (2) are placed on both sides with the middle manual standing position as the midpoint; The lower frame (3) also has NG material box assemblies (7) and inspection product placement boxes (8) placed on the left and right, and an electric cabinet (9) placed at the rear.

2. The integrated processing workstation for screw processing products according to claim 1, characterized in that: The feeding assembly (6) comprises: A material channel angle aluminum (61), wherein the material channel angle aluminum (61) is arranged in an L shape, and a pair of the material channel angle aluminum (61) is arranged opposite to each other; A material channel mounting plate (62), the material channel mounting plate (62) is arranged in a right-angle Z shape and is respectively mounted on the front and rear ends of a pair of material channel angle aluminums (61), and its upper side is bolted to the upper frame (2); A roller (63) is installed on the horizontal end of each of the material channel angle aluminums (61), and a channel for passing through the parts material box is formed between a pair of the rollers (63).

3. The integrated processing workstation suitable for screw processing products according to claim 2, characterized in that: The NG material box assembly (7) comprises: An NG product recovery channel (71), wherein both ends of the NG product recovery channel (71) are mounted on the frame of the machine frame (1) and the operating table (4), the side close to the operating table (4) is open, and the other end is closed; A transparent cover plate (72) is installed on the top of the NG product recovery channel (71) near the closed end through a hinge, and the transparent cover plate (72) is lifted up through a handle (75) on the top to take out the NG products in the NG product recovery channel (71); A beam support (73), wherein the left and right end surfaces of the NG product recovery channel (71) close to the opening side are provided with through holes, and a beam support (73) is installed outside the through holes; A sensor (74) is installed in the beam-receiving bracket (73).

4. The integrated processing workstation for screw processing products according to claim 3, characterized in that: The side of the upper frame (2) close to the manual standing position is also divided into an operation area (11) and a control area (12) by a vertical frame (10), and a screwdriver controller (13) is installed in the control area (12).

5. The integrated processing workstation for screw processing products according to claim 4, characterized in that: A plurality of the feeding components (6) are arranged on both sides. The plurality of the feeding components (6) on one side are arranged vertically, and the plurality of the feeding components (6) on the other side are arranged horizontally.

6. The integrated processing workstation for screw processing products according to claim 5, characterized in that: The top of the operating area (11) also extends toward the outer side to form a ceiling (16) on which a lighting lamp (17) and a three-color lamp (14) are installed.

7. The integrated processing workstation for screw processing products according to claim 6, characterized in that: An empty material box recovery channel (15) is also provided in parallel below the NG material box assembly (7) in the lower frame (3), and the feed inlets of the NG material box assembly (7) and the empty material box recovery channel (15) are both flush with the front of the operating table (4).

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