Bamboo fiber softening treatment device
The bamboo fiber softening device addresses inefficiencies in existing processes by employing a cylindrical tank with a sliding piston seal, rotatable gantry, and stirring member, achieving high-temperature, high-pressure processing and uniform stirring for improved bamboo fiber quality and production efficiency.
Patent Information
- Application Number
- CN202323586511.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2033-12-27
AI Technical Summary
Existing bamboo fiber softening processes are inefficient due to the inability to operate under high temperature and high pressure conditions, leading to slow reaction times, non-uniform softening, and poor stirring, with additional structural complexity and inconvenience in material handling.
A cylindrical softening tank with a sliding piston seal, a rotatable gantry, and a stirring member, combined with a heating jacket and hydraulic control systems, allows for high-temperature, high-pressure processing and uniform stirring, enhancing softening efficiency and facilitating material discharge.
The device ensures efficient softening by maintaining high temperature and pressure conditions, providing uniform stirring, and enabling easy material handling, thus improving production efficiency and quality of bamboo fiber fiber production.
Smart Images

Figure CN222222914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to bamboo fiber softening, in particular to a bamboo fiber softening treatment device. Background Art
[0002] Softening treatment is an important process for bamboo fiber. The softening effect directly affects the quality of bamboo fiber, as well as production efficiency and production cost. At present, most softening projects on the market are carried out in open immersion tanks. Since they cannot be closed, the softening process cannot be carried out under high temperature and high pressure conditions, so the reaction process is very slow. In addition, a lot of softeners need to be added during the softening process. Because the softening time is very long, the softening reaction is not uniform. The patent document with patent application number CN202222066217.5 in my country discloses a bamboo chip softening device for producing bamboo fiber, including a softening mechanism, wherein the softening mechanism includes a spherical pressure-resistant autoclave, and a detachable sealing upper cover is installed on the top of the spherical pressure-resistant autoclave. The two ends of the outside of the spherical pressure-resistant autoclave are respectively fixedly connected with hollow shaft necks; one end of the outside of one of the hollow shaft necks is fixedly connected with an exhaust valve pipe, and the other end of the outside of the hollow shaft neck is fixedly connected with an intake valve pipe, and the intake valve pipe and the exhaust valve pipe are connected with the interior of the spherical pressure-resistant autoclave through the hollow shaft necks; the device realizes pressurization by introducing gas, which is more troublesome and requires the setting of additional structures. At the same time, the internal stirring effect is poor during the softening process, and the bamboo fibers cannot be fully contacted with the softener. In addition, due to the spherical structure, it is more inconvenient to export the bamboo fibers.
[0003] Therefore, a novel device is proposed to solve the above-mentioned problems. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a bamboo fiber softening treatment device.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The bamboo fiber softening treatment device comprises a softening tank, wherein the softening tank is arranged in a cylindrical shape and a piston plug is arranged inside the softening tank for sealing and sliding, and a control component for controlling the piston plugging position is arranged at the bottom of the softening tank;
[0007] A gantry, wherein the gantry cover is arranged on the softening tank, both sides of the upper end of the softening tank are rotatably connected to the gantry through a connecting shaft, and the bottom of the gantry is installed on the ground;
[0008] A sealing cover, which is matched and arranged at the upper end of the softening tank and is fixedly connected to the gantry through a lifting control member;
[0009] A stirring member, which is configured as a flat piston and is sealed and slidably disposed in the softening tank, a plurality of stirring rods are evenly and vertically disposed on the upper end surface of the stirring member, the stirring member is rotatably connected to the piston plug, and a driving assembly for controlling the rotation of the stirring member is disposed on the piston plug;
[0010] The heating jacket adopts an industrial heating jacket structure and is fixedly mounted on the upper part of the softening tank.
[0011] Preferably, the control assembly includes a plurality of hydraulic telescopic rods vertically arranged around the bottom of the softening tank, the plurality of hydraulic telescopic rods are fixedly arranged on the inner wall of the softening tank through fixing parts, and the telescopic ends of the plurality of hydraulic telescopic rods are fixedly connected to the bottom of the piston seal.
[0012] Preferably, the lifting control member adopts a hydraulic telescopic rod structure and the telescopic end of the hydraulic telescopic rod is fixedly connected to the sealing cover.
[0013] Preferably, the driving assembly comprises a driving motor fixedly arranged at the lower end of the piston seal by a fixing frame, and the output end of the driving motor penetrates the piston seal and is coaxially fixedly connected to the stirring member.
[0014] Preferably, drivers for controlling the rotation of the connecting shaft are fixedly mounted on both ends of the gantry.
[0015] Preferably, a detection sensor group is fixedly arranged on the sealing cover.
[0016] Compared with the prior art, the beneficial effects of the utility model are as follows: the device is provided with a softening tank for accommodating bamboo fibers, the upper end of the softening tank is closed by a sealing cover, a piston seal is provided inside the softening tank for sealing and sliding, and a stirring piece is provided on the piston seal. When the bamboo fibers are placed for softening operation, the stirring piece rotates to fully ensure the contact between the softener and the bamboo fibers, and at the same time the heating sleeve is heated to achieve a high-temperature environment, and the piston seal can also move to compress the internal softening space, increase the pressure to achieve a high-pressure environment; the overall device can fully guarantee the softening efficiency, and ensure efficient softening operation through high temperature, high pressure and high stirring effect, and the rotation of the softening tank and the movement of the piston seal can also facilitate the discharge of internal materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0018] Figure 2 It is a three-dimensional structural schematic diagram of another viewing angle of the utility model;
[0019] Figure 3 It is a cross-sectional structural schematic diagram of the utility model.
[0020] In the figure:
[0021] 1 softening tank, 2 gantry, 3 sealing cover, 4 stirring member, 5 heating jacket, 6 driver, 11 piston plugging, 12 hydraulic telescopic rod, 13 fixing member, 21 connecting shaft, 31 lifting control member, 41 stirring rod, 42 fixing frame, 43 driving motor. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-3 The bamboo fiber softening treatment device shown comprises:
[0024] A softening tank 1 for receiving bamboo fibers and performing a softening operation, wherein the softening tank 1 is configured as a cylinder and a piston seal 11 is provided inside the softening tank 1 for sealing and sliding, so as to form an internal accommodation space, and the internal accommodation space changes with the movement of the piston seal 11, wherein in order to control the position of the piston seal 11, a control component for controlling the position of the piston seal 11 is provided at the bottom of the softening tank 1, and specifically, the control component comprises a plurality of hydraulic telescopic rods 12 vertically arranged around the bottom of the softening tank 1, the plurality of hydraulic telescopic rods 12 are fixedly arranged on the inner wall of the softening tank 1 through fixing members 13, the telescopic ends of the plurality of hydraulic telescopic rods 12 are fixedly connected to the bottom of the piston seal 11, and the hydraulic telescopic rods 12 adopt the existing technology, and the position of the piston seal 11 can be controlled by telescoping;
[0025] In order to fix the softening tank 1, a gantry 2 is provided, and the gantry 2 is covered on the softening tank 1. Both sides of the upper end of the softening tank 1 are rotatably connected to the gantry 2 through a connecting shaft 21. The bottom of the gantry 2 is installed on the ground. The softening tank 1 can be rotated on the gantry 2 to realize the taking and placing of the bamboo fiber. In some embodiments, a driver 6 for controlling the rotation of the connecting shaft 21 is fixedly installed at both ends of the gantry 2. The driver 6 can adopt the existing technology and can drive the connecting shaft 21 to rotate through a gear structure;
[0026] In order to seal the softening tank 1, a sealing cover 3 is provided. The sealing cover 3 is matched and arranged at the upper end of the softening tank 1. The sealing cover 3 is fixedly connected to the gantry 2 through a lifting control member 31. The lifting control member 31 adopts a hydraulic telescopic rod structure and its telescopic end is fixedly connected to the sealing cover 3, which can control the opening and closing of the sealing cover 3 and apply pressure to ensure the sealing performance. In order to achieve the monitoring effect, a detection sensor group is fixedly provided on the sealing cover 3. By adopting the existing technology, a temperature sensor and a pressure sensor can be provided;
[0027] In order to increase the softening effect, a stirring member 4 is further provided. The stirring member 4 is configured to be a flat piston and is sealed and slidably arranged in the softening tank 1. A plurality of stirring rods 41 are vertically and evenly arranged on the upper end surface of the stirring member 4. The stirring member 4 is rotatably connected to the piston plug 11. A driving assembly for controlling the rotation of the stirring member 4 is provided on the piston plug 11. The driving assembly includes a driving motor 43 fixedly arranged at the lower end of the piston plug 11 through a fixing frame 42. The output end of the driving motor 43 penetrates the piston plug 11 and is coaxially fixedly connected to the stirring member 4, which can drive the stirring member 4 to rotate, thereby increasing the softening effect.
[0028] A heating sleeve 5 is also provided. The heating sleeve 5 adopts an industrial heating sleeve structure and is fixedly sleeved on the upper part of the softening tank 1, which can realize heating operation and further increase the softening effect. At the same time, during the softening process, the piston seal 11 moves upward to compress the internal softening space to achieve pressurization. The softening effect is ensured by high temperature and high pressure. The upward movement of the piston seal 11 can also assist in exporting the material inside the softening tank 1.
[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A bamboo fiber softening treatment device, characterized in that: include: A softening tank (1), the softening tank (1) being arranged in a cylindrical shape and having a piston seal (11) arranged therein for sealing and sliding, and a control component for controlling the position of the piston seal (11) being arranged at the bottom of the softening tank (1); A gantry (2), wherein the gantry (2) is covered on the softening tank (1), both sides of the upper end of the softening tank (1) are rotatably connected to the gantry (2) via a connecting shaft (21), and the bottom of the gantry (2) is installed on the ground; A sealing cover (3), the sealing cover (3) being matched and arranged on the upper end of the softening tank (1), and the sealing cover (3) being fixedly connected to the gantry (2) via a lifting control member (31); A stirring member (4), the stirring member (4) is arranged in a flat piston shape and is sealed and slidably arranged in the softening tank (1), a plurality of stirring rods (41) are vertically and evenly arranged on the upper end surface of the stirring member (4), the stirring member (4) is rotatably connected to the piston plug (11), and a driving component for controlling the rotation of the stirring member (4) is arranged on the piston plug (11); A heating jacket (5) is an industrial heating jacket structure and is fixedly mounted on the upper part of the softening tank (1).
2. The bamboo fiber softening treatment device according to claim 1, characterized in that: The control assembly comprises a plurality of hydraulic telescopic rods (12) vertically arranged around the bottom of the softening tank (1); the plurality of hydraulic telescopic rods (12) are fixedly arranged on the inner wall of the softening tank (1) via fixing members (13); and the telescopic ends of the plurality of hydraulic telescopic rods (12) are fixedly connected to the bottom of the piston seal (11).
3. The bamboo fiber softening treatment device according to claim 1, characterized in that: The lifting control member (31) adopts a hydraulic telescopic rod structure, and the telescopic end thereof is fixedly connected to the sealing cover (3).
4. The bamboo fiber softening treatment device according to claim 1, characterized in that: The driving assembly comprises a driving motor (43) fixedly arranged at the lower end of the piston seal (11) via a fixing frame (42); the output end of the driving motor (43) penetrates the piston seal (11) and is coaxially fixedly connected to the stirring element (4).
5. The bamboo fiber softening treatment device according to claim 1, characterized in that: Drivers (6) for controlling the rotation of the connecting shaft (21) are fixedly mounted on both ends of the gantry (2).
6. The bamboo fiber softening treatment device according to claim 1, characterized in that: A detection sensor group is fixedly arranged on the sealing cover (3).
