Special polyurethane foam preparation device for automobile seat
By using a stirring barrel, guide slider and fan gear in a dedicated polyurethane foam preparation device for car seats, the rotation and up and down cycle movement of a motor drive the stirring paddle, the high cost problems caused by multiple motor drives are solved, and the cost is achieved save.
Patent Information
- Application Number
- CN202421063716.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the preparation process of polyurethane foam for car seats, multiple motors are required to drive the agitator for stirring, resulting in higher device costs.
A device including a stirring barrel, a guide slider, a sector gear and a stirring mechanism is designed to drive the first rotating column and an umbrella wheel through a motor, so that the stirring paddle is rotated in the inner cavity of the stirring barrel and through a differential and a sector. The gear realizes the up and down cycle of the agitator paddle, reducing the dependence on multiple motors.
The rotation and up and down cycle movement of the agitator paddle are simultaneously realized through a motor, reducing the cost of the device.
Smart Images

Figure CN222223288U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile seat production, in particular to a polyurethane foam preparation device special for automobile seats. Background Art
[0002] Polyurethane foam is a high molecular polymer made of isocyanate and polyether as the main raw materials, mixed with special equipment under the action of various additives such as foaming agent, catalyst, flame retardant, etc., and foamed on-site by high-pressure spraying. There are two types of polyurethane foam: soft foam and hard foam. Soft foam has an open-cell structure, and hard foam has a closed-cell structure. Soft foam is further divided into crusted and non-skinned. Polyurethane foam is widely used in the production of automobile seats. In the preparation process of polyurethane foam, a stirring device is required to stir the polyurethane foam raw materials.
[0003] As disclosed in a Chinese patent: A foaming rigid polyurethane foam production device, application number: CN201922022713.9, includes a bottom plate, a box body, four sets of legs and a first motor, a first transmission shaft is provided at the bottom output end of the first motor, a stirring blade is provided at the bottom end of the first transmission shaft, a discharge port is provided in the lower half area of the right side wall of the box body, and a baffle is provided at the discharge port; it also includes a support plate, a shell, a movable plate, a sliding rod, a spring and a second motor, an opening is provided at the top of the shell body, and a cover plate is detachably provided at the opening, the bottom end of the first transmission shaft passes through a through hole and a first ball bearing is provided between the inner wall of the through hole, a second transmission shaft is provided at the right output end of the second motor, the right end of the second transmission shaft passes through a rotating hole, and an eccentric wheel is provided at the right end of the second transmission shaft.
[0004] However, in the above technical scheme, in the process of preparing polyurethane foam for automobile seats, a stirring device is needed to stir various polyurethane foam raw materials such as foaming agent, catalyst, flame retardant, etc. When stirring the polyurethane foam raw materials, a first motor is needed to drive the stirring blade to rotate, and the stirring blade is used to stir the raw materials. Then, the stirring blade is made to reciprocate up and down by a second motor. Multiple motors are needed to drive during stirring, and the device cost is relatively high. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] The main purpose of the utility model is to provide a device for preparing polyurethane foam for automobile seats, which can effectively solve the problem in the background technology that in the process of preparing polyurethane foam for automobile seats, a stirring device is needed to stir various polyurethane foam raw materials such as foaming agent, catalyst, flame retardant, etc. When stirring the polyurethane foam raw materials, a first motor is needed to drive the stirring blade to rotate, the stirring blade is used to stir the raw materials, and then the stirring blade is made to reciprocate up and down by a second motor, and multiple motors are needed to drive during stirring, resulting in a high device cost.
[0007] (II) Technical solution
[0008] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0009] A polyurethane foam preparation device for automobile seats comprises a base, a stirring barrel and a first pillar are arranged on the base, a slide groove is arranged on the first pillar, a guide slider and a sector gear are arranged in the slide groove, a second pillar is fixedly arranged on the outer wall of the guide slider away from the sector gear, a stirring mechanism is fixedly arranged on the second pillar, a rack is arranged on the inner wall surface of one side of the slide groove, and a spring is fixedly arranged on the outer wall of one side below the guide slider.
[0010] Preferably, the sector gear and the rack are meshed with each other, and one end of the spring is fixedly connected to the first support column.
[0011] Preferably, the stirring mechanism comprises a mechanism base, a motor is arranged on the mechanism base, a first rotating column is arranged on the motor, a first umbrella wheel is arranged on the first rotating column, and a stirring paddle is arranged at one end of the first rotating column away from the motor.
[0012] Preferably, a transmission column is rotatably provided on one side of the mechanism base, a second umbrella wheel is provided at one end of the transmission column, a differential is provided at one end of the transmission column away from the second umbrella wheel, and a second rotating column is provided on the differential.
[0013] Preferably, the first umbrella wheel and the second umbrella wheel are meshed with each other.
[0014] Preferably, the stirring paddle is located in the inner cavity of the stirring barrel, and the second rotating column rotates through the guide sliding block and is fixedly connected to the sector gear.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] (1) When the utility model is used, the raw materials are first poured into the mixing barrel, and then the starting motor is started. The motor rotates the first rotating column, and the first rotating column drives the first umbrella wheel and the mixing paddle to rotate. At the same time, the first umbrella wheel drives the second umbrella wheel to rotate. The second umbrella wheel rotates the second rotating column through the transmission column and the differential. Then, the guide slider is driven to perform an up-and-down reciprocating motion through the fan gear, the rack and the spring. Then, the guide slider drives the mixing mechanism to perform an up-and-down reciprocating motion through the second pillar, so that the mixing paddle performs an up-and-down reciprocating motion in the inner cavity of the mixing barrel. One motor can simultaneously rotate the mixing paddle and perform an up-and-down reciprocating motion, thereby saving the device cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a cross-sectional three-dimensional structural schematic diagram of the utility model's special polyurethane foam preparation device for automobile seats;
[0018] Figure 2 It is a cross-sectional three-dimensional rear view structural schematic diagram of the utility model of the polyurethane foam preparation device for automobile seats;
[0019] Figure 3 It is a schematic cross-sectional structure diagram of a stirring mechanism in the utility model of a polyurethane foam preparation device for automobile seats;
[0020] Figure 4 The utility model is a schematic diagram of the cross-sectional three-dimensional structure of the stirring mechanism in the polyurethane foam preparation device for automobile seats.
[0021] In the figure: 1. base; 2. mixing barrel; 3. first pillar; 4. slide; 5. guide slider; 6. sector gear; 7. second pillar; 8. mixing mechanism; 801. mechanism base; 802. motor; 803. first rotating column; 804. first umbrella wheel; 805. stirring paddle; 806. transmission column; 807. second umbrella wheel; 808. differential; 809. second rotating column; 9. rack; 10. spring. DETAILED DESCRIPTION
[0022] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] like Figure 1 and Figure 2 As shown, a polyurethane foam preparation device for automobile seats includes a base 1, on which a stirring barrel 2 and a first pillar 3 are provided, on which a slide 4 is provided, in which a guide slider 5 and a sector gear 6 are provided, a second pillar 7 is fixedly provided on the outer wall of the guide slider 5 away from the sector gear 6, on which a stirring mechanism 8 is fixedly provided, a rack 9 is provided on the inner wall surface of one side of the slide 4, and a spring 10 is fixedly provided on the outer wall of one side below the guide slider 5.
[0024] like Figure 3 and Figure 4As shown, in another embodiment of the utility model, the stirring mechanism 8 includes a mechanism base 801, a motor 802 is arranged on the mechanism base 801, a first rotating column 803 is arranged on the motor 802, a first umbrella wheel 804 is arranged on the first rotating column 803, and a stirring paddle 805 is arranged at one end of the first rotating column 803 away from the motor 802;
[0025] A transmission column 806 is rotatably provided on one side of the mechanism base 801, a second umbrella wheel 807 is provided on one end of the transmission column 806, a differential 808 is provided on the end of the transmission column 806 away from the second umbrella wheel 807, and a second rotating column 809 is provided on the differential 808. When the raw materials in the mixing barrel 2 need to be stirred, the motor 802 is first started, the motor 802 rotates the first rotating column 803, the first rotating column 803 drives the first umbrella wheel 804 and the stirring paddle 805 to rotate, and the stirring paddle 805 is used to stir the raw materials in the mixing barrel 2. The second bevel wheel 807 is driven to rotate, and the second bevel wheel 807 drives the transmission column 806 to rotate. The transmission column 806 rotates the second rotating column 809 through the differential 808, and adjusts the speed of the second rotating column 809 through the differential 808. Then the second rotating column 809 drives the sector gear 6 to rotate, and then the sector gear 6, the rack 9 and the spring 10 make the guide slider 5 reciprocate up and down. Then the guide slider 5 drives the stirring mechanism 8 to reciprocate up and down through the second support 7, so that the stirring paddle 805 reciprocates up and down in the inner cavity of the stirring barrel 2.
[0026] Working principle of the polyurethane foam preparation device for car seats:
[0027] When in use, first pour the raw materials into the mixing barrel 2, then start the motor 802, the motor 802 rotates the first rotating column 803, the first rotating column 803 drives the first umbrella wheel 804 and the stirring paddle 805 to rotate, and the stirring paddle 805 is used to stir the raw materials in the mixing barrel 2, and at the same time the first umbrella wheel 804 drives the second umbrella wheel 807 to rotate, the second umbrella wheel 807 drives the transmission column 806 to rotate, the transmission column 806 drives the second rotating column 809 to rotate through the differential 808, and the speed of the second rotating column 809 is adjusted through the differential 808, and then the second rotating column 809 drives the sector gear 6 to rotate, and the sector gear 6 is driven by the differential 808. The rack 9 moves downward, and the fan gear 6 drives the guide slider 5 to move downward through the second rotating column 809, and the spring 10 contracts. When the guide slider 5 moves a certain distance, the fan gear 6 and the rack 9 are no longer engaged, and then the spring 10 rebounds, causing the guide slider 5 to return to its original position, and then repeat the above operation to make the guide slider 5 reciprocate up and down. The guide slider 5 drives the stirring mechanism 8 to move through the second pillar 7, so that the stirring paddle 805 reciprocates up and down in the inner cavity of the stirring barrel 2. The stirring paddle 805 can be rotated and reciprocated up and down at the same time by a motor 802, saving the cost of the device.
[0028] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not limitations on the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made on the basis of the above description. It is impossible to list all the implementation methods here. All obvious changes or modifications derived from the technical solution of the present invention are still within the scope of protection of the present invention.
Claims
1. A polyurethane foam preparation device for automobile seats, comprising a base (1), characterized in that: The base (1) is provided with a stirring barrel (2) and a first pillar (3), the first pillar (3) is provided with a slide groove (4), a guide slider (5) and a sector gear (6) are provided in the slide groove (4), a second pillar (7) is fixedly provided on the outer wall of the guide slider (5) away from the sector gear (6), a stirring mechanism (8) is fixedly provided on the second pillar (7), a rack (9) is provided on the inner wall surface of one side of the slide groove (4), and a spring (10) is fixedly provided on the outer wall of one side below the guide slider (5).
2. The device for preparing polyurethane foam for automobile seats according to claim 1, characterized in that: The sector gear (6) and the rack (9) are meshed with each other, and one end of the spring (10) is fixedly connected to the first support column (3).
3. The device for preparing polyurethane foam for automobile seats according to claim 2, characterized in that: The stirring mechanism (8) comprises a mechanism base (801), a motor (802) is arranged on the mechanism base (801), a first rotating column (803) is arranged on the motor (802), a first umbrella wheel (804) is arranged on the first rotating column (803), and a stirring paddle (805) is arranged at one end of the first rotating column (803) away from the motor (802).
4. The device for preparing polyurethane foam for automobile seats according to claim 3, characterized in that: A transmission column (806) is rotatably provided on one side of the mechanism base (801), a second umbrella wheel (807) is provided on one end of the transmission column (806), a differential (808) is provided on one end of the transmission column (806) away from the second umbrella wheel (807), and a second rotating column (809) is provided on the differential (808).
5. The device for preparing polyurethane foam for automobile seats according to claim 4, characterized in that: The first umbrella wheel (804) and the second umbrella wheel (807) are meshed with each other.
6. The device for preparing polyurethane foam for automobile seats according to claim 5, characterized in that: The stirring paddle (805) is located in the inner cavity of the stirring barrel (2), and the second rotating column (809) rotates through the guide slider (5) and is fixedly connected to the sector gear (6).
