Automobile seat framework welding clamp
By designing a car seat skeleton welding fixture with multi-point clamping and synchronous fixing technology, the shaking problem caused by the unfixed fixture of existing welding fixtures is solved, the welding accuracy and use effect are improved, and the design of the collection box is simplified Debris treatment during welding.
Patent Information
- Application Number
- CN202421164329.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing car seat skeleton welding fixtures are not fixed during the welding process, which affects the welding accuracy and use effect.
A car seat skeleton welding fixture consisting of eight clamping assemblies and support mechanisms is designed to fix the seat skeleton by multi-point clamping and fixing it through synchronously rotating bidirectional threaded long rod and servo motor driven clamping assembly to achieve Synchronous fixation of the seat skeleton.
Through multi-point clamping and synchronous fixing technology, the welding fixture significantly improves the stability of the seat skeleton, enhances the accuracy and use effect of the welding process. At the same time, through the design of the collection box, it is convenient to collect the Debris reduces the work intensity of workers.
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Figure CN222492815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding fixtures, in particular to a welding fixture for an automobile seat frame. Background Art
[0002] A car seat is a seat that you sit on when you are in a car. It is usually composed of a seat frame and a filling layer wrapped around the outside of the seat frame. Most of the existing seat frames are one-piece stamping parts, but stamping parts also have some disadvantages. For example, the stamping part structure often has insufficient structural strength due to the thin thickness of the frame body. In order to increase the structural strength of the seat frame, it is usually necessary to weld some reinforcing ribs at the bottom of the seat frame. At this time, a welding fixture is needed.
[0003] CN 219521030 U discloses a welding fixture for a car seat frame, comprising a controller and a base. A cavity is provided in the base, a threaded rod is rotatably connected in the cavity, one end of the threaded rod away from the cavity extends to the outside of the base and is fixedly connected to a torsion block, a movable opening is provided on the top of the base, two movable blocks are threadedly connected to the threaded rod, both movable blocks are fixedly connected to a fixed plate, a clamping assembly is arranged on the top of the fixed plate, the clamping assembly comprises a connecting block, a pull rod and a clamping plate, the connecting block is located above the fixed plate, the pull rod passes through the connecting block, one end of the pull rod away from the fixed plate is connected to the clamping plate, one end of the pull rod away from the clamping plate is fixedly connected to a wristband, a spring is sleeved on the pull rod, and the spring is located between the clamping plate and the connecting block. In this way, the overall stability of the seat frame is increased, and the clamping stability of the car frame during welding is further maintained, the structure is simple, and the operation is convenient.
[0004] However, the welding fixture has the following shortcomings: the device can simply fix the seat frame when in use, but because the car seat frame is composed of a backrest part and a seat cushion part, only fixing part of it will cause shaking when welding other plane positions, affecting the welding accuracy and limiting the use effect.
[0005] Therefore, the utility model provides a welding fixture for an automobile seat frame to solve the above-mentioned problem. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides a welding fixture for an automobile seat frame, which solves the above problems.
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: a welding fixture for a car seat frame, comprising a placement base, eight clamping components are arranged above the placement base, and a supporting mechanism is arranged on the placement base;
[0008] The clamping assembly includes a fixed box, a bidirectional threaded short rod is rotatably connected to the top of the fixed box, two clamping plates are threadedly sleeved on the bidirectional threaded short rod, one side of the two clamping plates are slidably extended to the outside of the fixed box, and the two sides of the clamping plates are fixedly connected to side plates, and two positioning rods are fixedly connected in the fixed box, and the two positioning rods slide through the corresponding side plates respectively;
[0009] The supporting mechanism includes an installation box fixedly connected to the top of the base, three bidirectional threaded long rods are rotatably connected in the installation box, two moving blocks are threadedly sleeved on the three bidirectional threaded long rods, one side of the moving block slides and extends outside the installation box, one side of the corresponding four moving blocks is fixedly connected with a vertical connecting plate, the vertical connecting plate is connected to the corresponding fixed box, one side of the corresponding two moving blocks is fixedly connected with a horizontal connecting plate, and the horizontal connecting plate is connected to the corresponding fixed box.
[0010] Preferably, the corresponding two bidirectional threaded long rods are both fixed with single-row wheels, and the corresponding two-way threaded long rods are fixed with double-row wheels. Two synchronous belts are wound around the double-row wheels, and one side of the two synchronous belts are respectively wound around the corresponding single-row wheels. The three bidirectional threaded long rods can keep rotating synchronously by using the single-row wheels, double-row wheels and synchronous belts, which is more convenient to use.
[0011] Preferably, a corresponding bidirectional threaded long rod is fixedly sleeved with a linkage gear, a first servo motor is fixedly connected to the installation box, an output shaft of the first servo motor is fixedly connected to a transmission gear, and the transmission gear is meshed with the linkage gear. The linkage gear, the first servo motor and the transmission gear are used in combination to conveniently drive the connected bidirectional threaded long rod to rotate.
[0012] Preferably, the tops of the corresponding four fixed boxes are fixedly connected with a second servo motor, and the output shaft of the second servo motor is connected to the top of the bidirectional threaded short rod. The second servo motor can conveniently drive the clamping assembly in the vertical position to work, thereby conveniently fixing the backrest part of the seat frame.
[0013] Preferably, two transmission boxes are arranged above the placement base, and the bottoms of the two transmission boxes are respectively connected to the tops of the corresponding two fixed boxes, and the tops of the corresponding four bidirectional threaded short rods are respectively rotated and extended into the corresponding transmission boxes, and the tops of the corresponding four bidirectional threaded short rods are fixedly connected with driven bevel gears, and a third servo motor is fixedly connected to the outer wall of one side of the transmission box, and the output shaft of the third servo motor is fixedly connected to a transmission shaft, and one end of the transmission shaft is rotated and extended into the transmission box, and two active bevel gears are fixedly sleeved on the transmission shaft, and the two active bevel gears are respectively meshed with the corresponding driven bevel gears. The transmission box that is arranged can conveniently drive the clamping assembly in a horizontal position to work, so as to facilitate the fixing of the cushion part of the seat frame.
[0014] Preferably, an auxiliary plate is fixedly connected to one side of the moving block, and a plurality of anti-deflection rods are fixedly connected in the installation box. The anti-deflection rods slide through the corresponding auxiliary plates. The auxiliary plates and anti-deflection rods are used in combination to enable the moving block to move stably, thereby facilitating its normal operation.
[0015] Preferably, a collecting box is fixedly connected to the top of the placement base, a material drop opening is opened on the top of the collecting box, and a filter screen is fixedly connected to the material drop opening. The collection box can conveniently collect the debris generated during the welding process, thereby facilitating subsequent processing, reducing the workload of workers, and making it more convenient to use.
[0016] Preferably, one side of the collection box is hingedly connected to the same box door via two hinges, and one side of the box door is snap-connected to one side of the collection box via two buckles. The provided box door facilitates centralized cleaning of the interior of the collection box, making it easy to use.
[0017] Beneficial Effects
[0018] The utility model provides a welding fixture for a car seat frame. Compared with the prior art, it has the following beneficial effects:
[0019] (1) The automobile seat frame welding fixture can clamp and fix the automobile seat frame at multiple points by setting eight clamping components. At the same time, the positions of the clamping components can be reasonably arranged through the setting of the supporting mechanism, so that the horizontal seat cushion frame and the vertical backrest frame can be fixed synchronously, which is convenient for subsequent welding and improves the use effect.
[0020] (2) The automobile seat frame welding fixture can conveniently collect the debris generated during the welding process through the collection box, thereby facilitating subsequent processing, reducing the workload of workers, and making it more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional diagram of the external structure of the utility model;
[0022] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;
[0023] Figure 3 It is a schematic diagram of the internal structure of the installation box in the utility model;
[0024] Figure 4 It is the relevant assembly drawing of the transmission box and the clamping assembly in the utility model;
[0025] Figure 5 It is a relevant assembly drawing of the second servo motor and the clamping component in the utility model.
[0026] In the figure: 1. Placement base; 2. Clamping assembly; 201. Fixed box; 202. Short two-way threaded rod; 203. Clamping plate; 204. Side plate; 205. Positioning rod; 3. Installation box; 4. Long two-way threaded rod; 5. Moving block; 6. Vertical connecting plate; 7. Horizontal connecting plate; 8. Single-row wheels; 9. Double-row wheels; 10. Synchronous belt; 11. Linkage gear; 12. First servo motor; 13. Transmission gear; 14. Second servo motor; 15. Transmission box; 16. Driven bevel gear; 17. Third servo motor; 18. Transmission shaft; 19. Active bevel gear; 20. Auxiliary plate; 21. Anti-deflection rod; 22. Collection box; 23. Dropping port; 24. Filter screen; 25. Box door. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1:
[0029] See also Figures 1 to 5 , a welding fixture for a car seat frame, comprising a placing base 1, eight clamping components 2 are arranged above the placing base 1, and a supporting mechanism is arranged on the placing base 1;
[0030] The clamping assembly 2 includes a fixed box 201, the top of the fixed box 201 is rotatably connected with a bidirectional threaded short rod 202, two clamping plates 203 are threadedly sleeved on the bidirectional threaded short rod 202, one side of the two clamping plates 203 are slidably extended to the outside of the fixed box 201, and the two sides of the clamping plates 203 are fixedly connected with side plates 204, and two positioning rods 205 are fixedly connected inside the fixed box 201, and the two positioning rods 205 slide through the corresponding side plates 204 respectively;
[0031] The supporting mechanism includes an installation box 3 fixedly connected to the top of the base 1, and three bidirectional threaded long rods 4 are rotatably connected in the installation box 3. Two moving blocks 5 are threadedly sleeved on the three bidirectional threaded long rods 4, and one side of the moving block 5 slides and extends to the outside of the installation box 3. One side of the corresponding four moving blocks 5 is fixedly connected with a vertical connecting plate 6, and the vertical connecting plate 6 is connected to the corresponding fixed box 201. One side of the corresponding two moving blocks 5 is fixedly connected with a horizontal connecting plate 7, and the horizontal connecting plate 7 is connected to the corresponding fixed box 201.
[0032] Embodiment 2:
[0033] See also Figures 1 to 5, this embodiment provides a technical solution based on the first embodiment: the corresponding two bidirectional threaded long rods 4 are fixedly sleeved with a single-row wheel 8, the corresponding bidirectional threaded long rods 4 are fixedly sleeved with a double-row wheel 9, and two synchronous belts 10 are wound around the double-row wheel 9, and one side of the two synchronous belts 10 is respectively wound around the corresponding single-row wheel 8; the corresponding bidirectional threaded long rods 4 are fixedly sleeved with a linkage gear 11, and a first servo motor 12 is fixedly connected in the installation box 3, and the output shaft of the first servo motor 12 is fixedly connected with a transmission gear 13, and the transmission gear 13 is meshed with the linkage gear 11; the tops of the corresponding four fixed boxes 201 are fixedly connected with a second servo motor 14, and the output shaft of the second servo motor 14 is connected to the top of the bidirectional threaded short rod 202; two transmission boxes 15 are arranged above the base 1, and the bottoms of the two transmission boxes 15 are respectively connected to the tops of the corresponding two fixed boxes 201, and the tops of the corresponding four bidirectional threaded short rods 202 are respectively rotated to extend Extending into the corresponding transmission box 15, the top ends of the corresponding four bidirectional threaded short rods 202 are fixedly connected with the driven bevel gear 16, and the outer wall of one side of the transmission box 15 is fixedly connected with the third servo motor 17, and the output shaft of the third servo motor 17 is fixedly connected with the transmission shaft 18, and one end of the transmission shaft 18 rotates and extends into the transmission box 15, and two active bevel gears 19 are fixedly sleeved on the transmission shaft 18, and the two active bevel gears 19 are respectively meshed with the corresponding driven bevel gear 16; one side of the moving block 5 is fixedly connected with an auxiliary plate 20, and a plurality of anti-deflection rods 21 are fixedly connected in the installation box 3, and the anti-deflection rods 21 slide through the corresponding auxiliary plates 20; the top of the placement base 1 is fixedly connected with a collection box 22, and a blanking port 23 is opened at the top of the collection box 22, and a filter screen 24 is fixedly connected in the blanking port 23; one side of the collection box 22 is hingedly connected to the same box door 25 through two hinges, and one side of the box door 25 is snap-connected with one side of the collection box 22 through two buckles.
[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0035] Working principle: When in use, the operator places the seat frame between multiple clamping components 2, and then starts the first servo motor 12. The first servo motor 12 drives the interlocking gear 11 meshing with it to rotate through the transmission gear 13, and the interlocking gear 11 drives the connected two-way threaded long rod 4 to rotate. The two-way threaded long rod 4 drives the other two two-way threaded long rods 4 to rotate through the single-row wheel 8, double-row wheel 9 and synchronous belt 10. At this time, the three two-way threaded long rods 4 keep rotating synchronously, and the two-way threaded long rod 4 drives the two moving blocks 5 installed on different thread surfaces to approach each other until it drives the clamping component 2 to approach the seat frame. Then, the second servo motor 14 and the third servo motor 17 are started in sequence, the second servo motor 14 drives the connected bidirectional threaded short rod 202 to rotate, the bidirectional threaded short rod 202 drives the two clamping plates 203 installed on different nut surfaces thereof to approach until the backrest part of the seat frame is firmly fixed, the third servo motor 17 can drive the two active bevel gears 19 on the transmission shaft 18 to rotate, the active bevel gear 19 drives the driven bevel gear 16 meshing therewith to rotate, the driven bevel gear 16 drives the bidirectional threaded short rod 202 to rotate, thereby firmly fixing the cushion part of the seat frame, which is convenient for welding.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] In the description of this article, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding fixture for a car seat frame, comprising a placement base (1), characterized in that: Eight clamping components (2) are arranged above the placement base (1), and a supporting mechanism is arranged on the placement base (1); The clamping assembly (2) comprises a fixed box (201), the top of the fixed box (201) is rotatably connected with a short bidirectional threaded rod (202), two clamping plates (203) are threadedly sleeved on the short bidirectional threaded rod (202), one side of the two clamping plates (203) are slidably extended to the outside of the fixed box (201), both sides of the clamping plates (203) are fixedly connected with side plates (204), and two positioning rods (205) are fixedly connected inside the fixed box (201), and the two positioning rods (205) respectively slide through the corresponding side plates (204); The support mechanism comprises an installation box (3) fixedly connected to the top of the placement base (1), three bidirectional threaded long rods (4) are rotatably connected in the installation box (3), two moving blocks (5) are threadedly sleeved on the three bidirectional threaded long rods (4), one side of the moving block (5) slides and extends to the outside of the installation box (3), one side of the corresponding four moving blocks (5) is fixedly connected to a vertical connecting plate (6), the vertical connecting plate (6) is connected to the corresponding fixed box (201), and one side of the corresponding two moving blocks (5) is fixedly connected to a horizontal connecting plate (7), the horizontal connecting plate (7) is connected to the corresponding fixed box (201).
2. The automobile seat frame welding fixture according to claim 1, characterized in that: The corresponding two bidirectional threaded long rods (4) are both provided with a single-row wheel (8) fixedly sleeved thereon, and the corresponding bidirectional threaded long rods (4) are both provided with a double-row wheel (9) fixedly sleeved thereon, and two synchronous belts (10) are wound around the double-row wheel (9), and one side of the two synchronous belts (10) is respectively wound around the corresponding single-row wheel (8).
3. The automobile seat frame welding fixture according to claim 2 is characterized in that: A linkage gear (11) is fixedly sleeved on the corresponding bidirectional threaded long rod (4), a first servo motor (12) is fixedly connected inside the installation box (3), an output shaft of the first servo motor (12) is fixedly connected to a transmission gear (13), and the transmission gear (13) is meshed with the linkage gear (11).
4. The automobile seat frame welding fixture according to claim 1, characterized in that: The tops of the corresponding four fixed boxes (201) are all fixedly connected to a second servo motor (14), and the output shaft of the second servo motor (14) is connected to the top of the bidirectional threaded short rod (202).
5. The automobile seat frame welding fixture according to claim 1, characterized in that: Two transmission boxes (15) are arranged above the placement base (1), the bottoms of the two transmission boxes (15) are respectively connected to the tops of the corresponding two fixed boxes (201), the tops of the corresponding four bidirectional threaded short rods (202) are respectively rotated to extend into the corresponding transmission boxes (15), the tops of the corresponding four bidirectional threaded short rods (202) are all fixedly connected with driven bevel gears (16), one side outer wall of the transmission box (15) is fixedly connected with a third servo motor (17), the output shaft of the third servo motor (17) is fixedly connected with a transmission shaft (18), one end of the transmission shaft (18) is rotated to extend into the transmission box (15), and two active bevel gears (19) are fixedly sleeved on the transmission shaft (18), and the two active bevel gears (19) are respectively meshed with the corresponding driven bevel gears (16).
6. The automobile seat frame welding fixture according to claim 1, characterized in that: An auxiliary plate (20) is fixedly connected to one side of the moving block (5), and a plurality of anti-deflection rods (21) are fixedly connected inside the installation box (3), wherein the anti-deflection rods (21) slide through corresponding auxiliary plates (20).
7. The automobile seat frame welding fixture according to claim 1, characterized in that: A collecting box (22) is fixedly connected to the top of the placing base (1), a material drop opening (23) is provided on the top of the collecting box (22), and a filtering screen (24) is fixedly connected inside the material drop opening (23).
8. The automobile seat frame welding fixture according to claim 7, characterized in that: One side of the collection box (22) is hingedly connected to a box door (25) via two hinges, and one side of the box door (25) is snap-fitted and connected to one side of the collection box (22) via two buckles.
Citation Information
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