Anti-freezing self-cleaning carriage

By combining the design of the cabin floor assembly and lifting system with the air gun system, the freezing problem in coal transportation is solved, and the automatic unloading of coal is realized, and transportation efficiency and safety are improved.

CN222223993UActive Publication Date: 2024-12-24SHANDONG JINMEI MINGSHENGDA CHEM CO LTD
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Patent Information

Application Number
CN202420859925.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

During the cold winter season, it is difficult to unload the truck due to the freezing of coal and coal, coal and vehicle bodies during coal transportation. The existing technology cannot effectively solve it, affecting transportation efficiency and safety.

Method used

An anti-freeze self-cleaning car was designed, using a bottom plate assembly and lifting system combined with an air gun system. The frozen coal instantly displaced and vibrated through the hydraulic cylinder and air gun system, and gradually separated and slipped from the vehicle body to realize automatic unloading.

Benefits of technology

The automation level of coal unloading has been improved, the problem of freezing affecting unloading is solved, the self-export of coal has been realized, and the manual labor and transportation costs of manual cleaning have been reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transport vehicles, in particular to an anti-freezing self-cleaning carriage which comprises a bottom plate assembly, the bottom plate assembly is hinged to an automobile chassis, a lifting system is installed between the automobile chassis and the bottom plate assembly, and an air cannon system is installed on the automobile chassis and used for blowing air to the bottom plate assembly. The airflow pushes a movable structure arranged on the surface of the bottom plate assembly, coal frozen on the bottom plate assembly is instantly displaced and vibrated together, and the frozen coal is gradually separated from the bottom plate assembly and slides down; the anti-freezing self-cleaning compartment has the advantages that the compartment bottom is divided into two layers, the lower portion is the fixed load-bearing vehicle bottom plate, the upper portion is the movable vehicle bottom plate, the movable vehicle bottom plate is impacted through an air cannon, on one hand, the movable vehicle bottom plate can be lifted a little instantly, and on the other hand, the anti-freezing self-cleaning compartment is formed; through the impact vibration, coal adhering to or frozen on the vehicle bottom falls off from the vehicle bottom, on the other hand, air sprayed out of the air cannon can be sprayed out from the periphery of the vehicle bottom plate to be diffused, and the coal on the peripheral edge of the compartment is cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of transport vehicles, in particular to an antifreeze self-cleaning carriage. Background Art

[0002] During the cold winter season, as long as the moisture content of the coal is slightly higher, freezing will occur between the coal and the coal and between the coal and the car body during loading and transportation.

[0003] In the prior art, as the water content in the coal increases and the temperature drops, the freezing strength between the coal and the vehicle body increases. Once the vehicle freezes, the dump truck cannot unload the coal normally and must be cleaned manually, which often takes several hours to unload. On the one hand, the long-term occupation of the unloading space will inevitably affect the normal unloading of other vehicles and the efficiency of normal coal entering the factory when there are many vehicles. On the other hand, manual cleaning is labor-intensive. At present, the problem of frozen coal is solved by spraying antifreeze, which will increase the transportation cost, and adding too much antifreeze will affect the composition of the coal entering the furnace; there are also loaders to assist in unloading, which is no problem in unloading, but it is impossible to achieve self-unloading of coal. There is no more effective solution at present.

[0004] Therefore, we need an antifreeze self-cleaning carriage to solve the problem of freezing between existing coal and coal, coal and car body affecting unloading; it can realize self-unloading of coal. Utility Model Content

[0005] The utility model aims to provide an antifreeze self-cleaning carriage to solve the problem of freezing between coal and coal, coal and carriage body affecting unloading proposed in the above background technology; self-unloading of coal can be realized.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an antifreeze self-cleaning carriage, comprising a floor assembly, wherein the floor assembly is hinged on a vehicle chassis, a lifting system is installed between the vehicle chassis and the floor assembly, and an air cannon system is installed on the vehicle chassis for blowing air toward the floor assembly. The airflow pushes the movable structure arranged on the surface of the floor assembly, and the coal frozen on the floor assembly is instantly displaced and vibrated, and the frozen coal is gradually separated from the floor assembly and slides down.

[0007] Preferably, the automobile chassis includes a crossbeam, a main beam and side beams, the two ends of the crossbeam are fixed with main beams, the two main beams are both "I"-shaped plate structures, the side beams correspond to the main beams one by one, and the side beams are fixed on the surface of the main beams.

[0008] Preferably, the lifting system comprises a hydraulic cylinder, a cylinder body of the hydraulic cylinder is mounted on the surface of the cross beam, and a piston rod of the hydraulic cylinder is hinged to the bottom surface of the base plate assembly.

[0009] Preferably, the floor assembly includes a movable vehicle floor and a weighing vehicle floor, the vehicle compartment is fixed on the surface of the weighing vehicle floor, the movable vehicle floor is movably connected to the surface of the weighing vehicle floor, a spring assembly is fixed between the movable vehicle floor and the weighing vehicle floor, the surface area of ​​the movable vehicle floor is smaller than the surface area of ​​the weighing vehicle floor, and the surface of the weighing vehicle floor is provided with a double-layer wedge-shaped surface, and the movable vehicle floor is assembled in the double-layer wedge-shaped surface.

[0010] Preferably, one end of the bottom plate of the weighing vehicle is hinged to the top surface of a side beam, and one end of the vehicle body is hinged to a side plate.

[0011] Preferably, the air cannon system includes an air cannon, a nozzle and a nozzle. The air cannon is fixed on the surface of a side beam. The air source of the air cannon is provided with compressed air by the air pump of the car. The air outlet of the air cannon is connected to four nozzles. The four nozzles match four nozzles. The nozzles are plugged and fixed on the bottom surface of the floor of the weighing vehicle.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The antifreeze self-cleaning carriage proposed by the utility model is arranged with two layers on the bottom part of the carriage, the lower part is a fixed load-bearing carriage bottom plate, and the upper part is a movable carriage bottom plate. The movable carriage bottom plate is impacted by an air cannon, which can, on the one hand, make the movable carriage bottom plate rise a little instantly, and the coal adhered or frozen to the bottom of the carriage can be dropped off from the bottom of the carriage by the impact vibration. On the other hand, the air sprayed by the air cannon will be sprayed and diffused from all sides of the carriage bottom plate, so as to clean the coal on the edges around the carriage, thereby improving the automation level of coal unloading and solving the problem that frozen coal is difficult to unload. It further solves the problem that the freezing between existing coal and coal, and between coal and the carriage body affects the unloading. The self-unloading of coal can be realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the carriage and the air cannon system of the utility model;

[0016] Figure 3 It is a schematic diagram of the arrangement of the nozzle and spring assembly of the utility model;

[0017] Figure 4 It is a schematic diagram of the assembly structure of the movable vehicle bottom plate and the load-bearing vehicle bottom plate of the utility model.

[0018] In the figure: air cannon 1, nozzle 2, hydraulic cylinder 3, bottom plate assembly 4, side beam 5, main beam 6, movable vehicle bottom plate 7, weighing vehicle bottom plate 8, nozzle 9, spring assembly 10, cross beam 11, double-layer wedge surface 12, side plate 13. DETAILED DESCRIPTION

[0019] In order to make the purpose and technical solution of the utility model clearly and completely described, and the advantages more clearly understood, the embodiments of the utility model are further described in detail in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are part of the embodiments of the utility model, not all of the embodiments, and are only used to explain the embodiments of the utility model, and are not used to limit the embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figures 1 to 4 The utility model provides a technical solution: an antifreeze self-cleaning carriage, comprising a floor assembly 4, wherein the floor assembly 4 is hinged on a vehicle chassis, wherein the vehicle chassis comprises a cross beam 11, a main beam 6 and a side beam 5, wherein main beams 6 are fixed at both ends of the cross beam 11, and both main beams 6 are in an "I"-shaped plate structure, wherein the side beams 5 correspond to the main beams 6 one by one, and the side beams 5 are fixed on the surface of the main beams 6; a lifting system is installed between the vehicle chassis and the floor assembly 4, wherein the lifting system comprises a hydraulic cylinder 3, wherein a cylinder body of the hydraulic cylinder 3 is installed on the surface of the cross beam 11, and a piston rod of the hydraulic cylinder 3 is hinged on the bottom surface of the floor assembly 4.

[0021] An air cannon system is installed on the chassis of the automobile, which is used to blow air to the bottom plate assembly 4. The airflow pushes the movable structure set on the surface of the bottom plate assembly 4. The air cannon system includes an air cannon 1, a nozzle 2 and a nozzle 9. The air cannon 1 is fixed on the surface of a side beam 5. The air source of the air cannon 1 is provided with compressed air by the air pump of the automobile. The air outlet end of the air cannon 1 is connected to four nozzles 2. The four nozzles 2 match four nozzles 9. The nozzles 9 are plugged and fixed on the bottom surface of the weighing vehicle bottom plate 8; the bottom plate assembly 4 includes a movable vehicle bottom plate 7 and a weighing vehicle bottom plate 8. The carriage is fixed on the surface of the weighing vehicle bottom plate 8. The movable vehicle bottom plate 7 is movable Connected to the surface of the weighing vehicle bottom plate 8, a spring assembly 10 is fixed between the movable vehicle bottom plate 7 and the weighing vehicle bottom plate 8, one end of the weighing vehicle bottom plate 8 is hinged to the top surface of a side beam 5, and one end of the carriage is hinged to a side plate 13, the plate surface area of ​​the movable vehicle bottom plate 7 is smaller than the plate surface area of ​​the weighing vehicle bottom plate 8, and the surface of the weighing vehicle bottom plate 8 is provided with a double-layer wedge-shaped surface 12, and the movable vehicle bottom plate 7 is assembled in the double-layer wedge-shaped surface 12. The movable structure refers to the movable vehicle bottom plate 7 that can be moved, which instantly displaces and vibrates the coal frozen in the bottom plate assembly 4, and the frozen coal gradually separates from the bottom plate assembly 4 and slides down;

[0022] The bottom of the car is arranged in two layers, the lower part is a fixed load-bearing car bottom plate, and the upper part is a movable car bottom plate. The movable car bottom plate is impacted by an air cannon. On the one hand, the movable car bottom plate can be instantly raised a little, and the coal adhering or frozen to the bottom of the car can be dropped off by the impact vibration. On the other hand, the air sprayed by the air cannon will be sprayed and diffused from all sides of the car bottom plate, which has a cleaning effect on the coal on the edges of the car, thereby improving the automation level of coal unloading and solving the problem of frozen coal being difficult to unload. It further solves the problem of freezing between coal and coal, and between coal and car body affecting unloading. Self-unloading of coal can be realized.

[0023] In actual use, the switch of the hydraulic cylinder 3 is triggered, and the piston rod of the hydraulic cylinder 3 is extended to lift the carriage, the carriage as a whole is tilted, and the side panel 13 is opened accordingly, and the loose coal on the upper part will slide out of the carriage. If there is coal frozen at the bottom of the carriage, it cannot be unloaded at this time. After starting the air cannon 1, compressed air is delivered to the nozzle 9 through the nozzle 2, and the compressed air will be ejected from the four nozzles 9 at the bottom of the carriage. The powerful impact force impacts the movable vehicle floor 7, causing the movable vehicle floor 7 and the coal frozen on the upper part of the vehicle floor to displace and vibrate instantly, and the frozen coal will gradually separate from the vehicle body and slide down. Finally, the compressed air is sprayed to the surroundings from the double-layer wedge surface 12 of the movable vehicle floor 7 and the load-bearing vehicle floor 8, so as to clean the coal around the carriage. According to the unloading situation of frozen coal, the air cannon 1 can be used multiple times to achieve the goal of automatic unloading.

[0024] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An antifreeze self-cleaning carriage, comprising a floor assembly (4), characterized in that: The bottom plate assembly (4) is hinged on the chassis of the automobile, and a lifting system is installed between the chassis of the automobile and the bottom plate assembly (4). An air cannon system is installed on the chassis of the automobile for blowing air toward the bottom plate assembly (4). The airflow pushes the movable structure arranged on the surface of the bottom plate assembly (4), and the coal frozen on the bottom plate assembly (4) is instantly displaced and vibrated, and the frozen coal gradually separates from the bottom plate assembly (4) and slides down.

2. The antifreeze self-cleaning carriage according to claim 1, characterized in that: The automobile chassis comprises a cross beam (11), a main beam (6) and a side beam (5); the main beams (6) are fixed to both ends of the cross beam (11); the two main beams (6) are both in an "I"-shaped plate structure; the side beams (5) correspond to the main beams (6) one by one; and the side beams (5) are fixed to the surface of the main beams (6).

3. The antifreeze self-cleaning carriage according to claim 2, characterized in that: The lifting system comprises a hydraulic cylinder (3), a cylinder body of the hydraulic cylinder (3) is mounted on the surface of the cross beam (11), and a piston rod of the hydraulic cylinder (3) is hinged to the bottom surface of the base plate assembly (4).

4. The antifreeze self-cleaning carriage according to claim 3, characterized in that: The floor assembly (4) comprises a movable floor (7) and a weighing floor (8), the carriage is fixed on the surface of the weighing floor (8), the movable floor (7) is movably connected to the surface of the weighing floor (8), a spring assembly (10) is fixed between the movable floor (7) and the weighing floor (8), the surface area of ​​the movable floor (7) is smaller than the surface area of ​​the weighing floor (8), and the surface of the weighing floor (8) is provided with a double-layer wedge-shaped surface (12), and the movable floor (7) is assembled in the double-layer wedge-shaped surface (12).

5. The antifreeze self-cleaning carriage according to claim 4, characterized in that: One end of the weighing vehicle bottom plate (8) is hinged to the top surface of a side beam (5), and one end of the vehicle compartment is hinged to a side plate (13).

6. The antifreeze self-cleaning carriage according to claim 5, characterized in that: The air cannon system comprises an air cannon (1), a nozzle (2) and a nozzle (9); the air cannon (1) is fixed on the surface of a side beam (5); the air source of the air cannon (1) is provided with compressed air by an air pump of a car; the air outlet of the air cannon (1) is connected to four nozzles (2); the four nozzles (2) are matched with four nozzles (9); and the nozzles (9) are plugged and fixed on the bottom surface of a weighing vehicle bottom plate (8).

Citation Information

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