Adjustable belt pressing device for preventing inclination angle belt conveyor from returning and deviating
By installing adjustable down-pressure pulleys and adjustment mechanisms on the inclination belt machine, the problem of deviation of the conveyor belt in the return section is solved, ensuring the lateral friction between the conveyor belt and the roller, extending the service life and reducing shutdown Parking incident.
Patent Information
- Application Number
- CN202420796444.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The existing inclination belt machines lack the belt pulley design in the return section, which makes the conveyor belt unable to maintain transverse static friction with the lower roller, causing return deviation, conveyor belt tear and wear, and significantly shortens the service life.
Design an adjustable belt pressing device including two down-pressure pulleys. The down-pressure pulley is symmetrically installed at the lower ends of both ends of the inclination belt machine, equipped with a height adjustment and angle adjustment mechanism to ensure that the conveyor belt and the roller are maintained in a transverse friction. and dynamically adjust the deviation by adjusting the height and inclination angle of the downward pulley.
It effectively prevents the conveyor belt from going off the back, extends its service life, avoids wear and tearing of the return section, and reduces the occurrence of system shutdown and parking when materials are waiting for materials.
Smart Images

Figure CN222225080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inclined belt conveyors, and more specifically, to an adjustable belt pressing device for preventing an inclined belt conveyor from deviating during a return trip. Background Art
[0002] In various manufacturing, warehousing, logistics and other enterprises, there are many varieties and huge quantities of bulk materials and small pieces, all of which are conveyed, stacked and processed by belt conveyors with a capacity of 10,000 tons. More than 100 conveyor belts are chained to the destination at the same time. Many enterprises are affected by factors such as material conveying lifting height, site size, material bearing characteristics, etc., and must use angle belt conveyors on a large scale when completing the layout design of the whole machine.
[0003] The conveyor belt of the inclined belt conveyor is made of flexible nylon, canvas, polyester, and rubber materials cast at high temperature. Under the combined action of driving force and tension, the transport section and the return section both show linear motion through the inflection point of the inclined angle. Figure 1 As shown, there is a design standard of a pressure roller a at the turning point of the transport section (the pressure roller can be seen in the patent number CN203345579U), the purpose of which is to ensure that the conveyor belt b maintains lateral static friction with the upper roller c when transporting materials, so as to ensure that the conveyor section does not deviate or run away. However, there is no pressure roller design in the return section, and the conveyor belt b is suspended when passing the return turning point, and cannot maintain lateral static friction with the lower roller d, causing the return belt to be unable to adjust, and there is an irregular phenomenon of random deviation on the A side (drive device side) and the B side (non-drive device side), resulting in torn edges and wear of the conveyor belt, which greatly shortens its service life.
[0004] Therefore, it is urgent to design an adjustable belt pressing device to prevent the inclined belt conveyor from deviating during the return journey, so as to solve the above-mentioned technical problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide an adjustable belt pressing device for preventing the inclined belt conveyor from running off on the return journey in view of the above-mentioned deficiencies in the prior art, which can effectively prevent the conveyor belt from running off on the return journey, extend the service life of the conveyor belt, and facilitate adjustment.
[0006] The technical solution of the utility model is as follows: an adjustable belt pressing device for preventing an inclined belt conveyor from running off on the return journey, comprising two lower pressure pulleys, the two lower pressure pulleys being symmetrically mounted at the lower parts of both ends of the inclined belt conveyor, and the two lower pressure pulleys being squeezed on the conveyor belt of the return section of the inclined belt conveyor, a height adjustment mechanism for adjusting the height of the lower pressure pulley to increase the lateral friction between the conveyor belt and the lower roller or the upper roller is provided between the two ends of each lower pressure pulley and the frame of the inclined belt conveyor, and an angle adjustment mechanism for adjusting the inclination angle of the lower pressure pulley to prevent the conveyor belt from running off is provided on the height adjustment mechanism.
[0007] As a further improvement, the height adjustment mechanism includes a U-shaped frame, a screw, a transverse plate and a U-shaped shell. The U-shaped frame is mounted on the frame of the inclined belt conveyor, and the screw is inserted into the U-shaped frame. A locking assembly for locking the screw is provided between the U-shaped frame and the screw. The bottom of the screw is fixedly connected to the transverse plate, the U-shaped shell is fixed to the bottom of the transverse plate, the rotating shaft of the lower pressure pulley is mounted on the transverse plate, and the angle adjustment mechanism is arranged between the transverse plate and the U-shaped shell.
[0008] Furthermore, the locking assembly comprises an upper locking nut and a lower locking nut, and the upper locking nut and the lower locking nut are respectively threadedly connected to the screws on the upper and lower sides of the U-shaped frame.
[0009] Furthermore, a slide rail is provided inside the frame of the inclined belt conveyor, a slider is provided on the side of the U-shaped shell away from the pressure pulley, the slider is slidably mounted on the slide rail, and the slider is connected to the transverse plate.
[0010] Furthermore, both ends of the slide rail are open structures.
[0011] Furthermore, the angle adjustment mechanism includes a bolt, which passes through the transverse plate and extends into the U-shaped shell. The U-shaped shell is provided with a vertical groove, and the rotating shaft of the lower pressure pulley is inserted into the vertical groove. The bottom end of the bolt is squeezed on the rotating shaft of the lower pressure pulley, and a limiting nut is also threadedly connected to the bolt above the transverse plate, and the limiting nut is fixed on the transverse plate.
[0012] Furthermore, a limiting groove is provided on the rotating shaft of the pressure pulley, the limiting groove is clamped in the vertical groove, and the width of the limiting groove is greater than the wall thickness of the U-shaped shell.
[0013] Beneficial Effects
[0014] Compared with the prior art, the utility model has the following advantages:
[0015] 1. The adjustable belt pressing device of the utility model can press the conveyor belt in the return section by arranging two downward pressing pulleys in the return section of the conveyor belt of the inclined belt conveyor, so as to ensure that the conveyor belt runs smoothly during the return journey, so as to ensure that the conveyor belt does not deviate and run away, and can effectively prevent the conveyor belt from deviating during the return journey and extend the service life of the conveyor belt.
[0016] 2. The adjustable belt pressing device of the utility model can randomly adjust the height of the lower pressure pulley by arranging a height adjustment mechanism and an angle adjustment mechanism for adjusting the height and inclination angle of the lower pressure pulley on the inclined belt conveyor, so as to ensure that the conveyor belt maintains lateral static friction with the lower roller during the return journey. At the same time, the conveyor belt return deviation can be adjusted according to the conveyor belt "running high but not low" rule. For example, if the conveyor belt deviates to the A side, the return conveyor belt can be made to run to the B side by lowering the inclination angle of the rotating shaft of the lower pressure pulley on the A side, and vice versa, so as to achieve the purpose of adjusting the deviation of the return conveyor belt. In this way, the deviation of the return conveyor belt can be dynamically adjusted to avoid wear and tear of the return conveyor belt, expansion of accidents, and long-term system shutdown for waiting for materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the prior art;
[0018] Figure 2 It is a schematic diagram of the structure of the utility model;
[0019] Figure 3 It is a schematic diagram of the front cross-sectional structure of the height adjustment mechanism and the angle adjustment mechanism of the utility model;
[0020] Figure 4 It is a side view structural schematic diagram of the height adjustment mechanism and the angle adjustment mechanism of the utility model;
[0021] Figure 5 It is a schematic diagram of the top view of the height adjustment mechanism and the angle adjustment mechanism of the utility model;
[0022] Figure 6 It is a top view structural schematic diagram of the U-shaped shell and the slider combination in the utility model.
[0023] Among them: 1-lower pressure pulley, 2-inclined belt conveyor, 3-frame, 4-U-shaped frame, 5-screw, 6-transverse plate, 7-U-shaped shell, 8-rotating shaft, 9-upper locking nut, 10-lower locking nut, 11-slide rail, 12-slider, 13-bolt, 14-vertical groove, 15-limiting nut, 16-limiting groove, a-pressure pulley, b-conveyor belt, c-upper roller, d-lower roller. DETAILED DESCRIPTION
[0024] The present invention will be further described below with reference to the specific embodiments in the accompanying drawings.
[0025] See also Figure 2-6The utility model discloses an adjustable belt pressing device for preventing an inclined belt conveyor from running off on the return journey, comprising two lower pressure pulleys 1, which are symmetrically mounted at the lower parts of both ends of an inclined belt conveyor 2, i.e., located at positions corresponding to the return section of the inclined belt conveyor 2, and the two lower pressure pulleys 1 are pressed on the conveyor belt b of the return section of the inclined belt conveyor 2, thereby increasing the friction between the conveyor belt b and the lower roller d.
[0026] The adjustable belt pressing device of the utility model can press the conveyor belt in the return section by arranging two downward pressing pulleys 1 on the return section of the conveyor belt b of the inclined belt conveyor 2, so as to ensure that the conveyor belt runs smoothly during the return journey, so as to ensure that the conveyor belt does not deviate or leak material, and can effectively prevent the conveyor belt from deviating during the return journey and extend the service life of the conveyor belt.
[0027] Preferably, a height adjustment mechanism is provided between the two ends of each pressure pulley 1 and the frame 3 of the inclined belt conveyor 2, which can adjust the height of the pressure pulley 1 to increase the lateral friction between the conveyor belt b and the lower roller d or the upper roller c. The height adjustment mechanism is provided with an angle adjustment mechanism which can adjust the inclination angle of the pressure pulley 1 to prevent the conveyor belt b from deviating.
[0028] The adjustable belt pressing device of the present embodiment can adjust the height and inclination angle of the lower pressure pulley 1 by arranging a height adjustment mechanism and an angle adjustment mechanism on the inclined belt conveyor 2, so as to randomly adjust the height of the lower pressure pulley 1 to ensure that the conveyor belt maintains lateral static friction with the lower roller during the return journey, and can also adjust the return deviation of the conveyor belt according to the conveyor belt "running high but not low" rule. For example, if the conveyor belt deviates to the A side, the return conveyor belt can be made to run to the B side by lowering the inclination angle of the rotating shaft of the lower pressure pulley on the A side, and vice versa, so as to achieve the purpose of adjusting the deviation of the return conveyor belt, thereby dynamically adjusting the deviation of the return conveyor belt to avoid wear and tear of the return conveyor belt, expansion of accidents, and long-term system shutdown and waiting for materials.
[0029] Preferably, the height adjustment mechanism includes a U-shaped frame 4, a screw 5, a transverse plate 6 and a U-shaped shell 7, wherein the U-shaped frame 4 is mounted on the frame 3 of the inclined belt conveyor 2, the screw 5 is inserted in the U-shaped frame 4, a locking assembly for locking the screw 5 is provided between the U-shaped frame 4 and the screw 5, the bottom of the screw 5 is fixedly connected to the transverse plate 6, the U-shaped shell 7 is fixed to the bottom of the transverse plate 6, the rotating shaft 8 of the lower pressure pulley 1 is installed on the transverse plate 6, and the angle adjustment mechanism is arranged between the transverse plate 6 and the U-shaped shell 7. Further, the locking assembly includes an upper locking nut 9 and a lower locking nut 10, and the upper locking nut 9 and the lower locking nut 10 are respectively threadedly connected to the screw 5 on the upper and lower sides of the U-shaped frame 3.
[0030] When adjusting the height adjustment mechanism of this embodiment, loosen the upper locking nut 9 and the lower locking nut 10, and then pull the screw 5 to move up and down, thereby driving the transverse plate 6 and the U-shaped shell 7 to move up and down, thereby driving the pressure pulley 1 to move up and down, and then adjusting the height of the pressure pulley 1. During the adjustment process, the angle adjustment mechanism moves along.
[0031] Preferably, a slide rail 11 is provided inside the frame 3 of the inclined belt conveyor 2, and a slider 12 is provided on the side of the U-shaped shell 7 away from the pressure pulley 1. The slider 12 is a flat plate, and the open end of the U-shaped shell 7 is connected to the side of the slider 12. The slider 12 is slidably mounted on the slide rail 11, and the slider 12 is connected to the transverse plate 6 to increase the reliability of the connection between the U-shaped shell 7 and the transverse plate 6. The setting of the slider 12 and the slide rail 11 plays a guiding role in the up and down movement of the U-shaped shell 7. Furthermore, the two ends of the slide rail 11 are open structures. The pressure pulley 1 can be replaced online after the slider 12 moves up and away from the slide rail 11.
[0032] Preferably, the angle adjustment mechanism includes a bolt 13, wherein the bolt 13 passes through the transverse plate 6 and extends into the U-shaped shell 7, a vertical groove 14 is provided on the U-shaped shell 7, the rotating shaft 8 of the pressure pulley 1 is inserted into the vertical groove 14, and the bottom end of the bolt 13 is squeezed on the rotating shaft 8 of the pressure pulley 1, thereby playing the role of positioning the rotating shaft 8. It should be noted that the wheel of the pressure pulley 1 is mounted on the rotating shaft 8 through a bearing, so that the rotating shaft 8 does not need to be rotated, and the wheel of the pressure pulley 1 can also be rotated. A limiting nut 15 is also threadedly connected to the bolt 13 above the transverse plate 6, and the limiting nut 15 is fixed on the transverse plate 6 to lock the position of the bolt 13.
[0033] The angle adjustment mechanism in this embodiment is used to loosen the bolts 13 corresponding to the two ends of the pressure pulley 1 during adjustment, and then lift or lower one end of the pressure pulley 1 to achieve the inclination adjustment of the pressure pulley 1, and finally tighten the bolts 13 corresponding to the two ends.
[0034] Preferably, a limiting groove 16 is opened on the rotating shaft 8 of the pressure pulley 1, the limiting groove 16 is clamped in the vertical groove 14, and the width of the limiting groove 16 is greater than the wall thickness of the U-shaped shell 7. The setting of the limiting groove 16 can prevent the rotating shaft 8 from axially disengaging from the U-shaped shell 7.
[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention, which will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. An adjustable belt pressing device for preventing an inclined belt conveyor from deviating during return travel, characterized in that: The invention comprises two pressure pulleys (1), the two pressure pulleys (1) are symmetrically mounted at the lower parts of the two ends of the inclined belt conveyor (2), and the two pressure pulleys (1) are pressed on the conveyor belt (b) of the return section of the inclined belt conveyor (2), and a height adjustment mechanism is provided between the two ends of each pressure pulley (1) and the frame (3) of the inclined belt conveyor (2) to adjust the height of the pressure pulley (1) so as to increase the lateral friction between the conveyor belt (b) and the lower roller (d) or the upper roller (c), and an angle adjustment mechanism is provided on the height adjustment mechanism to adjust the inclination angle of the pressure pulley (1) so as to prevent the conveyor belt (b) from running off.
2. The adjustable belt pressing device for preventing the angle belt conveyor from deviating during return travel according to claim 1, characterized in that: The height adjustment mechanism comprises a U-shaped frame (4), a screw (5), a transverse plate (6) and a U-shaped shell (7); the U-shaped frame (4) is mounted on a frame (3) of the inclined belt conveyor (2); the screw (5) is inserted into the U-shaped frame (4); a locking assembly for locking the screw (5) is provided between the U-shaped frame (4) and the screw (5); the bottom of the screw (5) is fixedly connected to the transverse plate (6); the U-shaped shell (7) is fixed to the bottom of the transverse plate (6); the rotating shaft (8) of the lower pressure pulley (1) is mounted on the transverse plate (6); and the angle adjustment mechanism is arranged between the transverse plate (6) and the U-shaped shell (7).
3. The adjustable belt pressing device for preventing the inclined belt conveyor from deviating during the return journey according to claim 2, characterized in that: The locking assembly comprises an upper locking nut (9) and a lower locking nut (10), and the upper locking nut (9) and the lower locking nut (10) are respectively threadedly connected to the screw rods (5) on the upper and lower sides of the U-shaped frame (4).
4. The adjustable belt pressing device for preventing the inclined belt conveyor from deviating during the return journey according to claim 2, characterized in that: A slide rail (11) is provided on the inner side of the frame (3) of the inclined belt conveyor (2); a slider (12) is provided on the side of the U-shaped shell (7) away from the lower pressure pulley (1); the slider (12) is slidably mounted on the slide rail (11); and the slider (12) is connected to the transverse plate (6).
5. The adjustable belt pressing device for preventing the inclined belt conveyor from deviating during the return journey according to claim 4, characterized in that: Both ends of the slide rail (11) are open structures.
6. The adjustable belt pressing device for preventing the angle belt conveyor from deviating during return travel according to claim 2, characterized in that: The angle adjustment mechanism comprises a bolt (13), wherein the bolt (13) passes through the transverse plate (6) and extends into the U-shaped shell (7), wherein a vertical groove (14) is provided on the U-shaped shell (7), wherein the rotating shaft (8) of the lower pressure pulley (1) is inserted into the vertical groove (14), wherein the bottom end of the bolt (13) is pressed onto the rotating shaft (8) of the lower pressure pulley (1), and a limit nut (15) is also threadedly connected to the bolt (13) above the transverse plate (6), wherein the limit nut (15) is fixed on the transverse plate (6).
7. The adjustable belt pressing device for preventing the angle belt conveyor from deviating during the return journey according to claim 6, characterized in that: A limiting groove (16) is provided on the rotating shaft (8) of the lower pressure pulley (1), the limiting groove (16) is clamped in the vertical groove (14), and the width of the limiting groove (16) is greater than the wall thickness of the U-shaped shell (7).
