Enzymolysis tank capable of rapidly heating

Abstract

The utility model relates to the technical field of enzymolysis tanks, in particular to an enzymolysis tank capable of heating quickly, which comprises a tank body, a stirring device, a driving device and a turning device, the driving device is mounted at the top end of the tank body, the stirring device is mounted in the tank body, a plurality of heaters are annularly arranged on the inner side wall of the tank body, and the turning device is arranged on the inner side wall of the tank body. A feeding pipe is installed at one end of the top wall of the tank body, a discharging pipe is installed on the bottom wall of the tank body, supporting legs are installed at the four corners of the bottom end of the tank body, the stirring device comprises a rotating shaft, an upper stirring rod and a lower stirring rod, and the rotating shaft is rotationally installed in the tank body; the components can push the materials to transversely flow in the tank, and the flowing mode is beneficial to bringing the materials at the bottom of the tank body to the upper part of the tank body and bringing the materials at the upper part to the lower part, so that the mixing of the upper and lower materials is realized, the efficiency and consistency of the enzymolysis reaction of the materials are improved, and the reaction rate is maximized.

Description

Technical Field

[0001] The utility model relates to the technical field of enzymolysis tanks, in particular to an enzymolysis tank capable of rapidly heating up. Background Art

[0002] As we all know, the enzymolysis tank is a device used for enzymolysis reactions, usually in the food, biological, pharmaceutical and other industries. The enzymolysis tank is equipped with heaters, agitators, temperature controllers and other equipment, which can achieve precise control of parameters such as reaction temperature, reaction time, and stirring speed, thereby ensuring the smooth progress of the enzymolysis reaction.

[0003] The traditional enzymatic hydrolysis tank has an internal stirring device to help mixing, but the pH adjustment effect is still poor. The pH value in the upper layer of the tank is often high, while the pH value in the lower layer of the tank is low. This situation usually occurs because the material composition, temperature and reaction conditions of the upper and lower layers may be different, resulting in uneven mixing of materials in the enzymatic hydrolysis tank, leading to inconsistent enzymatic reaction rates. In addition, the slow heating temperature of the enzymatic hydrolysis tank is mostly due to the poor thermal insulation effect of the tank body, which not only affects the quality of the final product, but may also cause waste of resources and increase production costs. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an enzymolysis tank which can heat up quickly.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an enzymolysis tank capable of rapidly heating up, comprising a tank body, a stirring device, a driving device and a flipping device, the driving device being installed on the top of the tank body, the stirring device being installed inside the tank body, a plurality of heaters being arranged in a ring on the inner side wall of the tank body, a feeding pipe being installed on one end of the top wall of the tank body, a discharging pipe being installed on the bottom wall of the tank body, supporting legs being installed on the four corners of the bottom end of the tank body, the stirring device comprising a rotating shaft, an upper stirring rod and a lower stirring rod, the rotating shaft being rotatably installed in the tank body, the The upper outer wall of the rotating shaft is equipped with multiple groups of upper stirring rods, and the lower outer wall of the rotating shaft is equipped with multiple groups of lower stirring rods. The flipping device includes an active bevel gear, a driven bevel gear, a driving shaft, a rotating wheel and a flipping plate. The middle outer wall of the rotating shaft is equipped with the active bevel gear, and the driving shaft is rotatably installed on the left and right sides of the tank body. The ends of the two groups of driving shafts away from the side walls of the tank body are equipped with driven bevel gears, and the driven bevel gears are meshed and connected with the active bevel gears. The outer walls of the two groups of driving shafts are both equipped with the rotating wheels and the flipping plates.

[0008] In order to facilitate the driving of the rotating shaft to rotate, the utility model is improved in that the driving device includes a driving motor, a driving gear and a driven gear, the top wall of the rotating shaft passes through the top wall of the tank body and the driven gear is installed, the top wall of the tank body is installed with the driving motor, the output end of the driving motor is installed with the driving gear, and the driven gear and the driving gear are meshingly connected.

[0009] In order to assist in stirring the materials in coordination with the upper stirring rod and the lower stirring rod, the utility model is improved in that a plurality of auxiliary rods are installed on the upper and lower side walls of the tank body.

[0010] In order to facilitate the control of the working status of each electrical device in the device, the utility model is improved in that a controller is installed on the outer wall of the tank.

[0011] In order to keep the tank body warm, the utility model has the improvement that a heat-insulating layer is installed on the outer wall of the tank body.

[0012] Preferably, the utility model is improved in that the rotating wheel and the flip plate are staggered in design.

[0013] In order to ensure the stability and accuracy of the operation of the driving motor, the utility model is improved in that the driving motor is a servo motor.

[0014] In order to facilitate the control of the discharge of the material from the discharge pipe, the utility model is improved in that a solenoid valve is arranged on the discharge pipe.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides an enzymatic hydrolysis tank that can quickly heat up, which has the following beneficial effects:

[0017] The enzymolysis tank capable of rapidly heating up has a turning device, and the design of a transverse rotating wheel and a turning plate enables these components to push the material to generate a transverse flow in the tank body when the rotating shaft rotates. This flow pattern helps to bring the material at the bottom of the tank body to the upper part of the tank body, and at the same time bring the material at the upper part to the lower part, thereby achieving mixing of the upper and lower materials, improving the efficiency and consistency of the enzymolysis reaction of the materials, thereby maximizing the reaction rate. Due to the presence of the transverse rotating wheel and the turning plate, the materials in the tank body are mixed more evenly, the enzymolysis reaction is faster, and the reaction time can be shortened, which is of great significance for improving production efficiency, reducing energy consumption and reducing production costs.

[0018] The enzymatic hydrolysis tank that can heat up quickly is equipped with a controller, a heater and a thermal insulation layer. The controller controls the electromagnetic heating of the heater. Compared with traditional heating methods, such as resistance wire or gas heating, the heating time of electromagnetic heating can be shortened by more than %, and the energy saving effect can reach at least more than %. The thermal insulation layer can prevent the substances in the tank from being affected by external temperature changes, thereby maintaining the temperature inside the tank stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first angle;

[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model from a second angle;

[0021] Figure 3 This is a schematic diagram of a half-section three-dimensional structure of the tank body and the insulation layer of the utility model;

[0022] Figure 4 For the utility model Figure 3 An enlarged structural diagram of local A.

[0023] In the figure: 1. tank body; 2. heater; 3. feed pipe; 4. discharge pipe; 5. support leg; 6. rotating shaft; 7. upper stirring rod; 8. lower stirring rod; 9. active bevel gear; 10. driven bevel gear; 11. driving shaft; 12. rotating wheel; 13. flip plate; 14. driving motor; 15. active gear; 16. driven gear; 17. auxiliary rod; 18. controller; 19. insulation layer; 20. solenoid valve. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4, an enzymolysis tank capable of rapidly heating up, comprising a tank body 1, a stirring device, a driving device and a turning device, wherein the driving device is installed at the top of the tank body 1, the stirring device is installed inside the tank body 1, a plurality of heaters 2 are arranged in a ring on the inner side wall of the tank body 1, a feeding pipe 3 is installed at one end of the top wall of the tank body 1, a discharging pipe 4 is installed at the bottom wall of the tank body 1, supporting legs 5 are installed at the four corners of the bottom end of the tank body 1, the stirring device comprises a rotating shaft 6, an upper stirring rod 7 and a lower stirring rod 8, and the rotating shaft 6 is rotatably installed in the tank body 1 The upper outer wall of the rotating shaft 6 is provided with a plurality of groups of upper stirring rods 7, and the lower outer wall of the rotating shaft 6 is provided with a plurality of groups of lower stirring rods 8. The flipping device comprises an active bevel gear 9, a driven bevel gear 10, a driving shaft 11, a rotating wheel 12 and a flipping plate 13. The active bevel gear 9 is provided on the middle outer wall of the rotating shaft 6, and the driving shaft 11 is rotatably provided on the left and right sides of the tank body 1. The driven bevel gear 10 is provided at one end of the two groups of driving shafts 11 away from the side wall of the tank body 1. The driven bevel gear 10 The rotating wheel 12 and the flip plate 13 are meshed and connected with the active bevel gear 9. The outer walls of the two groups of the driving shafts 11 are both installed with the rotating wheel 12 and the flip plate 13. In this embodiment, when in use, the enzyme and the substrate are first placed in the tank body 1, and an appropriate amount of water is added to heat the heater 2. Then the driving device is started, and the driving device drives the rotating shaft 6 to rotate. During the rotation process, the rotating shaft 6 drives the upper stirring rod 7 and the lower stirring rod 8 to stir the materials entering the tank body 1. During the rotation process, the rotating shaft 6 drives the active bevel gear 9 to rotate, and the active bevel gear 9 drives the driven bevel gear 10 rotates, and the driven bevel gear 10 drives the driving shafts 11 at both ends to rotate. The driving shaft 11 simultaneously drives the rotary wheel 12 and the flip plate 13 to stir and mix the materials up and down. The design of the transverse rotary wheel 12 and the flip plate 13 enables these components to push the materials to flow transversely in the tank when the rotating shaft 6 rotates. This flow pattern helps to bring the materials at the bottom of the tank body 1 to the upper part of the tank body 1, and at the same time bring the materials at the upper part to the lower part, so as to achieve mixing of the upper and lower materials, improve the efficiency and consistency of the enzymatic hydrolysis reaction of the materials, and thus maximize the reaction rate.

[0026] In actual use, it is further convenient to drive the rotating shaft 6 to rotate. In this embodiment, the driving device includes a driving motor 14, a driving gear 15 and a driven gear 16. The top wall of the rotating shaft 6 passes through the top wall of the tank body 1 and is equipped with the driven gear 16. The top wall of the tank body 1 is equipped with the driving motor 14. The output end of the driving motor 14 is equipped with the driving gear 15. The driven gear 16 and the driving gear 15 are meshed and connected. The driving motor 14 is started, and the output end of the driving motor 14 drives the driving gear 15 to rotate. The driving gear 15 drives the rotating shaft 6 to rotate, and the rotating shaft 6 thereby drives the stirring device to operate.

[0027] In actual use, the upper stirring rod 7 and the lower stirring rod 8 are further used to assist in stirring the material. In this embodiment, a plurality of auxiliary rods 17 are installed on the upper and lower side walls of the tank body 1. The auxiliary rods 17 can ensure that more flow paths and vortices are formed during the stirring process, which helps to mix the substances in the enzymatic solution more evenly and improve the stirring efficiency. The auxiliary rods 17 can fill the space between the upper stirring rod group 7 and the lower stirring rod group 8, reduce the dead angle that may appear during the stirring process, and ensure that each part of the enzymatic solution can be fully stirred.

[0028] In actual use, it is further convenient to control the working status of each electrical component in the device. In this embodiment, a controller 18 is installed on the outer wall of the tank body 1, and the controller 18 is convenient for controlling the working status of each electrical component in the device.

[0029] During actual use, the tank body 1 is further insulated. In this embodiment, an insulation layer 19 is installed on the outer wall of the tank body 1. The insulation layer 19 can prevent the material stored in the tank body 1 from being affected by external temperature changes, thereby maintaining the quality of the material stable and further ensuring the heating effect of the heater 2.

[0030] Preferably, in this embodiment, the rotating wheel 12 and the flap plate 13 are staggered in design.

[0031] In actual use, the stability and accuracy of the operation of the drive motor 14 are further guaranteed. In this embodiment, the drive motor 14 is a servo motor. The servo motor can control the position, speed and torque with high precision. The servo motor adopts closed-loop control and has good stability. It can avoid stalling, vibration and other problems, thereby ensuring the stability and accuracy of the operation of the drive motor 14.

[0032] In actual use, it is further convenient to control the discharge of the discharge pipe 4. In this embodiment, the discharge pipe 4 is provided with a solenoid valve 20. The solenoid valve 20 can accurately control the flow of the discharge pipe 4 and can also adjust the pressure in the discharge pipe 4 to ensure that the material can flow out smoothly and prevent damage to the tank body 1 due to excessive or insufficient pressure.

[0033] In order to explain in detail the possible application scenarios, technical principles, specific schemes that can be implemented, and the purposes and effects that can be achieved, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An enzymatic hydrolysis tank capable of rapidly heating up, comprising a tank body (1), a stirring device, a driving device and a turning device, characterized in that: The driving device is installed at the top of the tank body (1), the stirring device is installed inside the tank body (1), a plurality of heaters (2) are arranged in a ring on the inner wall of the tank body (1), a feeding pipe (3) is installed at one end of the top wall of the tank body (1), a discharging pipe (4) is installed on the bottom wall of the tank body (1), and supporting legs (5) are installed at the four corners of the bottom end of the tank body (1). The stirring device comprises a rotating shaft (6), an upper stirring rod (7) and a lower stirring rod (8). The rotating shaft (6) is rotatably installed inside the tank body (1), a plurality of groups of upper stirring rods (7) are installed on the upper outer wall of the rotating shaft (6), and a plurality of groups of lower stirring rods (8) are installed on the lower outer wall of the rotating shaft (6). The lower stirring rod (8) and the flipping device comprise a driving bevel gear (9), a driven bevel gear (10), a driving shaft (11), a rotating wheel (12) and a flipping plate (13); the driving bevel gear (9) is mounted on the middle outer wall of the rotating shaft (6); the driving shaft (11) is rotatably mounted on the left and right sides of the tank body (1); the driven bevel gears (10) are mounted on the ends of the two groups of driving shafts (11) away from the side walls of the tank body (1); the driven bevel gears (10) are meshedly connected with the driving bevel gear (9); and the rotating wheels (12) and the flipping plate (13) are mounted on the outer walls of the two groups of driving shafts (11).

2. The enzymolysis tank capable of rapidly heating up according to claim 1, characterized in that: The driving device comprises a driving motor (14), a driving gear (15) and a driven gear (16); the top wall of the rotating shaft (6) penetrates through the top wall of the tank body (1) and is provided with the driven gear (16); the top wall of the tank body (1) is provided with the driving motor (14); the output end of the driving motor (14) is provided with the driving gear (15); the driven gear (16) and the driving gear (15) are meshedly connected.

3. The enzymolysis tank capable of rapidly heating up according to claim 2, characterized in that: A plurality of auxiliary rods (17) are installed on the upper and lower side walls of the tank body (1).

4. The enzymolysis tank capable of rapidly heating up according to claim 3, characterized in that: A controller (18) is installed on the outer wall of the tank body (1).

5. The enzymolysis tank capable of rapidly heating up according to claim 4, characterized in that: The outer wall of the tank body (1) is provided with a heat-insulating layer (19).

6. The enzymolysis tank capable of rapidly heating up according to claim 5, characterized in that: The rotating wheel (12) and the flap plate (13) are of staggered design.

7. The enzymolysis tank capable of rapidly heating up according to claim 6, characterized in that: The driving motor (14) is a servo motor.

8. The enzymolysis tank capable of rapidly heating up according to claim 7, characterized in that: The discharge pipe (4) is provided with a solenoid valve (20).

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