Laboratory water-cooled wall quenching oil tank capable of preventing water from entering quenching oil

By designing a quenching oil tank structure connected by independent water-cooled walls and bent pipes, the problem of moisture in the water-cooled wall quenching oil tank is solved, ensuring the cooling characteristics of the quenching oil and the accuracy of the test results.

CN222226452UActive Publication Date: 2024-12-24SHIJIAZHUANG IRON & STEEL
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Patent Information

Application Number
CN202420624069.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-24
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

The existing water-cooled wall quenching oil tank can easily cause cooling water to enter the quenching oil tank, resulting in aging of the quenching oil, changing the cooling characteristics, and uneven hardness, affecting the test results.

Method used

A quenching oil tank consisting of four independent water-cooled walls was designed. The water-cooled wall is located outside the quenching oil tank, the inner wall is parallel to the outer wall, and the side wall is welded vertically to the inner and outer walls to avoid the welds. The cooling water is connected through a bent pipe to ensure the top of the water-cooled wall. Below the liquid level to prevent condensate from entering.

Benefits of technology

Effectively prevent cooling water from entering the quenching oil tank, prevent moisture from entering the quenching oil, maintain the cooling characteristics of the oil, and ensure the accuracy of the test results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laboratory water-cooled wall quenching oil tank capable of preventing water from entering quenching oil, belongs to the technical field of laboratory sample heat treatment equipment, and is used for preventing water from entering the quenching oil. According to the technical scheme, water cooling walls are four independent rectangular box bodies, the four water cooling walls are connected with four walls of an oil quenching tank respectively, each water cooling wall is composed of an inner wall, an outer wall and peripheral side walls, the areas of the inner walls and the outer walls of the water cooling walls are smaller than the areas of the side walls of the oil quenching tank, and the inner walls of the water cooling walls are connected with the side walls of the oil quenching tank in an attached mode. The peripheries of the inner walls of the water cooling walls are located on the inner sides of the peripheral edges of the side wall of the oil quenching tank respectively, the upper ends of the four water cooling walls are lower than the liquid level of quenching oil in the oil quenching tank respectively, and cooling water is introduced into the four water cooling walls respectively. The water-cooled wall is novel in structure and ingenious in design, the water-cooled wall keeps away from a welding seam on the inner wall of the oil-quenching tank, the possibility that cooling water of the water-cooled wall enters quenching oil of the oil-quenching tank is avoided, and meanwhile condensate water is prevented from being generated on the inner wall of the oil-quenching tank.
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Description

Technical Field

[0001] The utility model relates to a laboratory water-cooled wall quenching oil tank capable of preventing moisture from entering the quenching oil, and belongs to the technical field of laboratory sample heat treatment equipment. Background Art

[0002] In steel enterprises, special steel has very high requirements for mechanical properties. Before the product leaves the factory, it is necessary to simulate the customer's heat treatment process for testing to verify whether it can meet the index requirements. The quenching oil used in heat treatment has strong quenching ability, but low flash point and is prone to fire. For steel exported to Europe or foreign-invested enterprises using European standards, the factory inspection of mechanical properties requires a section of steel to be heat treated as a whole, and a mechanical specimen is prepared at 12.5mm from the steel surface to inspect the performance index; due to the large volume of the steel overall heat treatment specimen, the oil temperature quickly rises to about 90°C during the quenching process, at which time the quenching ability decreases, and the liquid surface is extremely easy to burn. Water-cooled wall quenching tanks are generally used, and industrial circulating water is used for cooling to reduce the oil temperature. This kind of water-cooled wall quenching tank is easy to rust holes from the right-angle welds of the inner steel plate of the oil tank, allowing cooling water to enter the oil. Second, in summer, condensed water droplets are formed on the surface of the oil tank above the liquid level in the oil tank. The water droplets gradually become larger and flow into the oil under the action of gravity. The presence of water in quenching oil is a taboo in heat treatment. It will accelerate the aging and deterioration of the oil, change the cooling characteristics of the oil, cause uneven hardness, produce soft spots or soft hardness, and cause distortion of test results. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a laboratory water-cooled wall quenching oil tank which prevents moisture from entering the quenching oil. The water-cooled wall quenching oil tank can prevent cooling water from entering the quenching oil tank and prevent cooling water droplets from appearing on the inner wall of the quenching oil tank, thereby solving the problem of moisture entering the quenching oil in the laboratory water-cooled wall quenching oil tank.

[0004] The technical solution to solve the above technical problems is:

[0005] The invention discloses a laboratory water-cooled wall quenching oil tank for preventing moisture from entering the quenching oil. The water-cooled wall comprises a quenching oil tank and a water-cooled wall. The water-cooled wall is located outside the quenching oil tank and is four independent rectangular boxes. The four water-cooled walls are respectively connected to the four walls of the quenching oil tank. Each water-cooled wall is respectively composed of an inner wall, an outer wall and surrounding side walls. The inner wall is parallel to the outer wall and is opposite to each other. The surrounding side walls are respectively welded vertically to the surrounding edges of the inner wall and the outer wall. The areas of the inner wall and the outer wall of the water-cooled wall are smaller than the area of ​​the side wall of the quenching oil tank. The inner wall of the water-cooled wall is tightly connected to the outer surface of the side wall of the quenching oil tank. The surroundings of the inner wall of the water-cooled wall are respectively located inside the surrounding edges of the side wall of the quenching oil tank. The upper ends of the four water-cooled walls are respectively lower than the liquid level of the quenching oil in the quenching oil tank. Cooling water is respectively introduced into the four water-cooled walls.

[0006] The above-mentioned laboratory water-cooled wall quenching oil tank that prevents moisture from entering the quenching oil, one of the four water-cooled walls is connected to the cooling water inlet pipe, and is sequentially connected to the other three water-cooled walls through connecting water pipes, and the last water-cooled wall is connected to the cooling water outlet pipe.

[0007] The above-mentioned laboratory water-cooled wall quenching oil tank that prevents moisture from entering the quenching oil, the three groups of connecting water pipes between the four water-cooled walls are bent pipes, and the three groups of bent pipes are respectively opposite to the three right angles of the quenching oil tank.

[0008] The beneficial effects of the utility model are:

[0009] The water-cooled wall of the utility model is composed of four independent water-cooled walls, the areas of the four water-cooled walls are smaller than the area of ​​the side walls of the quenching oil tank, the four water-cooled walls have no contact with the welds of the side walls of the quenching oil tank, even if the water-cooled wall leaks, the cooling water will not flow into the quenching oil through the welds of the quenching oil tank; the tops of the four water-cooled walls are below the quenching oil liquid level, thus avoiding the generation of condensed water drops on the inner surface of the side walls of the quenching oil tank, and preventing the condensed water from entering the quenching oil.

[0010] The utility model has a novel structure and ingenious design, which enables the water-cooled wall to avoid the welds of the side walls of the quenching oil tank, thereby eliminating the possibility of cooling water from the water-cooled wall entering the quenching oil in the quenching oil tank, and at the same time avoids the generation of condensed water on the inner surface of the side walls of the quenching oil tank, thus completely solving the problem of moisture entering the quenching oil in the water-cooled wall quenching oil tank in the laboratory, and is worthy of promotion and application in the industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural schematic diagram of the utility model.

[0012] The markings in the figure are as follows: quenching oil tank 1, water-cooled wall 2, connecting water pipe 3, cooling water inlet pipe 4, cooling water outlet pipe 5, inner wall 6, outer wall 7, side wall 8. DETAILED DESCRIPTION

[0013] The utility model comprises a quenching oil tank 1, a water-cooled wall 2, a connecting water pipe 3, a cooling water inlet pipe 4, and a cooling water outlet pipe 5.

[0014] As shown in the figure, the water-cooled wall 2 is located outside the quenching oil tank 1. The water-cooled wall 2 is four independent rectangular boxes, and the four water-cooled walls 2 are respectively connected to the four walls of the quenching oil tank 1. One of the four water-cooled walls 2 is connected to the cooling water inlet pipe 4, and is sequentially connected to the other three water-cooled walls through the connecting water pipe 3, and the last water-cooled wall is connected to the cooling water outlet pipe 5. The cooling water enters the first water-cooled wall through the cooling water inlet pipe 4, and then enters the second water-cooled wall, the third water-cooled wall and the fourth water-cooled wall in sequence through the connecting water pipe 3. Finally, the cooling water flows out from the cooling water outlet pipe 5 of the fourth water-cooled wall to complete the cooling cycle.

[0015] As shown in the figure, each water-cooled wall 2 is composed of an inner wall 6, an outer wall 7, and surrounding side walls 8. The inner wall 6 is parallel to the outer wall 7, and the surrounding side walls 8 are vertically welded to the surrounding edges of the inner wall 6 and the outer wall 7. The area of ​​the inner wall 6 and the outer wall 7 of the water-cooled wall 2 is smaller than the inner side area of ​​the quenching oil tank 1. The inner wall 6 of the water-cooled wall 2 is tightly connected to the outer surface of the side wall of the quenching oil tank 1, and the surrounding of the inner wall 6 of the water-cooled wall 2 is located on the inner side of the surrounding edges of the side wall of the quenching oil tank 1. In this way, the water-cooled wall 2 avoids the weld of the side wall of the quenching oil tank 1. Even if the water-cooled wall 2 leaks due to weld corrosion, the cooling water will not flow into the quenching oil through the weld of the quenching oil tank 1, thereby eliminating the possibility of the cooling water of the water-cooled wall 2 entering the quenching oil in the quenching oil tank 1.

[0016] As shown in the figure, the upper ends of the four water-cooled walls 2 are respectively lower than the liquid level of the quenching oil in the quenching oil tank 1. With this design, the tops of the four water-cooled walls 2 are below the liquid level of the quenching oil, which avoids the formation of condensed water droplets on the inner surface of the side wall of the quenching oil tank 1, and no condensed water enters the quenching oil.

[0017] As shown in the figure, the three groups of connecting water pipes 3 between the four water-cooled walls 2 are bent pipes, and the three groups of bent pipes are respectively opposite to the three right angles of the quenching oil tank 1.

[0018] An embodiment of the present utility model is as follows:

[0019] The quenching oil tank 1 has a length of 1400 mm, a width of 950 mm, and a height of 1050 mm;

[0020] The length of water-cooled wall 2 is 1250 mm, the width is 720 mm, and the thickness is 70 mm;

[0021] The diameter of the connecting water pipe 3 is 25 mm and the length is 130 mm;

[0022] The diameter of the cooling water inlet pipe 4 and the cooling water outlet pipe 5 is 25 mm.

Claims

1. A laboratory water-cooled wall quenching oil tank for preventing water from entering the quenching oil, comprising a quenching oil tank (1) and a water-cooled wall (2), wherein the water-cooled wall (2) is located outside the quenching oil tank (1), and is characterized in that: The water-cooled wall (2) is four independent rectangular boxes. The four water-cooled walls (2) are respectively connected to the four walls of the quenching oil tank (1). Each water-cooled wall (2) is respectively composed of an inner wall (6), an outer wall (7), and surrounding side walls (8). The inner wall (6) and the outer wall (7) are parallel and opposite to each other. The surrounding side walls (8) are respectively welded vertically to the surrounding edges of the inner wall (6) and the outer wall (7). The areas of the inner wall (6) and the outer wall (7) of the water-cooled wall (2) are smaller than the area of ​​the side wall of the quenching oil tank (1). The inner wall (6) of the water-cooled wall (2) is tightly connected to the outer surface of the side wall of the quenching oil tank. The surroundings of the inner wall (6) of the water-cooled wall (2) are respectively located inside the surrounding edges of the side wall of the quenching oil tank. The upper ends of the four water-cooled walls (2) are respectively lower than the liquid level of the quenching oil in the quenching oil tank (1). Cooling water is respectively introduced into the four water-cooled walls (2).

2. The laboratory water-cooled wall quenching oil tank for preventing moisture from entering the quenching oil according to claim 1, characterized in that: One of the four water-cooled walls (2) is connected to a cooling water inlet pipe (4) and is sequentially connected to the other three water-cooled walls (2) via a connecting water pipe (3); the last water-cooled wall (2) is connected to a cooling water outlet pipe (5).

3. The laboratory water-cooled wall quenching oil tank for preventing moisture from entering the quenching oil according to claim 2, characterized in that: The three groups of connecting water pipes (3) between the four water-cooled walls (2) are bent pipes, and the three groups of bent pipes are respectively opposite to three right angles of the quenching oil tank (1).