Pickling chamber for steel hot galvanizing

The pickling chamber addresses automation and safety issues in hot-dip galvanizing by integrating a pickling assembly with a slider and cleaning assembly, enabling automated steel handling and efficient debris collection, thereby improving operational efficiency and cleanliness.

CN222226502UActive Publication Date: 2024-12-24FANGYUAN CENTURY (TIANJIN) INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202420593405.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-26
Publication Date
2024-12-24
Estimated Expiration
2034-03-26

AI Technical Summary

Technical Problem

Existing pickling chambers for hot-dip galvanizing of steel face challenges in automating the movement and lifting of steel, handling hazardous substances, and collecting debris, which affects the efficiency and cleanliness of the process.

Method used

A pickling chamber equipped with a pickling assembly that includes a first screw rod and slider for automated steel movement, a cleaning assembly with a filter box and lifting block for debris collection, and observation windows for safe handling, along with motors for synchronized operations.

Benefits of technology

Facilitates automated and safe handling of steel, enhances cleanliness by collecting debris, and improves the utilization rate of the pickling solution through synchronized motor operations and filter box mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pickling chamber for steel hot galvanizing, which relates to the technical field of steel processing and comprises a chamber body, an observation window is arranged in the front of the chamber body, doors are movably mounted at two ends of the chamber body, a pickling component is mounted in the chamber body, and a cleaning component is mounted at the rear end in the chamber body. The acid pickling assembly comprises an acid pickling tank and a water washing tank, the acid pickling tank and the water washing tank are installed at the positions, close to the bottom end, of the interior of the chamber body, a first screw rod and two sliding rods are movably installed and penetrate through the positions, close to the top end, of the interior of the chamber body, and sliding blocks are movably installed on the peripheries of the first screw rod and the two sliding rods; a first motor is mounted at one end of the first screw rod, and a winding drum is mounted at the bottom of the sliding block; according to the steel pickling device, automatic moving and lifting of steel are facilitated, cleaning after pickling is facilitated, meanwhile, falling steel slag and chippings can be filtered and collected, and follow-up cleaning is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel processing, in particular to a pickling chamber for hot-dip galvanizing of steel. Background Art

[0002] During the processing of steel, a layer of zinc is plated on the surface of the steel by hot-dip galvanizing, which can effectively prevent the corrosion of the steel surface. Pickling is an important part of hot-dip galvanizing. Its main function is to remove oxides, grease, dirt and other impurities on the surface of the steel by pickling to ensure the cleanliness of the steel surface. This scheme specifically relates to a pickling room for hot-dip galvanizing of steel;

[0003] When the existing pickling room for hot-dip galvanizing of steel is in use, it is not convenient to automatically move and lift the steel, and it is not convenient to take and put the steel, because there are substances harmful to the human body in the pickling solution. In addition, other sundries such as steel slag and debris are easily dropped during the pickling process, which is not convenient to collect and clean, reducing the utilization rate of the pickling solution and bringing certain impacts to the actual use. Utility Model Content

[0004] The main purpose of the utility model is to provide a pickling chamber for hot-dip galvanizing of steel, which can effectively solve the technical problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A pickling chamber for hot-dip galvanizing of steel, comprising a chamber body, an observation window is provided at the front of the chamber body, door bodies are movably installed at both ends of the chamber body, a pickling assembly is installed inside the chamber body, a cleaning assembly is installed at the rear end of the chamber body, the pickling assembly comprises a pickling tank and a water washing tank, the pickling tank and the water washing tank are respectively installed at the bottom end of the chamber body, a first screw rod and two sliding rods are movably installed at the top end of the chamber body, a slider is movably installed around the first screw and the two sliding rods, a first motor is installed at one end of the first screw, a winding drum is installed at the bottom of the slider, a second motor is installed at the front of the winding drum, a winding roller is installed inside the winding drum and at one end of the second motor output shaft, a chain rope is wound around the bottom of the winding drum and around the outside of the winding roller.

[0007] As a further solution of the utility model, the first screw rod and the output shaft of the first motor are arranged to rotate synchronously, and the slider is located on the periphery of the first screw rod and is threadedly connected.

[0008] As a further solution of the utility model, the middle parts of the two door bodies are both provided with the same observation window, and the roller is arranged to rotate synchronously with the output shaft of the second motor.

[0009] As a further solution of the utility model, one end of the chain rope is fixedly connected to the roller, and the other end of the chain rope is connected to a hook.

[0010] As a further solution of the utility model, the cleaning assembly includes an adjusting seat and a filter box, the adjusting seat is fixedly installed at the rear of the pickling tank, the filter box is placed inside the pickling tank, a second screw is movably installed inside the adjusting seat, a third motor is installed at the top of the second screw and at the bottom of the adjusting seat, a lifting block is movably installed around the second screw and at the front of the adjusting seat, two slots are provided in the front of the lifting block, and two blocks are fixedly installed at the top of the rear of the filter box.

[0011] As a further solution of the utility model, the lifting block is sleeved on the outer periphery of the second screw rod in a threaded connection, and the second screw rod and the output shaft of the third motor are arranged to rotate synchronously.

[0012] As a further solution of the utility model, the filter boxes are located inside the pickling tank and are matched with each other, and the clamping blocks are located in the clamping grooves and are clamped.

[0013] The beneficial effects of the utility model are as follows:

[0014] By setting the pickling assembly, the first screw drives the slider to slide, and the chain rope is scaled by the roller, which is convenient for the automatic movement and lifting of steel, and convenient for cleaning after pickling. Through the observation window and two doors, the internal situation can be observed, which is convenient for taking and placing steel, and at the same time, the internal sealing is improved during the pickling process;

[0015] By setting up a cleaning component, the filter box is located in the pickling tank, which can filter out steel slag, debris and other sundries dropped during the pickling process, facilitate subsequent cleaning, and improve the utilization rate of the pickling solution. The lifting block is driven up and down by the second screw, and the filter box is connected with the card block and the card slot through the card block, which is convenient for installation and removal of the filter box and convenient for internal cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a pickling room for hot-dip galvanizing of steel according to the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of a pickling assembly in a pickling chamber for hot-dip galvanizing of steel according to the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of a take-up drum in a pickling chamber for hot-dip galvanizing of steel according to the utility model;

[0019] Figure 4 This is a schematic diagram of the structure of a cleaning component in a pickling chamber for hot-dip galvanizing of steel according to the utility model;

[0020] Figure 5 The utility model is a schematic diagram of the overall internal structure of a pickling room for hot-dip galvanizing of steel.

[0021] In the figure: 1. Chamber body; 2. Observation window; 3. Door body; 4. Pickling assembly; 5. Cleaning assembly; 6. Pickling tank; 7. Water washing tank; 8. First screw; 9. Sliding rod; 10. Sliding block; 11. First motor; 12. Winding drum; 13. Second motor; 14. Winding roller; 15. Chain rope; 16. Adjusting seat; 17. Second screw; 18. Third motor; 19. Lifting block; 20. Slot; 21. Filter box; 22. Block. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-5 As shown, a pickling chamber for hot-dip galvanizing of steel comprises a chamber body 1, an observation window 2 is arranged at the front of the chamber body 1, door bodies 3 are movably installed at both ends of the chamber body 1, a pickling assembly 4 is installed inside the chamber body 1, a cleaning assembly 5 is installed at the rear end of the chamber body 1, the pickling assembly 4 comprises a pickling tank 6 and a water washing tank 7, the pickling tank 6 and the water washing tank 7 are respectively installed at the bottom end of the chamber body 1, a first screw rod 8 and two sliding rods 9 are movably installed through the top end of the chamber body 1, a slider 10 is movably installed around the first screw 8 and the two sliding rods 9, a first motor 11 is installed at one end of the first screw 8, a winding drum 12 is installed at the bottom of the slider 10, a second motor 13 is installed at the front of the winding drum 12, a reel 14 is installed inside the winding drum 12 and at one end of the output shaft of the second motor 13, a chain rope 15 is wound and connected around the bottom of the winding drum 12 and around the outer periphery of the reel 14.

[0024] In this embodiment, the first screw 8 and the output shaft of the first motor 11 are arranged to rotate synchronously, and the slider 10 is arranged on the periphery of the first screw 8 and is threadedly connected. The slider 10 is driven to slide by the first screw 8 to operate the moving steel for pickling and cleaning.

[0025] In this embodiment, the middle of the two door bodies 3 are both provided with the same observation window 2, and the roller 14 is arranged to rotate synchronously with the output shaft of the second motor 13. The roller 14 is driven to rotate by the second motor 13 to adjust the lifting and lowering of the steel.

[0026] In this embodiment, one end of the chain rope 15 is fixedly connected to the roller 14, and the other end of the chain rope 15 is connected to a hook. The steel is hung by the hook at the bottom end of the chain rope 15 for pickling and cleaning in sequence.

[0027] In this embodiment, the cleaning component 5 includes an adjusting seat 16 and a filter box 21. The adjusting seat 16 is fixedly installed at the rear of the pickling tank 6, and the filter box 21 is placed inside the pickling tank 6. A second screw 17 is movably installed inside the adjusting seat 16. A third motor 18 is installed at the top of the second screw 17 and at the bottom of the adjusting seat 16. A lifting block 19 is movably installed around the second screw 17 and at the front of the adjusting seat 16. Two slots 20 are provided in the front of the lifting block 19. Two blocks 22 are fixedly installed at the top of the rear of the filter box 21. The filter box 21 is used to collect steel slag, debris and other debris dropped during the pickling process, which is convenient for subsequent cleaning.

[0028] In this embodiment, the lifting block 19 is sleeved on the outer periphery of the second screw rod 17 and is threadedly connected. The second screw rod 17 and the output shaft of the third motor 18 are synchronously rotated. The filter box 21 is lifted and lowered by the lifting block 19, which facilitates the installation and disassembly of the filter box 21.

[0029] In this embodiment, the filter box 21 is located inside the pickling tank 6 and is matched with each other. The clamping block 22 is located in the clamping slot 20 and is clamped. The clamping block 22 is clamped with the clamping slot 20, so the filter box 21 is easy to disassemble and clean the inside of the filter box 21.

[0030] It should be noted that the utility model is a pickling chamber for hot-dip galvanizing of steel. When in use, the slider 10 is first moved to the feed port at one end of the chamber body 1, and the steel is mounted on the hook at the bottom end of the chain rope 15, and then the door body 3 is closed. When pickling is performed, the first motor 11 is started to drive the first screw 8 to rotate and drive the slider 10 to slide, so that the slider 10 drives the mounted steel to move synchronously. When the steel moves to the square of the pickling tank 6, the first motor 11 is stopped, and the roller 14 is rotated by starting the second motor 13, and the chain rope 15 is extended to allow the steel to enter the pickling tank 6 for pickling. After the pickling is completed, the steel is raised, and the slider 10 continues to slide by the drive of the first motor 11. When the steel moves to the top of the water washing tank 7, the second motor 13 is driven to make the steel enter the water washing tank 7 for cleaning. After cleaning, the steel is lifted and moved to the discharge port at the other end of the chamber body 1, and the door body 3 is opened to take out the steel. Since slag, debris and other sundries may fall during the pickling process, they are collected by the filter box 21. When cleaning regularly, the third motor 18 is started to make the second screw 17 drive the lifting block 19 to slide upward, and drive the filter box 21 out of the pickling tank 6, and the filter box 21 is taken out for cleaning. When installing again, the block 22 at the rear of the filter box 21 is inserted into the slot 20, and the filter box 21 is allowed to enter the pickling tank 6 by sliding the lifting block 19 downward for collection and filtration.

[0031] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A pickling chamber for hot-dip galvanizing of steel, comprising a chamber body (1), an observation window (2) being arranged at the front of the chamber body (1), door bodies (3) being movably mounted at both ends of the chamber body (1), a pickling assembly (4) being mounted inside the chamber body (1), and a cleaning assembly (5) being mounted at the rear end inside the chamber body (1), characterized in that: The pickling assembly (4) comprises a pickling tank (6) and a water washing tank (7), wherein the pickling tank (6) and the water washing tank (7) are respectively installed at the bottom end of the interior of the chamber body (1), and a first screw rod (8) and two slide rods (9) are respectively movably installed at the top end of the interior of the chamber body (1), and a slider (10) is movably installed around the first screw rod (8) and the two slide rods (9), and a first motor (11) is installed at one end of the first screw rod (8), a winding drum (12) is installed at the bottom of the slider (10), and a second motor (13) is installed at the front of the winding drum (12), and a winding roller (14) is installed inside the winding drum (12) and at one end of the output shaft of the second motor (13), and a chain rope (15) is wound and connected through the bottom of the winding drum (12) and around the outer periphery of the winding roller (14).

2. A pickling chamber for hot-dip galvanizing of steel according to claim 1, characterized in that: The first screw rod (8) and the output shaft of the first motor (11) are arranged to rotate synchronously, and the slider (10) is arranged on the periphery of the first screw rod (8) in threaded connection.

3. A pickling chamber for hot-dip galvanizing of steel according to claim 1, characterized in that: The middle parts of the two door bodies (3) are both provided with the same observation window (2), and the roller (14) and the output shaft of the second motor (13) are arranged to rotate synchronously.

4. A pickling chamber for hot-dip galvanizing of steel according to claim 1, characterized in that: One end of the chain rope (15) is fixedly connected to the roller (14), and the other end of the chain rope (15) is connected to a hook.

5. The pickling chamber for hot-dip galvanizing of steel according to claim 1, characterized in that: The cleaning assembly (5) comprises an adjusting seat (16) and a filter box (21), wherein the adjusting seat (16) is fixedly mounted at the rear of the pickling tank (6), and the filter box (21) is placed inside the pickling tank (6). A second screw rod (17) is movably mounted inside the adjusting seat (16), a third motor (18) is mounted at the top end of the second screw rod (17) and at the bottom of the adjusting seat (16), a lifting block (19) is movably mounted at the periphery of the second screw rod (17) and at the front of the adjusting seat (16), two slots (20) are provided at the front of the lifting block (19), and two clamping blocks (22) are fixedly mounted at the rear of the filter box (21) near the top end.

6. A pickling chamber for hot-dip galvanizing of steel according to claim 5, characterized in that: The lifting block (19) is sleeved on the outer periphery of the second screw rod (17) in a threaded connection arrangement, and the second screw rod (17) and the output shaft of the third motor (18) are arranged to rotate synchronously.

7. A pickling chamber for hot-dip galvanizing of steel according to claim 5, characterized in that: The filter box (21) is located inside the pickling tank (6) and is arranged to match each other, and the clamping block (22) is located in the clamping groove (20) and is arranged to be clamped.