Energy-saving and efficient rapier loom

Abstract

The utility model relates to the technical field of rapier looms, in particular to an energy-saving and efficient rapier loom which comprises a base arranged at the bottom end of a rapier loom body, a mounting frame is arranged at the top of one side of the base, a dust hood is arranged on one side of the bottom end of the mounting frame, and a stepping motor is connected with the dust hood through an encoder and a speed regulation controller. The rotating speed of the stepping motor can be adjusted and adjusted in real time according to the state of the rapier loom body, the rotating speed of the stepping motor is reduced while the requirement for operation of the rapier loom body is met, and therefore the energy-saving effect is achieved, unnecessary energy waste is reduced, and in the operation process of the rapier loom body, the rotating speed of the stepping motor is reduced. The dust collector can suck floating hair into the fixing box through the dust collection cover, the floating hair is sprayed through the atomization nozzle, the dust removal effect is achieved, the environment of a workshop is not affected, the shutdown frequency of the rapier loom body is reduced, then the machining efficiency of the rapier loom body is guaranteed, and the rapier loom body is more energy-saving and efficient when used.

Description

Technical Field

[0001] The utility model relates to the technical field of rapier looms, in particular to an energy-saving and efficient rapier loom. Background Art

[0002] A rapier loom is a type of textile machine used to weave fabric. It consists of a loom and a rapier, which is used to push the weft thread between the warp threads to create the texture of the fabric. Rapier looms are widely used in the textile industry to produce a variety of different types of fabrics, such as cotton, silk, wool, etc.

[0003] The existing rapier loom cannot save energy well when in use, which leads to unnecessary energy waste during the operation of the rapier loom, and is not very practical. In addition, the rapier loom will generate a large amount of floating hair when working, which affects the environment of the workshop and is inhaled by the staff, which will affect the health of the staff. It needs to be manually shut down regularly for processing, which reduces production efficiency. Utility Model Content

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the utility model provides an energy-saving and efficient rapier loom.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving and efficient rapier loom, comprising a base arranged at the bottom end of a rapier loom body, a mounting frame arranged at the top of one side of the base, a dust cover arranged at one side of the bottom end of the mounting frame, a connecting pipe arranged at the top of the mounting frame, one end of the connecting pipe being connected to the dust cover, a transmission shaft arranged at the middle of the rapier loom body, a speed regulating box arranged at one side of the rapier loom body, a driven gear arranged at one end of the transmission shaft, the driven gear is located in the speed regulating box, a transmission rod is arranged in the speed regulating box, a driving gear and an encoder are arranged on the transmission rod, and a stepping motor is arranged at one side of the speed regulating box. The output end of the stepper motor is connected with the transmission rod, the driven gear and the driving gear are meshingly connected, a speed controller is arranged on one side of the speed regulating box, a fixed box is arranged on the rear side of the rapier loom body, a vacuum cleaner is arranged on the top of the fixed box, the other end of the connecting pipe is connected with the vacuum cleaner, a pump body is arranged on one side of the fixed box, a water guide pipe is arranged on the pump body, a water tank is arranged at the bottom end of the fixed box, a filter is arranged in the fixed box, a movable plate is arranged on one side of the fixed box, the movable plate is connected with the filter, a fixed pipe is arranged on the top of the fixed box, an atomizing nozzle is arranged on the fixed pipe, and one end of the water guide pipe passes through the fixed box and is connected with the fixed pipe.

[0008] Furthermore, the utility model is improved in that the filter screen is slidably connected to the fixed box, and the filter screen is made of stainless steel.

[0009] Furthermore, the utility model is improved in that the filter screen is fixedly connected to the movable plate, a handle is provided on one side of the movable plate, and the movable plate is connected to the fixed box by bolts.

[0010] Furthermore, the utility model is improved in that a plurality of atomizing nozzles are provided and are evenly arranged on the fixed pipe.

[0011] Furthermore, the utility model is improved in that the base is fixedly connected to the rapier loom body, and an anti-sliding block is provided at the bottom of the base, and the anti-sliding block is made of rubber.

[0012] Furthermore, the utility model is improved in that an anti-corrosion layer is provided on the outer surfaces of the rapier loom body, the base and the fixed box, and the anti-corrosion layer is a cold-dip galvanized paint layer.

[0013] (III) Beneficial effects

[0014] Compared with the prior art, the utility model provides an energy-saving and efficient rapier loom, which has the following beneficial effects:

[0015] The energy-saving and efficient rapier loom is characterized in that the stepper motor can adjust the rotation speed through the setting of the encoder and the speed controller, and the rotation speed is adjusted in real time according to the state of the rapier loom body. While satisfying the operation of the rapier loom body, the rotation speed of the stepper motor is reduced, thereby achieving energy-saving effect and reducing unnecessary energy waste. In addition, during the operation of the rapier loom body, the vacuum cleaner can draw the floating hair into the interior of the fixed box through the dust suction hood and spray the floating hair through the atomizing nozzle to achieve the dust removal effect without affecting the environment of the workshop, reducing the number of shutdowns of the rapier loom body, thereby ensuring the processing efficiency of the rapier loom body and making the rapier loom body more energy-saving and efficient when in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 For this utility model Figure 1 Schematic diagram of the internal structure of the speed regulating box;

[0018] Figure 3 For this utility model Figure 1 A rear view structural diagram of ;

[0019] Figure 4 For this utility model Figure 3 Schematic diagram of the internal structure of the fixed box;

[0020] In the figure: 1. rapier loom body; 2. base; 3. mounting frame; 4. dust cover; 5. connecting pipe; 6. transmission shaft; 7. driven gear; 8. speed regulating box; 9. stepping motor; 10. speed controller; 11. transmission rod; 12. driving gear; 13. encoder; 14. fixed box; 15. pump body; 16. water guide pipe; 17. movable plate; 18. vacuum cleaner; 19. water tank; 20. filter; 21. fixed pipe; 22. atomizing nozzle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-4 A energy-saving and efficient rapier loom comprises a rapier loom body 1 having a base 2 at the bottom end, a mounting frame 3 at the top of one side of the base 2, a dust cover 4 at the bottom side of the mounting frame 3, a connecting pipe 5 at the top of the mounting frame 3, one end of the connecting pipe 5 is connected to the dust cover 4, a transmission shaft 6 is arranged in the middle of the rapier loom body 1, a speed regulating box 8 is arranged on one side of the rapier loom body 1, a driven gear 7 is arranged at one end of the transmission shaft 6, the driven gear 7 is located in the speed regulating box 8, a transmission rod 11 is arranged in the speed regulating box 8, a driving gear 12 and an encoder 13 are arranged on the transmission rod 11, a stepping motor 9 is arranged on one side of the speed regulating box 8, the output end of the stepping motor 9 is connected to the transmission rod 11, and the driven gear 7 is arranged on the output end of the stepping motor 9. The wheel 7 is meshedly connected with the driving gear 12, a speed controller 10 is provided on one side of the speed regulating box 8, a fixed box 14 is provided on the rear side of the rapier loom body 1, a dust collector 18 is provided on the top of the fixed box 14, and the other end of the connecting pipe 5 is connected to the dust collector 18, a pump body 15 is provided on one side of the fixed box 14, a water guide pipe 16 is provided on the pump body 15, a water tank 19 is provided at the bottom end of the fixed box 14, a filter screen 20 is provided in the fixed box 14, a movable plate 17 is provided on one side of the fixed box 14, and the movable plate 17 is connected to the filter screen 20, a fixed pipe 21 is provided on the top of the fixed box 14, an atomizing nozzle 22 is provided on the fixed pipe 21, and one end of the water guide pipe 16 passes through the fixed box 14 and is connected to the fixed pipe 21.

[0023] In the actual use of the above structure, the encoder 13 arranged on the transmission rod 11 is used to detect the speed of the stepper motor 9, and the signal is fed back to the speed controller 10, and then the speed controller 10 adjusts the speed of the stepper motor 9, and adjusts it in real time according to the state of the rapier loom body 1. While meeting the operation of the rapier loom body 1, the speed of the stepper motor 9 is reduced to achieve energy saving, and the vacuum cleaner 18 is turned on. The vacuum cleaner 18 removes the floating hair generated during the operation of the rapier loom body 1 through the dust cover 4. The water is absorbed and introduced into the fixed box 14. At this time, the pump body 15 draws the water source in the water tank 19 into the water guide pipe 16, and then enters the fixed pipe 21 through the water guide pipe 16, and finally sprays out from the atomizing nozzle 22, so that the floating hair falls on the filter screen 20, and the water source after spraying enters the water tank 19 again through the filter screen 20 to realize the recycling of the water source, while the floating dust is blocked by the filter screen 20. When cleaning the filter screen 20, the filter screen can be pulled out of the fixed box 14 through the movable plate 17, which improves convenience.

[0024] In this embodiment, the filter screen 20 is slidably connected to the fixed box 14, and the filter screen 20 is made of stainless steel, which improves the use effect of the filter screen.

[0025] In this embodiment, the filter screen 20 is fixedly connected to the movable plate 17 , a handle is provided on one side of the movable plate 17 , and the movable plate 17 is bolted to the fixed box 14 , so as to improve the convenience of disassembling the filter screen 20 .

[0026] In this embodiment, a plurality of atomizing nozzles 22 are provided and are evenly arranged on the fixed pipe 21 to improve the spraying effect of the fixed pipe 21 .

[0027] In this embodiment, the base 2 is fixedly connected to the rapier loom body 1, and an anti-slip block is provided at the bottom of the base 2. The anti-slip block is made of rubber material, which improves the anti-slip effect of the base 2 after it is placed.

[0028] In this embodiment, the outer surfaces of the rapier loom body 1, the base 2 and the fixed box 14 are all provided with an anti-corrosion layer, and the anti-corrosion layer is a cold-dip galvanized paint layer, which improves the durability of the device itself.

[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving and efficient rapier loom, characterized in that: The invention comprises a rapier loom body (1) having a base (2) arranged at the bottom end thereof, a mounting frame (3) arranged at the top of one side of the base (2), a dust cover (4) arranged at one side of the bottom end of the mounting frame (3), a connecting pipe (5) arranged at the top of the mounting frame (3), one end of the connecting pipe (5) being connected to the dust cover (4), a transmission shaft (6) arranged at the middle of the rapier loom body (1), a speed regulating box (8) arranged at one side of the rapier loom body (1), a driven gear (7) arranged at one end of the transmission shaft (6), the driven gear (7) being located in the speed regulating box (8), a transmission rod (11) arranged in the speed regulating box (8), a driving gear (12) and an encoder (13) arranged on the transmission rod (11), a stepping motor (9) arranged at one side of the speed regulating box (8), the output end of the stepping motor (9) being connected to the transmission rod (11), the driven gear (7) and the driving gear (7) being connected to the driving gear (7). (12) is a meshing connection, a speed controller (10) is arranged on one side of the speed regulating box (8), a fixed box (14) is arranged on the rear side of the rapier loom body (1), a dust collector (18) is arranged on the top of the fixed box (14), and the other end of the connecting pipe (5) is connected to the dust collector (18), a pump body (15) is arranged on one side of the fixed box (14), a water guide pipe (16) is arranged on the pump body (15), a water tank (19) is arranged at the bottom end of the fixed box (14), a filter screen (20) is arranged in the fixed box (14), a movable plate (17) is arranged on one side of the fixed box (14), and the movable plate (17) is connected to the filter screen (20), a fixed pipe (21) is arranged on the top of the fixed box (14), an atomizing nozzle (22) is arranged on the fixed pipe (21), and one end of the water guide pipe (16) passes through the fixed box (14) and is connected to the fixed pipe (21).

2. The energy-saving and efficient rapier loom according to claim 1, characterized in that: The filter screen (20) is slidably connected to the fixed box (14), and the filter screen (20) is made of stainless steel.

3. The energy-saving and efficient rapier loom according to claim 2, characterized in that: The filter screen (20) is fixedly connected to the movable plate (17); a handle is provided on one side of the movable plate (17); and the movable plate (17) is bolted to the fixed box (14).

4. The energy-saving and efficient rapier loom according to claim 3, characterized in that: A plurality of atomizing nozzles (22) are provided and are evenly arranged on the fixed pipe (21).

5. The energy-saving and efficient rapier loom according to claim 4, characterized in that: The base (2) is fixedly connected to the rapier loom body (1); an anti-sliding block is provided at the bottom of the base (2); the anti-sliding block is made of rubber.

6. The energy-saving and efficient rapier loom according to claim 5, characterized in that: An anti-corrosion layer is provided on the external surfaces of the rapier loom body (1), the base (2) and the fixed box (14), and the anti-corrosion layer is a cold-dip galvanized paint layer.

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