Semi-automatic control pure cotton thread mercerizing machine

Abstract

The utility model relates to the technical field of cotton thread processing, and discloses a semi-automatic control pure cotton thread mercerizing machine which comprises a machine body, the lower end of the machine body is fixedly connected with a recycling box, the upper end of the recycling box is fixedly connected with a filtering box, a recycling pipe is fixedly connected between the filtering box and the machine body, and an electromagnetic control valve is fixedly arranged on the recycling pipe. A filter screen plate and an activated carbon filter plate are arranged on the upper portion and the lower portion in the filter box correspondingly, and a water pump is fixedly arranged on one side of the recycling box. According to the utility model, the filter screen plate and the activated carbon filter plate are arranged in the filter box, so that the used alkali liquor can be filtered and purified, and when the alkali liquor needs to be used again, the filtered and purified treatment liquor can be put into the machine body only by starting the water pump, so that the recycling is realized; and the filter screen plate and the activated carbon filter plate can be quickly disassembled and assembled, so that personnel can regularly maintain the filter screen plate and the activated carbon filter plate conveniently, and the filtering and purifying effects are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton thread processing, in particular to a semi-automatic controlled pure cotton thread mercerizing machine. Background Art

[0002] In order to meet the brightness and increase the strength of pure cotton thread, meet the production of high-end pure cotton sewing thread, and meet the international market needs for jewelry thread with less hairiness and good brightness, relevant mercerizing machines will be used in the production and processing of cotton thread for corresponding treatment. Among them, semi-automatic pure cotton thread mercerizing machines may require more manual intervention and monitoring than fully automatic machines, but are relatively flexible and suitable for small batch production.

[0003] In traditional semi-automatic controlled pure cotton thread mercerizing machines, used concentrated caustic soda liquid usually cannot be directly recycled and is not easy to recycle. The used concentrated caustic soda liquid often needs to be collected and transferred to other devices for filtration and purification. This results in the need for more manpower and material resources, and cannot be used quickly, affecting processing efficiency. Therefore, technical personnel in this field provide a semi-automatic controlled pure cotton thread mercerizing machine to solve the problems raised in the above background technology. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art, and the proposed semi-automatic controlled pure cotton thread mercerizing machine can, when in use, open the electromagnetic control valve to allow the used alkali liquid to be discharged into the filter box through the recovery pipe, and pass through the filter mesh plate and the activated carbon filter plate in turn, so that the fiber fragments and pollutants remaining in the alkali liquid are fully filtered and purified. When it needs to be used again, it only needs to start the water pump and pass through the provided suction pipe and discharge pipe to put the filtered and purified treated liquid into the machine body, so as to realize recycling and utilization, and the operation is convenient and quick.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a semi-automatic controlled pure cotton thread mercerizing machine, comprising a machine body, a recovery box is fixedly connected to the lower end of the machine body, a filter box is fixedly connected to the upper end of the recovery box, a recovery pipe is fixedly connected between the filter box and the machine body, an electromagnetic control valve is fixedly arranged on the recovery pipe, a filter screen plate and an activated carbon filter plate are respectively arranged at the upper and lower parts of the filter box, a water pump is fixedly arranged on one side of the recovery box, and a pH meter is fixedly arranged on the other side of the recovery box;

[0006] The front end of the filter box is provided with a pull-out groove near the upper and lower parts, the front ends of the filter screen plate and the activated carbon filter plate are fixedly connected with a pull-out plate, the upper inner walls of the two pull-out grooves are provided with a reset groove, the insides of the two reset grooves are movably provided with a reset block, a plurality of reset springs are fixedly connected between the two reset blocks and the opposite ends of the corresponding reset grooves, the upper ends of the two pull-out plates are provided with a fixed groove, and the two reset blocks are clamped in the corresponding fixed grooves;

[0007] Through the above technical scheme, by arranging a filter screen plate and an activated carbon filter plate in the filter box, the used alkali liquid can be filtered and purified, and when it needs to be used again, the filtered and purified treatment liquid can be put into the machine body by simply starting the water pump to achieve recycling. By arranging a reset block, a reset spring and a fixing groove, the filter screen plate and the activated carbon filter plate can be quickly disassembled and assembled, which is convenient for personnel to regularly perform maintenance and treatment on them to ensure the filtering and purification effect.

[0008] Furthermore, an electric telescopic rod is fixedly arranged at the front and rear of one side of the filter box, a telescopic slot is opened at the upper part of the inner wall of one side of the filter box, the output ends of the two electric telescopic rods pass through the filter box to the telescopic slot and are fixedly connected with a brush, a cleaning slot is opened at the lower inner wall of the telescopic slot, a cleaning tooth plate is fixedly connected to the lower inner wall of the cleaning slot, and the brush is arranged in contact with the cleaning tooth plate;

[0009] Through the above technical scheme, by providing a scrub brush, when using the filter screen, the scrub brush can be controlled by starting the electric telescopic rod to sweep back and forth on the filter screen, so that fiber fragments and impurities can be swept away, maintaining good fluidity of the filter screen, and by providing a cleaning tooth plate, when the scrub brush passes through the cleaning tooth plate, the fiber fragments and impurities adhered to the scrub brush can be intercepted, thereby maintaining the cleaning effect of the scrub brush.

[0010] Furthermore, guide grooves are provided on both sides of the inner walls of the rear ends of the two drawing grooves, and guide blocks are fixedly connected to both sides of the filter screen plate and the activated carbon filter plate, and the plurality of guide blocks are slidably arranged in the corresponding guide grooves;

[0011] Through the above technical solution, by providing the guide groove and the guide block, the filter screen plate and the activated carbon filter plate can be effectively limited and supported.

[0012] Furthermore, the front inner walls of the two reset grooves are provided with a toggle groove, the front ends of the two reset blocks are fixedly connected with a toggle block, and the two toggle blocks are movably arranged in the corresponding toggle grooves;

[0013] According to the technical solution, by providing the toggle groove and the toggle block, the reset block can be moved by moving the toggle block.

[0014] Furthermore, a liquid extraction pipe is fixedly connected between the water pump and the recovery tank, and a liquid discharge pipe is fixedly connected between the water pump and the machine body;

[0015] Through the above technical solution, by providing a liquid suction pipe and a liquid discharge pipe, the filtered and purified treatment liquid can be put into the machine body.

[0016] Furthermore, the front end of the recovery box is fixedly connected with a replenishment port, and the rear end of the recovery box is fixedly connected with a drainage port;

[0017] According to the above technical scheme, by providing a replenishment port, when the pH meter detects that the pH value of the concentrated caustic soda solution has changed, acid or alkali can be added through the replenishment port as needed to adjust the pH value so that it is maintained within an appropriate range, and by providing a drain port, the alkali solution can be discharged.

[0018] Furthermore, the two pull-out plates are movably arranged in the corresponding pull-out grooves;

[0019] Through the above technical solution, by movably arranging the two pull-out plates in the corresponding pull-out grooves, the pull-out plates can be easily moved to realize the installation and removal of the filter screen plate and the activated carbon filter plate.

[0020] Furthermore, the recovery box and the filter box are connected to each other;

[0021] Through the above technical solution, the recovery box and the filter box are connected to each other, so that the treated liquid after filtering and purification can be discharged into the recovery box for storage.

[0022] The utility model has the following beneficial effects:

[0023] 1. The semi-automatic controlled pure cotton thread mercerizing machine proposed by the utility model can, when in use, discharge the used alkali liquid into the filter box through the recovery pipe by opening the electromagnetic control valve, and pass through the filter screen plate and the activated carbon filter plate in turn, so that the fiber fragments and polluting impurities remaining in the alkali liquid are fully filtered and purified, and in this process, the plate brush can be controlled by starting the electric telescopic rod to sweep back and forth on the filter screen plate, so that the fiber fragments and impurities can be swept away, and the good fluidity of the filter screen plate can be maintained. At the same time, the alkali liquid in the recovery box can be tested by the provided pH meter to see if the pH value of the alkali liquid changes, so that acid or alkali can be added as needed to adjust the pH value to keep it within an appropriate range, and when it needs to be used again, the filtered and purified treated liquid can be put into the machine body by starting the water pump, so as to realize recycling and utilization, and the operation is convenient and quick.

[0024] 2. The semi-automatic controlled pure cotton thread mercerizing machine proposed in the utility model can use the filter screen plate and the activated carbon filter plate by moving the toggle block to make the reset block disengage from the fixed groove, thereby releasing the fixing restriction on the filter screen plate and the activated carbon filter plate, so that the filter screen plate and the activated carbon filter plate can be removed, making it convenient for personnel to perform regular maintenance and treatment on them to ensure the filtering and purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is an axonometric diagram of the semi-automatic controlled pure cotton thread mercerizing machine proposed in the utility model;

[0026] Figure 2 It is a partial front section schematic diagram of the semi-automatic controlled pure cotton thread mercerizing machine proposed by the utility model;

[0027] Figure 3 for Figure 2 A schematic diagram of the structure enlargement at the center A;

[0028] Figure 4 It is a partial top-sectional schematic diagram of the semi-automatic controlled pure cotton thread mercerizing machine proposed by the utility model;

[0029] Figure 5 It is a partial side section schematic diagram of the filter box of the semi-automatic control pure cotton thread mercerizing machine proposed by the utility model;

[0030] Figure 6 for Figure 5 A magnified schematic diagram of the structure at point B in the middle.

[0031] Legend:

[0032] 1. Machine body; 2. Recovery box; 3. Filter box; 4. Recovery pipe; 5. Solenoid control valve; 6. Filter screen; 7. Activated carbon filter plate; 8. Water pump; 9. Extraction pipe; 10. Drain pipe; 11. Electric telescopic rod; 12. Telescopic slot; 13. Plate brush; 14. Cleaning slot; 15. Cleaning tooth plate; 16. Guide block; 17. Guide slot; 18. Pull-out slot; 19. Reset slot; 20. Reset block; 21. Reset spring; 22. Pull-out plate; 23. Fixed slot; 24. Toggle slot; 25. Toggle block; 26. pH meter; 27. Refill port; 28. Drain port. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the specific implementation of the utility model to clearly and completely describe the technical solutions in the specific implementation of the utility model. Obviously, the specific implementation described is only a part of the specific implementation of the utility model, not all of the specific implementation. Based on the specific implementation of the utility model, all other specific implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-6 The utility model provides a specific implementation method: a semi-automatic controlled pure cotton thread mercerizing machine, including a machine body 1, a recovery box 2 is fixedly connected to the lower end of the machine body 1, a filter box 3 is fixedly connected to the upper end of the recovery box 2, a recovery pipe 4 is fixedly connected between the filter box 3 and the machine body 1, an electromagnetic control valve 5 is fixedly arranged on the recovery pipe 4, a filter screen plate 6 and an activated carbon filter plate 7 are respectively arranged at the upper and lower parts of the filter box 3, the recovery box 2 and the filter box 3 are connected, and the recovery box 2 and the filter box 3 are connected to each other, so as to filter the processed cotton after filtration and purification. The liquid is discharged into the recovery box 2 for storage. An electric telescopic rod 11 is fixedly arranged at the front and rear of one side of the filter box 3. A telescopic groove 12 is opened at the upper part of the inner wall of one side of the filter box 3. The output ends of the two electric telescopic rods 11 penetrate the filter box 3 to the telescopic groove 12 and are fixedly connected with a brush 13. A cleaning groove 14 is opened on the inner wall of the lower end of the telescopic groove 12. A cleaning tooth plate 15 is fixedly connected to the inner wall of the lower end of the cleaning groove 14. The brush 13 and the cleaning tooth plate 15 are contacted. By providing the brush 13, when the filter screen plate 6 is used, it can be started The electric telescopic rod 11 controls the scrub brush 13 to sweep back and forth on the filter screen plate 6, so that fiber fragments and impurities can be swept away, and the filter screen plate 6 can maintain good fluidity. The cleaning tooth plate 15 is provided, and when the scrub brush 13 passes through the cleaning tooth plate 15, the fiber fragments and impurities adhered to the scrub brush 13 can be intercepted, thereby maintaining the cleaning effect of the scrub brush 13. A water pump 8 is fixedly provided on one side of the recovery box 2, and a pH meter 26 is fixedly provided on the other side of the recovery box 2. A liquid extraction pipe 9 is fixedly connected between the water pump 8 and the recovery box 2. The water pump 8 and the machine A drain pipe 10 is fixedly connected between the body 1, and the liquid extraction pipe 9 and the drain pipe 10 are provided so as to put the filtered and purified treated liquid into the body 1. The front end of the recovery box 2 is fixedly connected with a replenishment port 27, and the rear end of the recovery box 2 is fixedly connected with a drain port 28. By providing the replenishment port 27, when the pH value of the concentrated caustic soda solution is detected to have changed by the pH measuring instrument 26, acid or alkali can be added through the replenishment port 27 as needed to adjust the pH value so as to keep it within an appropriate range. By providing the drain port 28, the alkali solution can be discharged;

[0035] The front end of the filter box 3 is provided with a pull-out groove 18 near the upper and lower parts, and the inner walls of the rear ends of the two pull-out grooves 18 are provided with guide grooves 17 on both sides. The filter screen plate 6 and the activated carbon filter plate 7 are fixedly connected with guide blocks 16 on both sides, and multiple guide blocks 16 are slidably arranged in the corresponding guide grooves 17. By providing the guide grooves 17 and the guide blocks 16, the filter screen plate 6 and the activated carbon filter plate 7 can be effectively limited and supported. The front ends of the filter screen plate 6 and the activated carbon filter plate 7 are fixedly connected with a pull-out plate 22, and the two pull-out plates 22 are movably arranged in the corresponding pull-out grooves 18. By movably arranging the two pull-out plates 22 in the corresponding pull-out grooves 18, it is convenient to move the pull-out plates 22, so as to realize the filter screen plate 6 and the activated carbon filter. For the installation and removal of the filter plate 7, a reset groove 19 is provided on the inner wall of the upper end of the two pull-out grooves 18, and a reset block 20 is movably provided inside the two reset grooves 19. A plurality of reset springs 21 are fixedly connected between the two reset blocks 20 and the opposite end of the corresponding reset grooves 19. A fixed groove 23 is provided on the upper end of the two pull-out plates 22, and the two reset blocks 20 are snap-fitted in the corresponding fixed grooves 23. A toggle groove 24 is provided on the inner wall of the front end of the two reset grooves 19, and a toggle block 25 is fixedly connected to the front end of the two reset blocks 20. The two toggle blocks 25 are movably provided in the corresponding toggle grooves 24. By providing the toggle groove 24 and the toggle block 25, the reset block 20 can be moved by moving the toggle block 25.

[0036] Working principle: After the pure cotton thread is mercerized by using the device, the used alkali solution can be discharged into the filter box 3 through the recovery pipe 4 by opening the electromagnetic control valve 5, and then pass through the filter screen plate 6 and the activated carbon filter plate 7 in turn, so that the fiber fragments and pollutants remaining in the alkali solution are fully filtered and purified, and in this process, the electric telescopic rod 11 can be started to control the plate brush 13 to sweep back and forth on the filter screen plate 6, so that the fiber fragments and impurities can be swept away, and the good flowability of the filter screen plate 6 can be maintained, and the cleaning tooth plate 15 is provided, and then when the plate brush 13 passes through the cleaning tooth plate 15, the fiber fragments and impurities adhered to the plate brush 13 can be intercepted, so as to maintain the cleaning effect of the plate brush 13, and then the filtered and purified alkali solution flows to the recovery The pH value of the alkali solution can be detected in the box 2 through the provided pH meter 26 to see if it changes. Acid or alkali can be added through the replenishing port 27 as needed to adjust the pH value so that it remains within an appropriate range. When it needs to be used again, the filtered and purified treated liquid can be put into the machine body 1 through the provided suction pipe 9 and discharge pipe 10 by starting the water pump 8 to achieve recycling. As for the use of the filter screen plate 6 and the activated carbon filter plate 7, the reset block 20 can be disengaged from the fixed groove 23 by moving the toggle block 25, thereby releasing the fixing restriction on the filter screen plate 6 and the activated carbon filter plate 7, so that the filter screen plate 6 and the activated carbon filter plate 7 can be removed, which is convenient for personnel to regularly perform maintenance on them and ensure the filtering and purification effect.

[0037] Finally, it should be noted that the above is only a preferred specific implementation method of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned specific implementation methods, those skilled in the art can still modify the technical solutions recorded in the aforementioned specific implementation methods, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-automatic controlled pure cotton thread mercerizing machine, comprising a machine body (1), characterized in that: The lower end of the machine body (1) is fixedly connected to a recovery box (2), the upper end of the recovery box (2) is fixedly connected to a filter box (3), a recovery pipe (4) is fixedly connected between the filter box (3) and the machine body (1), an electromagnetic control valve (5) is fixedly arranged on the recovery pipe (4), a filter screen plate (6) and an activated carbon filter plate (7) are respectively arranged at the upper and lower parts of the filter box (3), a water pump (8) is fixedly arranged on one side of the recovery box (2), and a pH meter (26) is fixedly arranged on the other side of the recovery box (2); The front end of the filter box (3) is provided with a pull-out groove (18) near the upper and lower parts, the front ends of the filter screen plate (6) and the activated carbon filter plate (7) are fixedly connected with a pull-out plate (22), the upper inner walls of the two pull-out grooves (18) are provided with a reset groove (19), the interiors of the two reset grooves (19) are movably provided with a reset block (20), a plurality of reset springs (21) are fixedly connected between the two reset blocks (20) and the opposite ends of the corresponding reset grooves (19), the upper ends of the two pull-out plates (22) are provided with a fixed groove (23), and the two reset blocks (20) are snap-fitted in the corresponding fixed grooves (23).

2. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: An electric telescopic rod (11) is fixedly arranged at the front and rear of one side of the filter box (3); a telescopic slot (12) is provided at the upper part of the inner wall of one side of the filter box (3); the output ends of the two electric telescopic rods (11) pass through the filter box (3) to the telescopic slot (12) and are fixedly connected to a scrub brush (13); a cleaning slot (14) is provided on the inner wall at the lower end of the telescopic slot (12); a cleaning tooth plate (15) is fixedly connected to the inner wall at the lower end of the cleaning slot (14); and the scrub brush (13) and the cleaning tooth plate (15) are arranged in contact with each other.

3. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: Guide grooves (17) are provided on both sides of the inner walls at the rear ends of the two drawing grooves (18), and guide blocks (16) are fixedly connected to both sides of the filter screen plate (6) and the activated carbon filter plate (7), and a plurality of guide blocks (16) are slidably arranged in corresponding guide grooves (17).

4. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: The front end inner walls of the two reset grooves (19) are both provided with a toggle groove (24), the front ends of the two reset blocks (20) are both fixedly connected with a toggle block (25), and the two toggle blocks (25) are both movably arranged in the corresponding toggle grooves (24).

5. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: A liquid extraction pipe (9) is fixedly connected between the water pump (8) and the recovery box (2), and a liquid discharge pipe (10) is fixedly connected between the water pump (8) and the machine body (1).

6. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: The front end of the recovery box (2) is fixedly connected with a replenishment port (27), and the rear end of the recovery box (2) is fixedly connected with a liquid discharge port (28).

7. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: The two drawer plates (22) are both movably arranged in the corresponding drawer grooves (18).

8. The semi-automatic controlled pure cotton thread mercerizing machine according to claim 1, characterized in that: The recovery box (2) and the filter box (3) are arranged in a continuous manner.

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