Industrialized formwork-free lightweight aggregate prefabricated eave gutter retaining wall floor slab

By adopting industrial stand-free formwork light aggregate prefabricated gutter retaining wall floor slabs in prefabricated buildings, using the connection design of floor form frames and retaining wall form frames and steel plate mesh structures, the complexity and safety problems of cast-in-place construction are solved. Improve construction efficiency and safety.

CN222227630UActive Publication Date: 2024-12-24ZHIMAIDE CO LTD
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Patent Information

Application Number
CN202420365463.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-27
Publication Date
2024-12-24
Estimated Expiration
2034-02-27

AI Technical Summary

Technical Problem

In prefabricated buildings, the cast-in-place construction process of the outer retaining wall on the top eaves gutter is complex, with low efficiency and poor safety, and requires on-site binding of steel bars and setting up formwork.

Method used

The industrialized supporting mold-free light aggregate prefabricated gutter retaining wall floor slabs are connected by connecting parts, and the inner prefabricated steel bar frame is covered with steel plate mesh to form a wall filling cavity. It is prefabricated as an integrated structure in the factory, and light aggregate concrete is directly poured on site without supporting molds.

Benefits of technology

It improves construction efficiency, shortens construction cycle, improves construction safety, and realizes simple integrated design and construction of floor slabs and eaves retaining walls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an industrial formwork-free lightweight aggregate prefabricated eave gutter retaining wall floor slab which comprises a floor slab formwork frame and a retaining wall formwork frame, and the floor slab formwork frame and the retaining wall formwork frame are connected through a connecting piece. Steel bar frameworks are prefabricated in the floor slab mold frame and the retaining wall mold frame respectively. The inner side and the outer side of the retaining wall mold frame are coated with steel screens respectively, the retaining wall mold frame and the steel screens jointly define a wall filling cavity, and a sprue gate communicated with the wall filling cavity is formed in the upper portion of the retaining wall mold frame. Lightweight aggregate concrete is poured into the floor slab mold frame and the retaining wall mold frame respectively. The prefabricated eave gutter retaining wall is reasonable in structural design, the floor and the eave gutter retaining wall are directly prefabricated into an integrated structure in a factory, formwork erecting is not needed during pouring operation or site construction of the eave gutter retaining wall through the design of the retaining wall formwork frame and the steel screen, construction efficiency is improved, the construction period is shortened, meanwhile, construction safety is good, and the prefabricated eave gutter retaining wall is suitable for being applied and popularized in prefabricated buildings.
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Description

Technical Field

[0001] The utility model belongs to the technical field of assembled buildings, and in particular relates to an industrialized formwork-free light aggregate prefabricated eaves gutter retaining wall floor slab. Background Art

[0002] During the construction of prefabricated buildings, the outer retaining wall of the eaves gutter on the top floor is currently mostly constructed in a cast-in-place form. Steel bars are reserved on the prefabricated floor slabs or cast-in-place floor slabs on the outer retaining wall of the eaves gutter. After the prefabricated floor slabs on the top floor are installed, it is necessary to tie the steel bars on site and support the retaining wall formwork before pouring to form the outer retaining wall of the eaves gutter. The entire construction process is complicated, the construction efficiency is low, and the safety is also poor. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide an industrialized formwork-free light aggregate prefabricated eaves gutter retaining wall floor slab which adopts an integrated design for the floor slab and the eaves gutter retaining wall and is simple and convenient to construct.

[0004] In order to solve the above technical problems, the technical solution of the utility model is: an industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall floor slab, including a floor slab formwork and a retaining wall formwork, the floor slab formwork and the retaining wall formwork are connected by connecting parts; the floor slab formwork and the retaining wall formwork are respectively prefabricated with a steel skeleton; the inner and outer sides of the retaining wall formwork are respectively covered with steel plate mesh, the retaining wall formwork and the steel plate mesh are jointly enclosed to form a wall filling cavity, and a pouring port connected to the wall filling cavity is opened on the upper part of the retaining wall formwork; lightweight aggregate concrete is poured in the floor slab formwork and the retaining wall formwork.

[0005] As a preferred technical solution, the floor slab formwork is formed by enclosing two transverse cold-bent thin-walled steel sections and two longitudinal cold-bent thin-walled steel sections.

[0006] As a preferred technical solution, structural grooves are respectively formed inwardly on the outer side walls of the transverse cold-bent thin-walled steel sections and the longitudinal cold-bent thin-walled steel sections.

[0007] As a preferred technical solution, there are two structural grooves which are arranged vertically and horizontally.

[0008] As a preferred technical solution, the steel skeleton in the floor slab formwork and the steel skeleton in the retaining wall formwork have interconnected steel bars.

[0009] As a preferred technical solution, the connecting member includes a transverse connecting plate and a longitudinal connecting plate. The transverse connecting plate and the longitudinal connecting plate are an integral structure. Vertical connecting plates are welded on both sides of the transverse connecting plate. The transverse connecting plate, the longitudinal connecting plate and the vertical connecting plate are respectively provided with connecting holes.

[0010] Due to the adoption of the above technical scheme, the utility model has the following beneficial effects: the floor slab formwork and the retaining wall formwork are connected by connecting parts, and steel bar skeletons are prefabricated in the floor slab formwork and the retaining wall formwork respectively, and the inner and outer sides of the retaining wall formwork are respectively covered with steel plate mesh, and the retaining wall formwork and the steel plate mesh are jointly enclosed to form a wall filling cavity, and a pouring port connected to the wall filling cavity is opened on the upper part of the retaining wall formwork; lightweight aggregate concrete is poured in the floor slab formwork and the retaining wall formwork respectively, so that the floor slab and the eaves gutter retaining wall are directly prefabricated into an integrated structure in the factory, and through the design of the retaining wall formwork and the steel plate mesh, no formwork is required during the pouring operation of the eaves gutter retaining wall or on-site construction, which is conducive to improving construction efficiency, shortening the construction period, and ensuring construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.

[0012] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;

[0013] Figure 2 It is a schematic diagram of the main structure of an embodiment of the utility model;

[0014] Figure 3 yes Figure 2 A partial enlarged view of point I in the middle;

[0015] Figure 4 It is a schematic diagram of the top view of the structure of an embodiment of the utility model;

[0016] Figure 5 It is a partial structural schematic diagram of an embodiment of the utility model;

[0017] Figure 6 It is a schematic diagram of the top view of the connecting member in the embodiment of the utility model;

[0018] Figure 7 It is a side structural schematic diagram of the connecting piece in the embodiment of the utility model. DETAILED DESCRIPTION

[0019] The present invention is further described below in conjunction with the accompanying drawings and examples. In the following detailed description, only certain exemplary embodiments of the present invention are described by way of illustration. Needless to say, those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and descriptions are illustrative in nature and are not intended to limit the scope of protection of the claims.

[0020] like Figures 1 to 4As shown, the industrialized formwork-free light aggregate prefabricated eaves gutter retaining wall floor slab includes a floor slab formwork 10 and a retaining wall formwork 20, and the floor slab formwork 10 and the retaining wall formwork 20 are connected by a connector 30; the floor slab formwork 10 and the retaining wall formwork 20 are respectively prefabricated with a steel skeleton 40, and the steel skeleton 40 is formed by binding a plurality of transverse steel bars and longitudinal steel bars; the inner and outer sides of the retaining wall formwork 20 are respectively covered with steel plate mesh 50, and the retaining wall formwork 20 and the steel plate mesh 50 are enclosed together to form a wall filling cavity, and a pouring port 21 connected to the wall filling cavity is opened on the upper part of the retaining wall formwork 20, and light aggregate concrete can be poured into the wall filling cavity of the retaining wall formwork from the pouring port 21. Since the floor slab formwork 10 is horizontally arranged, there is no need to cover the upper and lower surfaces with steel plate mesh. When pouring light aggregate concrete, it is only necessary to lay a layer of isolation membrane at the bottom of the floor slab formwork 10, and the upper part is smoothed after being poured.

[0021] refer to Figure 5 The steel skeleton in the floor slab formwork 10 and the steel skeleton in the retaining wall formwork 20 have a plurality of interconnected steel bars 41, which play a role of sharing and connecting in the two skeletons. After pouring lightweight aggregate concrete, the overall structural strength of the floor slab and the eaves gutter retaining wall can be improved.

[0022] refer to Figure 1 The floor formwork 10 is composed of two transverse cold-bent thin-walled steel sections 11 and two longitudinal cold-bent thin-walled steel sections 12. Figure 3 , the outer side walls of the transverse cold-bent thin-walled steel 11 and the longitudinal cold-bent thin-walled steel 12 are respectively concavely formed with structural grooves 13. The structural grooves 13 are preferably two and are arranged in an upper and lower distribution. By providing the structural grooves 13, on the one hand, the strength of the cold-bent thin-walled steel body can be improved, and on the other hand, water-swellable rubber strips and sound insulation rubber strips can be embedded in the grooves to ensure the sealing when adjacent floor slabs are assembled and spliced. The bottom of the retaining wall formwork 20 shares a transverse cold-bent thin-walled steel with the floor slab formwork 10, and the two sides and top of the retaining wall formwork 20 are also made of cold-bent thin-walled steel.

[0023] refer to Figure 6 and Figure 7The connecting member 30 includes a transverse connecting plate 31 and a longitudinal connecting plate 32. The transverse connecting plate 31 and the longitudinal connecting plate 32 are an integral structure. Vertical connecting plates 33 are welded to both sides of the transverse connecting plate 31. Reinforcing ribs 34 are arranged between the vertical connecting plates 33 on both sides. Connecting holes 35 are respectively opened on the transverse connecting plate 31, the longitudinal connecting plate 32 and the vertical connecting plate 33. In this way, the transverse connecting plate 31 is fixedly connected to the transverse cold-bent thin-walled steel 11 of the floor formwork 10, the longitudinal connecting plate 32 is fixedly connected to the longitudinal cold-bent thin-walled steel 12 of the floor formwork 10, and the vertical connecting plates 33 on both sides are fixedly connected to the retaining wall formwork 20, thereby realizing a reliable and stable connection between the floor formwork 10 and the retaining wall formwork 20, and the structural design is simple and reliable.

[0024] The structural design of the utility model is simple and reasonable. The floor slab and the eaves gutter retaining wall are directly prefabricated into an integrated structure in the factory. Through the design of the retaining wall formwork frame and the steel plate mesh, no formwork is required during the pouring operation of the eaves gutter retaining wall or on-site construction, which is beneficial to improving construction efficiency and shortening the construction period. At the same time, the construction safety is good and it is suitable for promotion and application in prefabricated buildings.

[0025] The above description is only an illustrative embodiment of the present invention and is not intended to limit the scope of the present invention. Any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present invention shall fall within the scope of protection of the present invention.

Claims

1. Industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab, characterized by: It includes a floor formwork and a retaining wall formwork, which are connected by connecting parts; the floor formwork and the retaining wall formwork are respectively prefabricated with steel frame skeletons; the inner and outer sides of the retaining wall formwork are respectively covered with steel plate mesh, the retaining wall formwork and the steel plate mesh are jointly enclosed to form a wall filling cavity, and a pouring port connected to the wall filling cavity is opened on the upper part of the retaining wall formwork; lightweight aggregate concrete is poured in the floor formwork and the retaining wall formwork.

2. The industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab according to claim 1, characterized in that: The floor slab formwork is formed by enclosing two transverse cold-bent thin-walled steel sections and two longitudinal cold-bent thin-walled steel sections.

3. The industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab according to claim 2, characterized in that: The outer side walls of the transverse cold-bent thin-walled steel section and the longitudinal cold-bent thin-walled steel section are respectively formed with structural grooves inwardly.

4. The industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab according to claim 3, characterized in that: The structure grooves are in two rows and are arranged in an upper and lower distribution.

5. The industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab according to claim 1, characterized in that: The steel bar skeleton in the floor slab formwork and the steel bar skeleton in the retaining wall formwork have commonly connected steel bars.

6. The industrialized formwork-free lightweight aggregate prefabricated eaves gutter retaining wall slab according to any one of claims 1 to 5, characterized in that: The connecting piece includes a transverse connecting plate and a longitudinal connecting plate. The transverse connecting plate and the longitudinal connecting plate are an integrated structure. Vertical connecting plates are welded to both sides of the transverse connecting plate. The transverse connecting plate, the longitudinal connecting plate and the vertical connecting plate are respectively provided with connecting holes.