Induction type heading machine early warning protection structure

By integrating inductive protection structure on the boring machine, the thermal light control sensor and acousto-optical signal device can be used to achieve safety monitoring and automatic shutdown of the boring machine, which solves the safety hazards of the boring machine and improves safety and maintenance convenience.

CN222228544UInactive Publication Date: 2024-12-24SHANXI POLY YUFENG COAL IND CO LTD
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Patent Information

Application Number
CN202420840601.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-24
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The excavator has a major safety hazard during its work process, and it is impossible to sense personnel entry in time, resulting in high accident risk and manual vigilance is arbitrary and inconsistency.

Method used

A warning protection structure of induction boring machine is designed, including a protection mechanism and limiting component. Thermal light control sensor probe and acousto-optical signaling device are used to issue an alarm through infrared heat detection and shut down the excavator. The limiting component is convenient for sensors. disassembly and maintenance.

Benefits of technology

Effectively prevent human injury accidents from being carried out by the tunneling machine, improve safety and reliability and ease of use, simplify the maintenance and replacement of sensors, and enhance the practicality of the tunneling machine.

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Abstract

The utility model relates to an induction type heading machine early warning protection structure which comprises a heading machine body, the left side of the heading machine body is fixedly connected with a protection plate, a protection mechanism is arranged on the heading machine body, and two limiting assemblies are arranged on the left side of the heading machine body. The protection mechanism comprises an acousto-optic annunciator fixedly installed on the left side of the heading machine body, the left side of the heading machine body is fixedly connected with two fixing plates, motors are fixedly installed on the front faces of the fixing plates, output shafts of the motors are fixedly connected with threaded rods, and the outer sides of the threaded rods are in threaded connection with movable blocks. According to the induction type heading machine early-warning protection structure, by arranging the protection mechanism, a heading machine has a protection function, the effect of protecting workers is achieved, and therefore the accident that the heading machine hurts people is effectively prevented, the safety and reliability degree is improved, use of a user is facilitated, and the practicability of the heading machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical safety protection, in particular to an induction-type early warning protection structure for a tunnel boring machine. Background Art

[0002] A roadheader is a machine used to dig tunnels under flat ground. There are many types of roadheaders: according to the operating object, they are divided into ordinary machines and tunnel boring machines; according to the operating mode, they are divided into open roadheaders and shield roadheaders. Working mode: It is mainly composed of a traveling mechanism, a working mechanism, a loading mechanism and a transfer mechanism. As the traveling mechanism moves forward, the cutting head in the working mechanism continuously breaks up the rock and transports the broken rock away. It has the advantages of safety, high efficiency and good tunnel quality, but it is expensive, has a complex structure and suffers large losses.

[0003] The tunnel boring machine used in underground coal mines has a great safety hazard during its operation because the cutting head, i.e., the "gun head", is in a state of moving left and right, and the tunnel boring machine is often in a forward and backward state. The risk value is very high and it is very easy to cause harm to personnel. From a system perspective, the tunnel boring machine itself has defects and cannot sense the entry of personnel in a timely and rapid manner. At the same time, it cannot stop working immediately due to the misinterpretation of other personnel. It can be said that there is an insurmountable hidden danger. In addition, there is a kind of arbitrariness and inaccuracy in the manual setting of alarms. Therefore, an induction-type tunnel boring machine early warning protection structure is proposed to solve the above-mentioned problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides an inductive tunnel boring machine early warning protection structure, which has the advantages of effectively preventing the occurrence of tunnel boring machine injury accidents, and solves the problem that the tunnel boring machine is often in a forward or backward state, which poses a major safety hazard, has a high risk value, and is very likely to cause personal injury.

[0005] To achieve the above object, the utility model provides the following technical solutions: an induction type tunnel boring machine early warning protection structure, comprising a tunnel boring machine body, a protective plate is fixedly connected to the left side of the tunnel boring machine body, a protection mechanism is arranged on the tunnel boring machine body, and two limit assemblies are arranged on the left side of the tunnel boring machine body;

[0006] The protection mechanism includes an acoustic and visual signal device fixedly installed on the left side of the tunnel boring machine body. Two fixed plates are fixedly connected to the left side of the tunnel boring machine body. A motor is fixedly installed on the front side of the fixed plate. The output shaft of the motor is fixedly connected to a threaded rod. The outer side of the threaded rod is threadedly connected to a movable block. A thermoluminescence control sensor probe is arranged on the front side of the movable block.

[0007] Furthermore, the limit assembly includes a cavity opened inside the movable block, the interior of the cavity is slidably connected to a limit rod, the outer side of the limit rod is sleeved with a limit spring, and the outer side of the limit rod is fixedly connected to a connecting plate.

[0008] Furthermore, a threaded through hole is provided inside the movable block, and the inside of the threaded through hole is threadedly connected to the outside of the threaded rod.

[0009] Furthermore, a guide rod is fixedly connected to one opposite side of the two fixed plates, and the outer side of the guide rod is slidably connected to the outer side of the movable block.

[0010] Furthermore, both left and right sides of the thermoluminescence control sensor probe are provided with limit grooves, and the size of the limit grooves matches the size of the limit rod.

[0011] Furthermore, one side of the limit spring is fixedly connected to the inner wall of the cavity, and one side of the limit spring is fixedly connected to one side of the connecting plate.

[0012] Furthermore, a handle for easy pulling is fixedly connected to the limiting rod.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] 1. The inductive tunnel boring machine early warning protection structure, by setting up a protection mechanism, enables the tunnel boring machine to have a protection function, thereby achieving the effect of protecting the staff, thereby effectively preventing the occurrence of tunnel boring machine injury accidents, thereby improving the safety and reliability, facilitating the use of users, and increasing the practicality of the tunnel boring machine.

[0015] 2. The inductive tunnel boring machine early warning protection structure, by setting a limit component, enables the tunnel boring machine to have a limit function, thereby achieving the effect of limiting the thermoluminescence control sensor probe, thereby facilitating the rapid disassembly of the thermoluminescence control sensor probe, and then facilitating the maintenance and replacement of the thermoluminescence control sensor probe, which is convenient for users to use and improves the practicality of the tunnel boring machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a side view of the structure of the utility model;

[0018] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure in the middle.

[0019] In the figure: 1 tunnel boring machine body, 2 protective plate, 3 sound and light signal device, 4 fixed plate, 5 motor, 6 threaded rod, 7 movable block, 8 thermoluminescence control sensor probe, 9 cavity, 10 limit rod, 11 limit spring, 12 connecting plate, 13 guide rod, 14 handle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-3 An inductive tunnel boring machine early warning protection structure in this embodiment includes a tunnel boring machine body 1, a protective plate 2 fixedly connected to the left side of the tunnel boring machine body 1, a protection mechanism is arranged on the tunnel boring machine body 1, and two limit assemblies are arranged on the left side of the tunnel boring machine body 1.

[0022] The protection mechanism includes an audible and visual signal device 3 fixedly installed on the left side of the tunnel boring machine body 1. Two fixing plates 4 are fixedly connected to the left side of the tunnel boring machine body 1. A guide rod 13 is fixedly connected to the opposite side of the two fixing plates 4. A motor 5 is fixedly installed on the front side of the front fixing plate 4. A threaded rod 6 is fixedly connected to the output shaft of the motor 5. A movable block 7 is threadedly connected to the outer side of the threaded rod 6. A threaded through hole is provided inside the movable block 7. The inside of the threaded through hole is threadedly connected to the outer side of the threaded rod 6. The outer side of the guide rod 13 is slidably connected to the outer side of the movable block 7. A thermoluminescence control sensor probe 8 is provided on the front side of the movable block 7. Limiting grooves are provided on the left and right sides of the thermoluminescence control sensor probe 8.

[0023] In this embodiment, the limiting assembly includes a cavity 9 opened inside the movable block 7, and the cavity 9 is internally slidably connected to a limiting rod 10, the size of the limiting groove is adapted to the size of the limiting rod 10, and a handle 13 for convenient pulling is fixedly connected to the limiting rod 10, and a limiting spring 11 is sleeved on the outer side of the limiting rod 10, and one side of the limiting spring 11 is fixedly connected to the inner wall of the cavity 9, and a connecting plate 12 is fixedly connected to the outer side of the limiting rod 10, and one side of the limiting spring 11 is fixedly connected to one side of the connecting plate 12.

[0024] The working principle of the above embodiment is:

[0025] The induction-type early warning protection structure of the tunnel boring machine is provided with a protection mechanism. When a worker enters the sensing range of the warning area, the infrared heat released by the human body will be immediately detected by the thermoluminescence control sensor probe 8, and the detected infrared heat will be converted into an electrical signal, which will be input into the sound and light signal device 3 to send out a sound and light alarm. After receiving the alarm sound and light signal, the worker quickly leaves the warning area and continues to move forward to trigger the secondary alarm, which is linked with the emergency stop of the tunnel boring machine body 1 to stop the tunnel boring machine body 1 directly, and start the motor 5. The output shaft of the motor 5 drives the threaded rod 6 to rotate, and the threaded rod 6 drives the movable block 7 and the thermoluminescence control sensor probe 8 to move forward and backward. By setting the guide rod 13, the movable block 7 is limited and supported, which increases the safety of the tunnel boring machine. The stability of the thermoluminescence control sensor probe 8 during movement is increased, thereby improving the protection range of the thermoluminescence control sensor probe 8. By setting the protection plate 2, debris can be prevented from causing damage to the thermoluminescence control sensor probe 8 and the sound and light signal device 3. By setting a limit component, the two handles 14 are pulled back to back, and the handles 14 drive the two limit rods 10 to move back to back. At the same time, the connecting plate 12 squeezes the limit spring 11, so that the limit rod 10 is pulled out of the limit groove provided on the thermoluminescence control sensor probe 8, so as to facilitate the rapid disassembly of the thermoluminescence control sensor probe 8, and then facilitate the maintenance and replacement of the thermoluminescence control sensor probe 8, which is convenient for users to use and improves the practicality of the tunnel boring machine.

[0026] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An induction-type early warning protection structure for a tunnel boring machine, comprising a tunnel boring machine body (1), characterized in that: The left side of the tunnel boring machine body (1) is fixedly connected to a protective plate (2), the tunnel boring machine body (1) is provided with a protective mechanism, and the left side of the tunnel boring machine body (1) is provided with two limit assemblies; The protection mechanism comprises an acoustic and optical signal device (3) fixedly mounted on the left side of a tunnel boring machine body (1); two fixing plates (4) are fixedly connected to the left side of the tunnel boring machine body (1); a motor (5) is fixedly mounted on the front side of the fixing plate (4); a threaded rod (6) is fixedly connected to the output shaft of the motor (5); a movable block (7) is threadedly connected to the outer side of the threaded rod (6); and a thermoluminescence control sensor probe (8) is arranged on the front side of the movable block (7).

2. The induction-type early warning protection structure for a tunnel boring machine according to claim 1, characterized in that: The limit assembly comprises a cavity (9) opened inside the movable block (7), the interior of the cavity (9) is slidably connected to a limit rod (10), the outer side of the limit rod (10) is sleeved with a limit spring (11), and the outer side of the limit rod (10) is fixedly connected to a connecting plate (12).

3. The induction-type tunnel boring machine early warning protection structure according to claim 1 is characterized in that: A threaded through hole is provided inside the movable block (7), and the inside of the threaded through hole is threadably connected to the outside of the threaded rod (6).

4. The induction-type tunnel boring machine early warning protection structure according to claim 1 is characterized in that: A guide rod (13) is fixedly connected to one opposite side of the two fixed plates (4), and the outer side of the guide rod (13) is slidably connected to the outer side of the movable block (7).

5. The induction-type tunnel boring machine early warning protection structure according to claim 2 is characterized in that: Limiting grooves are provided on both the left and right sides of the thermoluminescence control sensor probe (8), and the size of the limiting grooves matches the size of the limiting rod (10).

6. The induction-type tunnel boring machine early warning protection structure according to claim 2 is characterized in that: One side of the limit spring (11) is fixedly connected to the inner wall of the cavity (9), and one side of the limit spring (11) is fixedly connected to one side of the connecting plate (12).

7. The induction-type tunnel boring machine early warning protection structure according to claim 2 is characterized in that: A handle (14) for easy pulling is fixedly connected to the limiting rod (10).