Relay pump station vibration monitoring device

By designing fixtures and protective mechanisms on the relay pump station, the problem of vibration sensors being easily moved or fall off on the relay pump is solved, monitoring accuracy and stability are improved, and the service life of the sensor is extended.

CN222228895UActive Publication Date: 2024-12-24CHINA RAILWAY NO 8 ENG GRP CO LTD +1
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Patent Information

Application Number
CN202420492943.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2024-12-24
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The vibration sensor is adsorbed on the bearing assembly of the relay pump through the magnetic seat, which is prone to movement or fall off during use, reducing the accuracy and stability of monitoring.

Method used

A vibration monitoring device for relay pump stations is designed, which is fixedly welded on the surface of relay pump through base, and the position of the magnetic seat is limited by using a return spring and limiting rod. The protective cartridge and rubber ring are combined to prevent the sensor from being affected by moisture and dust, ensuring that Stable installation and use of sensors.

Benefits of technology

It effectively avoids movement and fall off of the vibration sensor, improves the accuracy and stability of monitoring, and extends the service life of the sensor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibration monitoring, in particular to a relay pump station vibration monitoring device which comprises a relay pump body, a vibration sensor is installed on the surface of the relay pump body, a connecting line is arranged on the surface of the vibration sensor, an installation mechanism is arranged on the surface of the relay pump body, and the relay pump station vibration monitoring device comprises a relay pump body. The mounting mechanism comprises a base, the base is fixedly welded to the surface of the relay pump body, a magnetic seat is fixedly mounted on the surface of the vibration sensor, a reset spring is fixedly connected to the surface of the base, a connecting plate is fixedly connected to the surface of the reset spring, and a limiting rod is fixedly connected to the surface of the connecting plate. According to the relay pump, the position of the magnetic seat on the surface of the relay pump body is limited through the base and the limiting rod, so that the magnetic seat is prevented from moving and falling off, the vibration sensor is further prevented from moving and falling off on the relay pump body, and the monitoring accuracy and stability of the vibration sensor are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibration monitoring, in particular to a vibration monitoring device for a relay pump station. Background Art

[0002] During the composite slurry shield and excavation process, due to the complex excavation strata, large-diameter stones are easily stuck in the pump impeller during the slurry discharge process. If foreign objects are stuck in the impeller during the excavation process and are not discovered and dealt with in time, abnormal damage to the pump station will be caused.

[0003] When foreign matter gets stuck in the impeller, the impeller rotation will not reach dynamic balance, causing the relay pump station to vibrate abnormally at a high frequency. The vibration at the bearing assembly is most obvious. The vibration sensor on the bearing assembly of the relay pump can detect the frequency and promptly detect the foreign matter stuck in the impeller. However, the vibration sensor is adsorbed on the bearing assembly of the relay pump through a magnetic base. The vibration sensor is prone to movement or falling off during use, which reduces the accuracy and stability of the sensor monitoring. Utility Model Content

[0004] The purpose of the utility model is to provide a relay pump station vibration monitoring device to solve the problem that the vibration sensor proposed in the above background technology is adsorbed on the bearing assembly of the relay pump through a magnetic base, and the vibration sensor is prone to movement or falling off during use, which reduces the accuracy and stability of sensor monitoring.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a vibration monitoring device for a relay pump station, comprising a relay pump body, a vibration sensor is installed on the surface of the relay pump body, a connecting line is arranged on the surface of the vibration sensor, a mounting mechanism is arranged on the surface of the relay pump body, the mounting mechanism comprises a base, the base is fixedly welded on the surface of the relay pump body, a magnetic base is fixedly installed on the surface of the vibration sensor, a reset spring is fixedly connected to the surface of the reset spring, a connecting plate is fixedly connected to the surface of the connecting plate, a limit rod is fixedly connected to the surface of the connecting plate, and the limit rod is slidably connected to the surface of the base.

[0006] Preferably, a protective mechanism is provided on the surface of the base, and the protective mechanism includes a base frame, which is snap-connected to the surface of the base, spring sheets are fixedly connected on both sides of the base frame, a protective tube is fixedly connected to the surface of the base frame, a rubber ring is fixedly connected to the surface of the protective tube, and a fixing rod is fixedly connected to the surface of the base.

[0007] Preferably, a circular hole is opened on the surface of the base, and the magnetic base is adsorbed on the surface of the relay pump body through the circular hole, and the diameter of the circular hole of the base is the same as the diameter of the magnetic base.

[0008] Preferably, guide holes are opened on both sides of the base, the limiting rod slides on the guide holes of the base, and the circular hole of the base is connected to the guide holes of the base.

[0009] Preferably, the elastic force of the return spring acts on the limit rod through the connecting plate, and the limit rod is in contact with the magnetic base on the circular hole of the base.

[0010] Preferably, a slot is provided on the surface of the base, the base frame is snap-connected to the slot of the base, the base frame is in a "mouth" shape, and the fixing rod is fixedly connected to the slot of the base.

[0011] Preferably, the spring sheet is in an "L" shape, the spring sheet contacts the connection fixing rod on the slot of the base, the rubber ring slides on the surface of the connecting line, and the protective tube slides on the surface of the connecting line through the rubber ring.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The vibration monitoring device welds the base to the surface of the relay pump body, and magnetically attracts the magnetic base to the surface of the relay pump body through the circular hole of the base. The elastic force of the reset spring acts on the limit rod through the connecting plate. The limit rod limits the position of the magnetic base on the circular hole of the base. The base and the limit rod limit the position of the magnetic base on the surface of the relay pump body, thereby preventing the magnetic base from moving and falling off, and further preventing the vibration sensor from moving and falling off on the relay pump body, thereby ensuring the accuracy and stability of vibration sensor monitoring.

[0014] 2. The vibration monitoring device presses the spring sheets on both sides of the base to engage the base in the slot of the base. At this time, the spring sheets are released. The spring sheets contact the fixing rods on the slot of the base under the action of elastic force. The fixing rods limit the position of the base on the base through the spring sheets. The protective tube slides on the surface of the connecting line through the rubber ring. When the base is fixed on the base, the protective tube slides through the rubber ring to be sleeved on the outside of the vibration sensor. The protective tube on the surface of the base prevents the vibration sensor from getting damp and also prevents the vibration sensor from being affected by dust, thereby increasing the service life of the vibration sensor. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front view stereoscopic schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a partial three-dimensional exploded schematic diagram of the structure of the utility model in front view and section;

[0017] Figure 3 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0018] Figure 4 It is a partial three-dimensional schematic diagram of the structure of the utility model in front view and section;

[0019] Figure 5 For this utility model Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0020] In the figure: 1. Relay pump body; 11. Vibration sensor; 12. Connecting wire; 2. Base; 21. Magnetic base; 22. Reset spring; 23. Connecting plate; 24. Limit rod; 3. Base frame; 31. Spring sheet; 32. Protective tube; 33. Rubber ring; 34. Fixing rod. DETAILED DESCRIPTION

[0021] See also Figure 1-5 , an embodiment provided by the utility model:

[0022] A relay pump station vibration monitoring device comprises a relay pump body 1, a vibration sensor 11 is installed on the surface of the relay pump body 1, the model of the vibration sensor 11 is RS485, a connecting line 12 is arranged on the surface of the vibration sensor 11, a mounting mechanism is arranged on the surface of the relay pump body 1, the mounting mechanism comprises a base 2, the base 2 is fixedly welded on the surface of the relay pump body 1, a magnetic base 21 is fixedly installed on the surface of the vibration sensor 11, a reset spring 22 is fixedly connected to the surface of the base 2, a connecting plate 23 is fixedly connected to the surface of the reset spring 22, a limiting rod 24 is fixedly connected to the surface of the connecting plate 23, and the limiting rod 24 is slidably connected to the surface of the base 2, and the mounting mechanism limits the position of the vibration sensor 11 on the relay pump body 1, avoids the accident of the vibration sensor 11 moving and falling off on the relay pump body 1, and improves the monitoring accuracy and stability of the vibration sensor 11.

[0023] Furthermore, a protective mechanism is provided on the surface of the base 2, and the protective mechanism includes a base frame 3, the base frame 3 is snap-connected to the surface of the base 2, spring sheets 31 are fixedly connected on both sides of the base frame 3, a protective tube 32 is fixedly connected to the surface of the base frame 3, a rubber ring 33 is fixedly connected to the surface of the protective tube 32, and a fixing rod 34 is fixedly connected to the surface of the base 2. The service life of the vibration sensor 11 will be reduced after being affected by moisture and dust, and the protective mechanism can protect the vibration sensor 11, reduce the degree of moisture and dust on the vibration sensor 11, and extend the service life of the vibration sensor 11.

[0024] Furthermore, a circular hole is opened on the surface of the base 2, and the magnetic base 21 is adsorbed on the surface of the relay pump body 1 through the circular hole. The diameter of the circular hole of the base 2 is the same as the diameter of the magnetic base 21. The base 2 limits the position of the magnetic base 21 on the relay pump body 1 through the circular hole, thereby limiting the position of the vibration sensor 11 on the relay pump body 1, avoiding the vibration sensor 11 from being offset on the relay pump body 1.

[0025] Furthermore, guide holes are opened on both sides of the base 2, and the limit rod 24 slides on the guide hole of the base 2. The circular hole of the base 2 is connected to the guide hole of the base 2. Two groups of limit rods 24 are respectively arranged on both sides of the base 2. Two groups of reset springs 22 and limit rods 24 are fixedly connected to one group of connecting plates 23 at the same time. The limit rod 24 slides on the guide hole of the base 2 to the circular hole of the base 2.

[0026] Furthermore, the elastic force of the reset spring 22 acts on the limit rod 24 through the connecting plate 23. The limit rod 24 is in contact with the magnetic seat 21 on the circular hole of the base 2. The limit rod 24 limits the magnetic seat 21 on the surface of the relay pump body 1, thereby realizing the installation of the vibration sensor 11 on the relay pump body 1 and avoiding the vibration sensor 11 from falling off after the relay pump body 1 is installed.

[0027] Furthermore, a slot is provided on the surface of the base 2, and the base frame 3 is snap-connected to the slot of the base 2. The base frame 3 limits the position of the protective tube 32 on the base 2. The bottom of the protective tube 32 is open, and the base frame 3 is in the shape of a "mouth". The fixing rod 34 is fixedly connected to the slot of the base 2. The fixing rod 34 limits the position of the base frame 3 in the slot of the base 2 through the spring sheet 31.

[0028] Furthermore, the spring sheet 31 is in an "L" shape. The spring sheet 31 contacts the connecting fixing rod 34 on the slot of the base 2. The fixing rod 34 limits the upward movement of the spring sheet 31. The rubber ring 33 slides on the surface of the connecting line 12. The protective tube 32 slides on the surface of the connecting line 12 through the rubber ring 33. The rubber ring 33 reduces the friction on the connecting line 12 and ensures the sealing of the top of the protective tube 32. The protective tube 32 is sleeved on the outside of the vibration sensor 11 during the sliding process to protect the vibration sensor 11.

[0029] Working principle: weld the base 2 to the surface of the relay pump body 1, and magnetically absorb the magnetic base 21 from the circular hole of the base 2 to the surface of the relay pump body 1. The elastic force of the reset spring 22 acts on the limit rod 24 through the connecting plate 23. The limit rod 24 limits the position of the magnetic base 21 on the circular hole of the base 2. The base 2 and the limit rod 24 limit the position of the magnetic base 21 on the surface of the relay pump body 1, thereby preventing the magnetic base 21 from moving and falling off, and further preventing the vibration sensor 11 from moving and falling off on the relay pump body 1.

[0030] The spring sheets 31 on both sides of the base frame 3 are pressed to engage the base frame 3 with the slot of the base 2. At this time, the spring sheets 31 are released. The spring sheets 31 contact the fixing rods 34 on the slot of the base 2 under the action of elastic force. The fixing rods 34 limit the position of the base frame 3 on the base 2 through the spring sheets 31. The protective tube 32 slides on the surface of the connecting line 12 through the rubber ring 33. When the base frame 3 is fixed on the base 2, the protective tube 32 slides through the rubber ring 33 to be sleeved on the outside of the vibration sensor 11. The protective tube 32 on the surface of the base 2 prevents the vibration sensor 11 from getting damp and dusty, thereby improving the service life of the vibration sensor 11.

Claims

1. A relay pump station vibration monitoring device, comprising a relay pump body, characterized in that: A vibration sensor is installed on the surface of the relay pump body, a connecting line is arranged on the surface of the vibration sensor, a mounting mechanism is arranged on the surface of the relay pump body, the mounting mechanism includes a base, the base is fixedly welded on the surface of the relay pump body, a magnetic base is fixedly installed on the surface of the vibration sensor, a reset spring is fixedly connected to the surface of the reset spring, a connecting plate is fixedly connected to the surface of the connecting plate, and a limiting rod is fixedly connected to the surface of the connecting plate, and the limiting rod is slidably connected to the surface of the base.

2. A relay pump station vibration monitoring device according to claim 1, characterized in that: A protective mechanism is arranged on the surface of the base, and the protective mechanism includes a base frame, which is snap-connected to the surface of the base, spring sheets are fixedly connected on both sides of the base frame, a protective tube is fixedly connected to the surface of the base frame, a rubber ring is fixedly connected to the surface of the protective tube, and a fixing rod is fixedly connected to the surface of the base.

3. A relay pump station vibration monitoring device according to claim 1, characterized in that: A circular hole is opened on the surface of the base, and the magnetic seat is adsorbed on the surface of the relay pump body through the circular hole. The diameter of the circular hole of the base is the same as the diameter of the magnetic seat.

4. A relay pump station vibration monitoring device according to claim 3, characterized in that: Guide holes are provided on both sides of the base, the limiting rod slides on the guide holes of the base, and the circular hole of the base is connected to the guide holes of the base.

5. A relay pump station vibration monitoring device according to claim 4, characterized in that: The elastic force of the return spring acts on the limit rod through the connecting plate, and the limit rod is in contact with and connected to the magnetic seat on the circular hole of the base.

6. A relay pump station vibration monitoring device according to claim 2, characterized in that: A card slot is provided on the surface of the base, the base frame is snap-connected to the card slot of the base, the base frame is in a "mouth" shape, and the fixing rod is fixedly connected to the card slot of the base.

7. A relay pump station vibration monitoring device according to claim 6, characterized in that: The spring sheet is in an "L" shape, and contacts the connection fixing rod on the card slot of the base. The rubber ring slides on the surface of the connecting line, and the protective tube slides on the surface of the connecting line through the rubber ring.