Split type carbon fiber roller
The split carbon fiber roller design addresses the challenges of assembly, repair, and recycling by allowing detachable assembly through threaded connections and rubber layers, enhancing performance and reducing costs.
Patent Information
- Application Number
- CN202420577948.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-25
AI Technical Summary
Existing carbon fiber rollers are one-piece structures, making them difficult to disassemble, assemble, repair, and recycle, leading to high production costs, maintenance costs, and waste disposal challenges due to their integrated nature.
A split carbon fiber roller design featuring a carbon fiber roller body, central axis body, inner and outer connecting pieces, and threaded connections, allowing for detachable assembly and disassembly, along with rubber layers for enhanced performance.
Enables easy assembly and disassembly, reduces maintenance costs, and facilitates recycling, while maintaining mechanical strength and improving shock absorption and wear resistance.
Smart Images

Figure CN222229160U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of carbon fiber rollers and rubber rollers, and particularly relates to a split carbon fiber roller. Background Art
[0002] Carbon fiber rollers are high-performance roller products that use carbon fiber as the main reinforcement material and are compounded through a resin matrix. Carbon fiber has an extremely high strength-to-weight ratio and excellent fatigue resistance. Carbon fiber rollers are widely used in high-end manufacturing industries such as printing, papermaking, textiles, new energy, aerospace, military and many other fields. They are mainly used in transmission, tension control, calendering, coating and other process links. In order to improve the performance of carbon fiber rollers, rubber materials are added to them according to different usage scenarios. However, most common carbon fiber rollers are one-piece structures, which makes it impossible to disassemble and assemble the carbon fiber rollers according to actual needs. In addition, one-piece carbon fiber rollers usually need to be formed in one step through complex winding, curing and other processes, which has high requirements for production equipment and technology, and the production cost and difficulty are relatively large.
[0003] Secondly, if a carbon fiber roller is damaged in a certain part, it is not as easy to repair as a split type or a carbon fiber roller with replaceable parts because of its integrated structure. It is likely to need to be replaced as a whole, thus increasing the maintenance cost. Due to its integrated structure, when the carbon fiber roller reaches the end of its service life or is seriously damaged and needs to be scrapped, it is difficult to effectively disassemble and recycle it, which may increase the cost and difficulty of waste disposal.
[0004] In summary, there are some problems in the use of the integrated carbon fiber roller, so it is hoped to propose a new structure to solve the above technical problems. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model aims to provide a split carbon fiber roller to solve the problems raised in the above background technology.
[0006] The utility model is realized through the following technical scheme: a split carbon fiber roller, comprising: a carbon fiber roller body, a central axis body, an inner connecting piece and an outer connecting piece, wherein a central hole is vertically penetrated through the center of the left side of the carbon fiber roller body, a central axis body is arranged inside the central hole, a group of inner connecting pieces are arranged at both left and right ends of the central axis body, a group of outer connecting pieces are arranged at one end of the two groups of inner connecting pieces away from the center of the carbon fiber roller body, a central shaft is arranged in the middle of the central axis body, and outer connecting shafts are arranged at both left and right ends of the central shaft.
[0007] As a preferred embodiment, an outer side surface of the outer connecting shaft is provided with an external thread at one end away from the center of the central axis body, and an end of the outer connecting piece close to the center of the carbon fiber roller body is provided with a docking column.
[0008] As a preferred embodiment, a threaded hole is opened on the side of one end of the docking column close to the carbon fiber roller body, and the threaded hole is threadedly connected with the external thread. Through the threaded connection between the external thread and the threaded hole, the carbon fiber roller can be assembled and fixed by two sets of outer connecting parts.
[0009] As a preferred embodiment, the outer side surface of one end of the external connecting shaft close to the carbon fiber roller body is provided with three groups of hidden holes equally distributed in a circle, a locking spring is provided inside the hidden hole, and an arc-shaped locking block is provided outside the locking spring.
[0010] As a preferred embodiment, a hidden groove is provided on the outer side surface of the external connecting shaft, concentric with the hidden hole, and the length and width of the cross-section of the hidden groove are both greater than the length and width of the cross-section of the arc-shaped locking block, and a locking column is provided at one end of the inner connecting piece away from the center of the carbon fiber roller body.
[0011] As a preferred embodiment, the right side of the clamping column is provided with three groups of spring grooves equally distributed in a circumference, the outer side of the spring groove is provided with an arc-shaped clamping groove, and the arc-shaped clamping block and the arc-shaped clamping groove are mutually embedded;
[0012] The inner connecting member is provided with a cylinder at one end close to the center of the carbon fiber roller body, and the cylinder is engaged with the outer connecting shaft. The outer connecting member is provided with an outer shaft at one end away from the center of the carbon fiber roller body. The arc-shaped engaging block is pulled to cause the engaging spring to produce tensile deformation. After the arc-shaped engaging block and the arc-shaped engaging groove are engaged with each other and the external force is removed, the inner connecting member and the central axis body can be connected to each other.
[0013] As a preferred embodiment, an inner main body layer is provided at the center of the carbon fiber roller body, an inner rubber layer is provided on the outside of the inner main body layer, a carbon fiber layer is provided on the outside of the inner rubber layer, an outer rubber layer is provided on the outside of the carbon fiber layer, and both the inner rubber layer and the outer rubber layer are made of polyurethane rubber.
[0014] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by adding a carbon fiber roller body, a central axis body, an inner connecting piece and an outer connecting piece, the central axis body is passed through the left side of the carbon fiber roller body so that the central axis is located inside the central hole, and the two groups of inner connecting pieces are respectively assembled from the left and right ends, and the arc-shaped snap-fitting blocks are pulled to be interlocked with the arc-shaped snap-fitting grooves, and then the two groups of outer connecting pieces are respectively assembled from the left and right ends so that the external threads cooperate with the threaded holes, thereby making the carbon fiber roller detachable. By adding a carbon fiber roller body, the carbon fiber roller body is built-in with a carbon fiber layer, an inner rubber layer and an outer rubber layer, which can improve the performance of the carbon fiber roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 The utility model is a schematic diagram of the overall structure of a split carbon fiber roller.
[0017] Figure 2 The utility model is a schematic diagram of the exploded overall structure of a split carbon fiber roller.
[0018] Figure 3 The utility model is a schematic structural diagram of a central axis body in a split carbon fiber roller.
[0019] Figure 4 The utility model is a schematic structural diagram of an inner connecting piece in a split carbon fiber roller.
[0020] Figure 5 The utility model is a structural schematic diagram of the middle and outer connecting parts of a split carbon fiber roller.
[0021] Figure 6 It is a schematic cross-sectional view of a carbon fiber roller main body in a split carbon fiber roller of the utility model.
[0022] In the figure, 100-carbon fiber roller body, 101-inner body layer, 102-inner rubber layer, 103-carbon fiber layer, 104-outer rubber layer;
[0023] 200-central shaft body, 201-central shaft, 202-external connecting shaft, 203-hidden groove, 204-clamping spring, 205-arc-shaped clamping block, 206-external thread;
[0024] 300-inner connecting piece, 301-clamping column, 302-cylinder, 303-arc-shaped clamping groove;
[0025] 400-outer connecting piece, 401-docking column, 402-threaded hole, 403-outer shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figures 1 to 6 The utility model provides a technical solution: a split carbon fiber roller, comprising: a carbon fiber roller body 100, a central shaft body 200, an inner connecting piece 300 and an outer connecting piece 400, wherein the center of the left side of the carbon fiber roller body 100 is vertically penetrated to form a center hole;
[0028] A central shaft 200 is provided inside the central hole, and a group of inner connecting members 300 are provided at both left and right ends of the central shaft 200, and a group of outer connecting members 400 are provided at one end of the two groups of inner connecting members 300 away from the center of the carbon fiber roller body 100;
[0029] A central axis 201 is disposed in the middle of the central axis body 200 , and external connecting shafts 202 are disposed at both left and right ends of the central axis 201 .
[0030] An outer side surface of the outer connecting shaft 202 is provided with an outer thread 206 at one end away from the center of the central shaft body 200 , and an outer connecting member 400 is provided with a docking column 401 at one end close to the center of the carbon fiber roller body 100 .
[0031] A threaded hole 402 is provided on the side of one end of the docking column 401 close to the carbon fiber roller body 100, and the threaded hole 402 is threadedly connected with the external thread 206. Through the threaded connection between the external thread 206 and the threaded hole 402, the two sets of outer connecting parts 400 can assemble and fix the carbon fiber roller.
[0032] The outer side surface of one end of the outer connecting shaft 202 close to the carbon fiber roller body 100 is provided with three groups of hidden holes equally distributed in a circumference, the inner side of the hidden hole is provided with a clamping spring 204, and the outer side of the clamping spring 204 is provided with an arc-shaped clamping block 205.
[0033] A hidden groove 203 is provided on the outer side surface of the outer connecting shaft 202 and concentric with the hidden hole. The length and width of the cross section of the hidden groove 203 are both greater than the length and width of the cross section of the arc-shaped locking block 205. A locking column 301 is provided at one end of the inner connecting piece 300 away from the center of the carbon fiber roller body 100.
[0034] The right side of the clamping column 301 is provided with three groups of spring grooves equally distributed in a circle, and the outer side of the spring groove is provided with an arc-shaped clamping groove 303, and the arc-shaped clamping block 205 and the arc-shaped clamping groove 303 are interlocked with each other;
[0035] A cylinder 302 is provided at one end of the inner connecting member close to the center of the carbon fiber roller body 100, and the cylinder 302 is interlocked with the outer connecting shaft 202. An outer shaft 403 is provided at one end of the outer connecting member 400 away from the center of the carbon fiber roller body 100. The arc-shaped locking block 205 is pulled to cause the locking spring 204 to produce a tensile deformation. After the arc-shaped locking block 205 and the arc-shaped locking groove 303 are interlocked and the external force is removed, the inner connecting member 300 and the central axis 200 can be connected to each other.
[0036] See also Figure 1-Figure 5 , as the first embodiment of the utility model: first, the user passes the central axis body 200 through the central hole so that the outer connecting shafts 202 at the left and right ends of the central axis body 200 are extended, and then the cylindrical body 302 of the inner connecting member 300 is interlocked with the outer connecting shaft 202, and the arc-shaped engaging block 205 is pulled to make the engaging spring 204 produce tensile deformation, and the arc-shaped engaging block 205 and the arc-shaped engaging groove 303 are interlocked and then the external force is removed, so that the inner connecting member 300 and the central axis body 200 can be connected to each other. Secondly, the user assembles the two sets of outer connecting members 400 from the left and right ends so that the external thread 206 is threadedly connected with the threaded hole 402, so that the two sets of outer connecting members 400 can assemble and fix the carbon fiber roller, so that the carbon fiber roller is a detachable structure.
[0037] An inner main body layer 101 is provided at the center of the carbon fiber roller body 100, an inner rubber layer 102 is provided outside the inner main body layer 101, a carbon fiber layer 103 is provided outside the inner rubber layer 102, and an outer rubber layer 104 is provided outside the carbon fiber layer 103. Both the inner rubber layer 102 and the outer rubber layer 104 are made of polyurethane rubber.
[0038] See also Figure 1-Figure 2 and Figure 6 , as the second embodiment of the utility model: based on the above-mentioned first embodiment, an inner main body layer 101 is provided at the center of the carbon fiber roller body 100, an inner rubber layer 102 is provided on the outer side of the inner main body layer 101, a carbon fiber layer 103 is provided on the outer side of the inner rubber layer 102, and an outer rubber layer 104 is provided on the outer side of the carbon fiber layer 103. Firstly, the carbon fiber has high strength and low density, so that the carbon fiber roller has an excellent strength-to-weight ratio, which not only ensures sufficient mechanical strength, but also realizes lightweight design, reduces equipment load, and improves operating efficiency. Secondly, the inner rubber layer 102 and the outer rubber layer 104 made of polyurethane rubber can improve the shock absorbing and buffering performance of the carbon fiber roller, and can improve the wear resistance of the carbon fiber roller during use.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A split carbon fiber roller, comprising: A carbon fiber roller body (100), a central shaft body (200), an inner connecting piece (300) and an outer connecting piece (400), characterized in that a center hole is vertically penetrated through the center of the left side surface of the carbon fiber roller body (100); A central shaft (200) is provided inside the central hole, a group of inner connecting pieces (300) are provided at both left and right ends of the central shaft (200), and a group of outer connecting pieces (400) are provided at one end of the two groups of inner connecting pieces (300) away from the center of the carbon fiber roller body (100); A central axis (201) is provided in the middle of the central axis body (200), and external connecting axes (202) are provided at both left and right ends of the central axis (201).
2. A split carbon fiber roller according to claim 1, characterized in that: An outer side surface of the external connecting shaft (202) is provided with an external thread (206) at one end away from the center of the central shaft body (200), and an outer connecting piece (400) is provided with a docking column (401) at one end close to the center of the carbon fiber roller body (100).
3. A split carbon fiber roller as claimed in claim 2, characterized in that: A threaded hole (402) is provided on the side surface of one end of the docking column (401) close to the carbon fiber roller body (100), and the threaded hole (402) is threadably connected to the external thread (206).
4. A split carbon fiber roller as claimed in claim 3, characterized in that: The outer side surface of one end of the external connection shaft (202) close to the carbon fiber roller body (100) is provided with three groups of hidden holes equally distributed in a circumference, a locking spring (204) is provided inside the hidden hole, and an arc-shaped locking block (205) is provided outside the locking spring (204).
5. A split carbon fiber roller as claimed in claim 4, characterized in that: A hidden groove (203) is provided on the outer side surface of the external connecting shaft (202) and concentrically with the hidden hole, the length and width of the cross section of the hidden groove (203) are both greater than the length and width of the cross section of the arc-shaped locking block (205), and a locking column (301) is provided at one end of the inner connecting piece (300) away from the center of the carbon fiber roller body (100).
6. A split carbon fiber roller according to claim 5, characterized in that: The right side of the locking column (301) is provided with three groups of spring grooves equally distributed in a circumference, the outer side of the spring groove is provided with an arc-shaped locking groove (303), and the arc-shaped locking block (205) and the arc-shaped locking groove (303) are mutually embedded; The inner connecting member is provided with a cylinder (302) at one end close to the center of the carbon fiber roller body (100), and the cylinder (302) and the outer connecting shaft (202) are mutually embedded, and the outer connecting member (400) is provided with an outer shaft (403) at one end away from the center of the carbon fiber roller body (100).
7. The split carbon fiber roller according to claim 1, characterized in that: An inner body layer (101) is provided at the center of the carbon fiber roller body (100), an inner rubber layer (102) is provided on the outer side of the inner body layer (101), a carbon fiber layer (103) is provided on the outer side of the inner rubber layer (102), and an outer rubber layer (104) is provided on the outer side of the carbon fiber layer (103), and both the inner rubber layer (102) and the outer rubber layer (104) are made of polyurethane rubber.
