Novel environment-friendly lime kiln
By using motor-driven smoke blocking mechanism and electric telescopic rod lifting mechanism in environmentally friendly lime kiln, the problems of waste gas pollution and mechanical burden on operators are solved, the flue gas treatment and equipment lifting are automated, and the lime kiln is improved. The working quality and operating efficiency of the furnace.
Patent Information
- Application Number
- CN202420524771.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing environmentally friendly lime kilns produce a large amount of untreated waste gas when calcining lime, causing environmental pollution, and the lifting equipment is heavy, which increases the workload of operators.
A new type of environmentally friendly lime kiln is designed, using a motor-driven smoke-exhaust blocking mechanism and a lifting mechanism of an electric telescopic rod. The effective treatment and emission of smoke are achieved through reciprocating screws and gear systems, reducing the mechanical burden of operators.
It effectively avoids untreated flue gas pollution to the environment, improves the working quality of lime kilns, reduces the workload of operators, and improves operating efficiency.
Smart Images

Figure CN222229879U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to the technical field of lime kiln equipment, in particular to a novel environmentally friendly lime kiln. Background technology:
[0002] Different forms of lime kilns have different structures and calcination forms. The process flow is basically the same, but the equipment value is very different. Of course, the use effect is definitely different. Calcining quicklime has a long history in my country. Up to now, the amount of ash used in metallurgy, chemical industry, and building materials industries has increased, and the requirements for lime quality have become higher and higher. However, there are still a large number of low-cost ordinary vertical kilns used for quicklime production in my country.
[0003] For example, an environmentally friendly lime kiln with the authorization announcement number "CN212800174U" can reduce material waste and better meet usage needs. However, when the lime is calcined in this environmentally friendly lime kiln, a large amount of waste gas will be generated. These waste gases are directly discharged without being treated, which pollutes the surrounding environment and reduces the working quality of the lime kiln. At the same time, this environmentally friendly lime kiln requires the operator to step on the pedal to drive the operator to rise, but the overall weight of the lifting equipment is too large, requiring the operator to exert a lot of force, which increases the workload of the operator. Utility model content:
[0004] The utility model aims to provide a new type of environmentally friendly lime kiln to solve the problem that a large amount of waste gas is generated when the kiln calcines lime. The waste gas is directly discharged without being treated, which pollutes the surrounding environment, reduces the working quality of the lime kiln and requires the operator to step on the pedal to drive the operator to rise, but the overall weight of the lifting equipment is too large, requiring the operator to exert a lot of force, which increases the workload of the operator.
[0005] The utility model is implemented by the following technical scheme: a new environmentally friendly lime kiln furnace, comprising a base, a lifting mechanism is arranged inside the base, the upper end of the base is fixedly connected to a smoke exhaust pipe, the outer wall of the smoke exhaust pipe is fixedly connected to a shell, the upper end of the shell is fixedly connected to a box body, a smoke exhaust blocking mechanism is arranged inside the box body, the upper end of the base is fixedly connected to the furnace body, and the outer wall of the furnace body is movably connected to a sliding door through a hinge.
[0006] The smoke exhaust blocking mechanism includes a motor, the outer wall of the motor is fixedly connected to the box body through a bracket, the output shaft of the motor is fixedly connected to the reciprocating screw, the outer wall of the reciprocating screw is rotatably connected to the box body through a bearing and a bracket, the outer wall of the reciprocating screw is threadedly connected to the screw nut, the outer wall of the screw nut is rotatably connected to the gear through a pin shaft, the outer wall of the gear is meshed with the first rack, the outer wall of the gear is meshed with the second rack, the outer wall of the second rack is slidably connected to the shell through a slide groove, the outer wall of the second rack is fixedly connected to the baffle, and the outer wall of the baffle is adjacent to the upper surface of the smoke exhaust pipe.
[0007] The outer wall of the lead screw nut is slidably connected to the inner wall of the box body through a sliding groove, and the outer wall of the first rack is fixedly connected to the inner wall of the box body.
[0008] The lifting mechanism includes an electric telescopic rod, the bottom end of the electric telescopic rod is fixedly connected to the inner wall of the base, the end of the electric telescopic rod is fixedly connected to the slider through a bracket, the outer wall of the slider is slidably connected to the roller through a slide groove, the outer wall of the roller is rotatably connected to the base through a pin shaft and a bracket, the outer wall of the roller is fixedly connected to the first bevel gear, the outer wall of the first bevel gear is meshed and connected to the second bevel gear, the outer wall of the second bevel gear is rotatably connected to the inner wall of the base through a pin shaft, the outer wall of the second bevel gear is fixedly connected to the threaded rod, the outer wall of the threaded rod is rotatably connected to the housing through a bearing, and the outer wall of the threaded rod is threadedly connected to the nut.
[0009] The outer wall of the nut is slidably connected to the shell through a sliding groove, and the outer wall of the nut is fixedly connected to the protective plate.
[0010] A detection device is installed inside the smoke exhaust pipe, and the detection device is electrically connected to the motor.
[0011] Advantages of the utility model:
[0012] 1. The utility model cooperates with the box body and the smoke exhaust blocking mechanism. The motor drives the reciprocating screw to rotate, the reciprocating screw drives the screw nut to move, the screw nut drives the gear to move, the gear rotates on the first rack, and at the same time the gear drives the second rack to move, the second rack drives the baffle to move, and the baffle is moved away from the top of the smoke exhaust pipe. The above method can prevent untreated smoke from being discharged to pollute the environment, thereby improving the working quality of the lime kiln.
[0013] 2. Through the cooperation of the base and the lifting mechanism, the electric telescopic rod drives the slider to move, the slider drives the roller to rotate, the roller drives the first bevel gear to rotate, the first bevel gear drives the second bevel gear to rotate, the second bevel gear drives the threaded rod to rotate, the threaded rod drives the nut to move, the nut drives the protective plate and the operator above to move upward to inspect the smoke exhaust pipe. The above method can be used for lifting and lowering without the operator applying force, which reduces the workload of the operator. Description of the drawings:
[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a new environmentally friendly lime kiln according to an embodiment of the utility model;
[0016] Figure 2 A novel environmentally friendly lime kiln according to an embodiment of the utility model Figure 1 A schematic diagram of a side cross-sectional structure;
[0017] Figure 3 A novel environmentally friendly lime kiln according to an embodiment of the utility model Figure 1 A schematic diagram of a front cross-sectional structure;
[0018] Figure 4 A novel environmentally friendly lime kiln according to an embodiment of the utility model Figure 3 A side cross-sectional schematic diagram of the middle box;
[0019] Figure 5 A novel environmentally friendly lime kiln according to an embodiment of the utility model Figure 3 A partial enlarged schematic diagram of part A in the middle.
[0020] In the figure: 1. base, 2. lifting mechanism, 201. electric telescopic rod, 202. slider, 203. roller, 204. first bevel gear, 205. second bevel gear, 206. threaded rod, 207. nut, 3. shell, 4. smoke exhaust pipe, 5. box, 6. smoke exhaust blocking mechanism, 601. motor, 602. reciprocating screw, 603. gear, 604. first rack, 605. second rack, 606. baffle, 607. screw nut, 7. detection equipment, 8. protective plate, 9. furnace body, 10. sliding door. Specific implementation method:
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model is further described below in conjunction with the accompanying drawings:
[0023] Embodiment 1:
[0024] See also Figure 1-5 In the present embodiment, a novel environmentally friendly lime kiln furnace comprises a base 1, a lifting mechanism 2 is arranged inside the base 1, the upper end of the base 1 is fixedly connected to a smoke exhaust pipe 4, the outer wall of the smoke exhaust pipe 4 is fixedly connected to a shell 3, the smoke exhaust pipe 4 fixes the position of the shell 3, the upper end of the shell 3 is fixedly connected to a box 5, the shell 3 fixes the position of the box 5, a smoke exhaust blocking mechanism 6 is arranged inside the box 5, the upper end of the base 1 is fixedly connected to a furnace body 9, the outer wall of the furnace body 9 is movably connected to a sliding door 10 through a hinge, and the sliding door 10 is The outer wall of the lead screw nut 607 is slidably connected to the inner wall of the box body 5 through the slide groove, the lead screw nut 607 slides on the box body 5, the outer wall of the first rack 604 is fixedly connected to the inner wall of the box body 5, the outer wall of the nut 207 is slidably connected to the shell body 3 through the slide groove, the nut 207 slides on the shell body 3, the outer wall of the nut 207 is fixedly connected to the protective plate 8, the nut 207 drives the protective plate 8 to move, and a detection device 7 is installed inside the smoke exhaust pipe 4, and the detection device 7 is electrically connected to the motor 601.
[0025] See also Figure 3 , Figure 4 and Figure 5In the present embodiment, a novel environmentally friendly lime kiln furnace is provided, wherein the smoke blocking mechanism 6 comprises a motor 601, wherein the outer wall of the motor 601 is fixedly connected to the box body 5 through a bracket, and the box body 5 fixes the position of the motor 601, and the size of the motor 601 is selected according to actual needs, and the size can be selected to meet the working needs, and the output shaft of the motor 601 is fixedly connected to the reciprocating screw 602, and the motor 601 drives the reciprocating screw 602 to rotate, and the outer wall of the reciprocating screw 602 is rotationally connected to the box body 5 through a bearing and a bracket, and the reciprocating screw 602 rotates on the box body 5, and the outer wall of the reciprocating screw 602 is threadedly connected to the screw nut 607, and the reciprocating screw 602 drives the screw nut 607 Move, the outer wall of the screw nut 607 is rotatably connected with the gear 603 through the pin shaft, the screw nut 607 drives the gear 603 to move, the outer wall of the gear 603 is meshed with the first rack 604, the gear 603 rotates on the first rack 604, the outer wall of the gear 603 is meshed with the second rack 605, the gear 603 drives the second rack 605 to move, the outer wall of the second rack 605 is slidably connected with the shell 3 through the slide groove, the second rack 605 slides on the shell 3, the outer wall of the second rack 605 is fixedly connected with the baffle 606, the second rack 605 drives the baffle 606 to move, and the outer wall of the baffle 606 is adjacent to the upper surface of the smoke exhaust pipe 4.
[0026] See also Figure 1 , Figure 2 and Figure 3 In the present embodiment, a novel environmentally friendly lime kiln furnace is provided, wherein the lifting mechanism 2 comprises an electric telescopic rod 201, wherein the bottom end of the electric telescopic rod 201 is fixedly connected to the inner wall of the base 1, and the base 1 fixes the position of the electric telescopic rod 201. The size of the electric telescopic rod 201 can be selected according to actual needs, and the size can be selected to meet the working needs. The end of the electric telescopic rod 201 is fixedly connected to the slider 202 through a bracket, and the electric telescopic rod 201 drives the slider 202 to move. The outer wall of the slider 202 is slidably connected to the roller 203 through a slide groove, and the slider 202 drives the roller 203 to rotate. The outer wall of the roller 203 is rotatably connected to the base 1 through a pin shaft and a bracket, and the roller 203 rotates on the base 1, and the outer wall of the roller 203 is connected to the base 1. The first bevel gear 204 is fixedly connected, and the roller 203 drives the first bevel gear 204 to rotate. The outer wall of the first bevel gear 204 is meshed and connected with the second bevel gear 205. The first bevel gear 204 drives the second bevel gear 205 to rotate. The outer wall of the second bevel gear 205 is rotationally connected to the inner wall of the base 1 through a pin shaft. The second bevel gear 205 rotates on the base 1. The outer wall of the second bevel gear 205 is fixedly connected to the threaded rod 206. The second bevel gear 205 drives the threaded rod 206 to rotate. The outer wall of the threaded rod 206 is rotationally connected to the housing 3 through a bearing. The threaded rod 206 rotates on the housing 3. The outer wall of the threaded rod 206 is threadedly connected to the nut 207, and the threaded rod 206 drives the nut 207 to move.
[0027] Working principle:
[0028] When using this new environmentally friendly lime furnace:
[0029] Working stage:
[0030] First, lime is calcined through the furnace body 9, and then the flue gas generated enters the exhaust pipe 4, and the external power supply of the detection device 7 is turned on, and the detection device 7 is started. The detection device 7 detects the flue gas in the exhaust pipe 4. When the detection is qualified, the detection device 7 is connected to the external power supply of the motor 601, and the motor 601 is started. The motor 601 drives the reciprocating screw 602 to rotate, and the reciprocating screw 602 drives the screw nut 607 to move, and the screw nut 607 drives the gear 603 to move. The gear 603 rotates on the first rack 604, and at the same time, the gear 603 drives the second rack 605 to move, and the second rack 605 drives the baffle 606 to move, and the baffle 606 is moved away from the top of the exhaust pipe 4, and then the motor 601 stops working, and then the flue gas is discharged from the top of the exhaust pipe 4 to avoid pollution of the surrounding environment.
[0031] Maintenance phase:
[0032] The operator stands in the protective plate 8, then connects the external power supply of the electric telescopic rod 201, starts the electric telescopic rod 201, and the electric telescopic rod 201 drives the slider 202 to move, the slider 202 drives the roller 203 to rotate, the roller 203 drives the first bevel gear 204 to rotate, the first bevel gear 204 drives the second bevel gear 205 to rotate, the second bevel gear 205 drives the threaded rod 206 to rotate, the threaded rod 206 drives the nut 207 to move, the nut 207 drives the protective plate 8 and the operator above to move upwards, and the smoke exhaust pipe 4 is inspected and maintained, and then the electric telescopic rod 201 stops working, completing the environmental protection emission and maintenance work of the lime kiln.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A novel environmentally friendly lime kiln, comprising a base (1), characterized in that: A lifting mechanism (2) is provided inside the base (1); the upper end of the base (1) is fixedly connected to a smoke exhaust pipe (4); the outer wall of the smoke exhaust pipe (4) is fixedly connected to a shell (3); the upper end of the shell (3) is fixedly connected to a box (5); a smoke exhaust blocking mechanism (6) is provided inside the box (5); the upper end of the base (1) is fixedly connected to a furnace body (9); and the outer wall of the furnace body (9) is movably connected to a sliding door (10) via a hinge.
2. A new environmentally friendly lime kiln according to claim 1, characterized in that: The smoke exhaust blocking mechanism (6) comprises a motor (601), the outer wall of the motor (601) is fixedly connected to the housing (5) via a bracket, the output shaft of the motor (601) is fixedly connected to the reciprocating screw (602), the outer wall of the reciprocating screw (602) is rotationally connected to the housing (5) via a bearing and a bracket, the outer wall of the reciprocating screw (602) is threadedly connected to a screw nut (607), the outer wall of the screw nut (607) is rotationally connected to a gear (603) via a pin shaft, the outer wall of the gear (603) is meshingly connected to a first rack (604), the outer wall of the gear (603) is meshingly connected to a second rack (605), the outer wall of the second rack (605) is slidably connected to the housing (3) via a slide groove, the outer wall of the second rack (605) is fixedly connected to a baffle (606), and the outer wall of the baffle (606) is adjacent to the upper surface of the smoke exhaust pipe (4).
3. A new environmentally friendly lime kiln according to claim 2, characterized in that: The outer wall of the lead screw nut (607) is slidably connected to the inner wall of the box body (5) via a sliding groove, and the outer wall of the first rack (604) is fixedly connected to the inner wall of the box body (5).
4. A new environmentally friendly lime kiln according to claim 1, characterized in that: The lifting mechanism (2) comprises an electric telescopic rod (201), the bottom end of the electric telescopic rod (201) is fixedly connected to the inner wall of the base (1), the end of the electric telescopic rod (201) is fixedly connected to the slider (202) through a bracket, the outer wall of the slider (202) is slidably connected to the roller (203) through a slide groove, the outer wall of the roller (203) is rotationally connected to the base (1) through a pin shaft and a bracket, the outer wall of the roller (203) is fixedly connected to the first bevel gear (204), the outer wall of the first bevel gear (204) is meshingly connected to the second bevel gear (205), the outer wall of the second bevel gear (205) is rotationally connected to the inner wall of the base (1) through a pin shaft, the outer wall of the second bevel gear (205) is fixedly connected to the threaded rod (206), the outer wall of the threaded rod (206) is rotationally connected to the housing (3) through a bearing, and the outer wall of the threaded rod (206) is threadedly connected to a nut (207).
5. A new environmentally friendly lime kiln according to claim 4, characterized in that: The outer wall of the nut (207) is slidably connected to the housing (3) via a sliding groove, and the outer wall of the nut (207) is fixedly connected to the protective plate (8).
6. A new environmentally friendly lime kiln according to claim 1, characterized in that: A detection device (7) is installed inside the smoke exhaust pipe (4), and the detection device (7) is electrically connected to the motor (601).
